THE HP P3005 LASERJET TONER CARTRIDGE
THE HP P3005 LASERJETTONER CARTRIDGEDOC# 0383By Mike Josiah and the Technical Staff at Summit TechnologiesHP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 1
Remanufacturing the HP LaserJetP3005 Toner CartridgeThe HP LaserJet P3005Toner CartridgeFirst released in November 2006, the HP LaserJetP3005 series of printers are based on a 1200dpi,35ppm Canon engine, (except for the M3027 whichis rated for 27ppm). As with all the new HP cartridges,these cartridges use a chip to monitor toner lowfunctions. These cartridges use the older larger formatchip board as found on the 4200/4300 series, not thesmaller version found on many other newer cartridgeslike the CLJ 2600. The P3005 cartridge looks somewhatlike an updated/smaller version of the 5200 (Q7516A)cartridge. The cartridges for the P3005 are the Q7551Aand Q7551X and are rated for 6,500 Pages and 13,000pages respectively.The LaserJet P3005 series of printers use a 400 MHzprocessor and the most basic unit has 48Mb of DDR2memory expandable to 320mb. They all show a firstpage out at less than 9 seconds. The entire series has amonthly duty cycle of 100,000 pages/month. Thecartridges have list prices of 128.99 for the A, and 214.99 for the X cartridge. (Pricing as of Nov. 2006).So far the machines based on the P3005 engine arethe:LaserJet P3005, P3005d, P3005n, P3005dn, P3005xand the LaserJet M3027 MFP, M3035 MFP, M3035xsMFPFigure 1Figure 1 shows the pull tab for the seal. Similar to the2420 and 5200, this tab prevents the cartridge fromHP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 2
being installed unless the seal has been pulled. (Unlessthe tab has been separated from the seal of course).Unlike the other recent HP cartridges, only a few smallparts use plastic rivets to hold them together. For themost part everything comes apart with screws. Awelcome change for the better!As with all other black HP cartridges, the chips on thesecartridges do not shut down the entire cartridge, theydisable the toner low features. The cartridge will run ifthe chip is removed, but the error message must becleared first. As with past HP chips, the toner lowfunction is disabled if a used chip is installed.Printing test pages, cartridge troubleshooting as well assome simple machine troubleshooting is covered at theend of the article.The theory for these cartridges is the same as most ofthe other HP/Canon monochrome cartridges so we willnot go into it here. There is a difference however thatshould be noted.Figure 2Figure 3service manual, but my guess is that since thesecartridges also work in multifunction machines wherefaxes are received, the second backup system isneeded. (Just like the windows used in Canon FX*cartridges). Again this is a guess, but it would seem thata good signal will be needed from both sensing barsbefore the machine will print. The dedicated printersmay only use one bar, but the multifunction machineswill most likely use both. We will be running tests onthem to determine how they function.Required ToolsToner approved vacuum.A small Common screwdriverA Phillips head screwdriverNeedle nose pliers or Flush cutting Wire CuttersDremmel tool with side cutting bit. (Hobby rotary saw)Required SuppliesThe physical parts used for toner low monitoring aredifferent for these cartridges. Instead of the normalsingle round toner low bar that runs through the centerof the hopper, there are now 2 contacts and 2 bars (SeeFigure 2). The top bar is a piece of flat metal with a lipthat sits just under the Dr. blade (See Figure 3). Thereis also a second bar that sits deeper into the hopper andis hidden from the top, but the outside contact is visible.These bars and the circuitry are not mentioned in theToner 330g HP-P3005 type (Preliminary weight)New OPC Drum (P3005 specific)New Wiper Blade (P3005 specific)New PCR [Optional]New mag. Roller [Optional]New Dr. Blade [Optional]99% Isopropyl AlcoholMagnetic Roller CleanerDrum LubricantConductive GreaseWhite Lithium greaseHP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 3
1) Remove the drum cover by prying the spring loadedarm, and then carefully pry off the two metal barsout of their holders. The cover must be in the closedposition in order to pry off the spring loaded arm. Becareful not to loose the spring! Both of the metalbars should be removed from the front not the end.See Figures 4, 5 & 62) Note on each end of the cartridge there are smallsilver pins. To separate the two halves these pins mustbe removed. Like the HP-1200 cartridges, these pinscannot be pulled out or pushed in from the outside of thecartridge. Small holes must be but in the top of thecartridge to allow the pins to be pushed out.Figures 7 & 8 show the area uncut.Figure 7Figure 4Figure 5Figure 8Figure 5Figure 6Figure 9HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 4
3) To remove the pins, cut the holes with the Dremmeltool and a side cutting bit. See Figures 9 & 105) Separate the two halves See Figure 13Figure 13Figure 104) Push the pins out with a small Jewelers screwdriver.See Figures 11 & 126) On the Waste section, take a common screwdriverand remove the Metal Axle pin/spring loaded coverlocated on the right side of the cartridge. This is thesame type of drum axle pin that the 2400 series uses. Itcomes out easily enough, but be careful as it seemssomewhat fragile. See Figures 14 & 15Figure 14Figure 11Figure 12Figure 15HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 5
7) Remove the Photoconductive Drum. See Figure 1611) Due to the aggressive nature of the toner used inthese cartridges, we recommend that the Wiper Bladebe replaced each cycle. This blade looks very similar tothe HP-4000 & 4100, but is different. A dedicated bladedis needed here. Lightly coat the new blade with youpreferred lubricant. Replace the Wiper Blade and 2screws into the cartridge. See Figure 20Figure 20Figure 168) Remove the Primary Charge Roller (PCR), by pryingit out of the clips on either end. Clean the PCR with yourpreferred cleaner and place the aside. See Figure 17Figure 1712) Clean the 2 PCR holders, and place a small amountof conductive grease on the black PCR holder, installthe PCR. See Figure 219) Remove the wiper blade and 2 screws. See Fig. 18Figure 21Figure 1813) If you are re-using the drum, check to make sure thegrease on the drum drive gear and hub is clean. If notremove it and replace. White Lithium grease can beused here. Install the drum. See Figure 22NOTE: Be very careful not to damage or distort the thinMylar Recovery Blade next to the wiper blade. If thisblade is bent or damaged in any way, it should bereplaced.10) Clean out any remaining waste toner. Make sure thefoam seals under the wiper blade are clean and notdamaged. See Figure 19Figure 19Figure 2214) Install the spring in the holder as shown, install onthe cartridge and set the tail of the spring so it drops intoits slot. Replace the conductive grease on the end of thedrum axle tip, and install on the cartridge.See Figures 23 & 24HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 6
Figure 23Figure 24Figure 2618) On the contact side, remove the 2 screws and endcap. See Figures 27 & 28Figure 2715) Place the waste chamber aside.16) On the supply section, remove the 2 screws fromthe right side (Gear side) end cap. See Figure 25Figure 2517) Remove the end cap. Note that the gears stay withit. See Figure 26Figure 2819) Remove the magnetic roller assembly from thecartridge.See Figure 29HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 7
Figure 33Figure 2920) Remove the 2 screws and doctor blade.See Figure 3025) Clean the mag roller contact plate on the contactend cap. Replace the conductive grease. See Figure 34Figure 3021) Clean out any remaining toner.22) There is no fill hole in these cartridges so it must befilled through the DB slot. Fill the cartridge with 330g(Preliminary weight) of P3005 toner. See Figure 31Figure 3426) Install the end cap and 2 screws. See Figure 35Figure 35Figure 3123) If a seal is available, install it now.27) Clean the mag roller sleeve with a dedicated magroller cleaner.24) Make sure the doctor blade seals are clean. If theyare coated with toner, clean them lightly with a cottonswab and alcohol until they are sticky again. Install thedoctor blade and 2 screws. See Figures 32 & 3328) Install the mag roller. Turn the stationary magnet sothat the keyed end will fit into the end cap. You cannotsee the keyed end so you have to set the magnet byfeel as you turn it. See Figure 36Figure 32Figure 36HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 8
29) Install the gear end cap and 2 screws. If the end capdoes not fit, the stationary magnet most likely is not setcorrectly. See Figure 3731) Install the spring in the drum cover arm as shown.Install the metal bar into the hole and slot. Install thearm. See Figures 40 & 41Figure 37Figure 4030) Place the 2 halves together. Make sure the springsare set, and install the 2 pins. See Figures 38 & 39Figure 38Figure 4132) Release the tail of the spring so that the covercloses. See Figure 42Figure 39Figure 42HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 9
4) Press the UP or DOWN arrows until “PRINTQUALITY” appears on the display.5) Press the SELECT button.6) Press the UP or DOWN arrows until “TONERDENSITY” appears on the display.7) Press the SELECT button.8) Press the UP or DOWN arrows until the desiredsetting (1-5) appears on the display. “3” is the defaultsetting33) Replace the chip. See Figure 43Printing Test PrintsFigure 43Running the Cleaning page.The cleaning page helps keep the fuser free of tonerparticles. HP recommends that it be run every time anew cartridge is installed.1) Press the MENU button to open the menus.2) Press the UP or DOWN arrows until “CONFIGUREDEVICE” appears on the display.3) Press the SELECT button.4) Press the UP or DOWN arrows until “PRINTQUALITY” appears on the display.5) Press the SELECT button.6) Press the UP or DOWN arrows until “CREATECLEANING PAGE” appears on the display.7) Press the SELECT button.8) Load the cleaning page face down in tray 19) Press the DOWN arrow until “PROCESS CLEANINGPAGE” appears on the display10) Press the SELECT button.Changing the Printers Intensity (Density)1) Press the MENU button to open the menus.2) Press the UP or DOWN arrows until “CONFIGDEVICE” appears on the display.3) Press the SELECT button.There are a number of test pages that can be run fromthe menu. There is a “Menu map”, “Configuration Page”,“Supplies Status Page”, “Usage page”, and the “PCLfont list”. The Supplies Status Page or the Configurationpage are the best to use. They have Solid Black, GrayScales, and text.1) Press the MENU button to open the menus.2) Press the UP or DOWN arrows until “INFORMATION”appears on the display.3) Press the SELECT button.4) Press the UP or DOWN arrows until the page youwish to print appears on the display.5) Press the SELECT button.Cartridge Troubleshooting:Repetitive defect chart:96mm Drum76mm Upper Fuser roller62mm lower pressure roller47mm Magnetic roller43.6mm transfer roller38mm PCRA dirty or Bad Primary Charge Roller (PCR): this willshow on the test print as vertical gray streaks down thepage, as a gray background throughout the page, or asghosting where part of a previously printed area isrepeated.HP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 10
Dirty PCR Connection: This will show as horizontaldark black bars across the page, or as shadingthroughout the page.50.1 Fuser error. AC Power to the fuser is bad50.6 Fuser error. Main or sub thermistor badScratched Drum: This is shown by a very thin, perfectlystraight line that runs from the top to the bottom of thetest page.52.00 Scanner errorChipped Drum: This will show as a dot or serie of dotsthat repeat every 96mm.59.50 Printer motor error57.XX fan ErrorLight Damaged Drum: This will show up as a shadedarea on the test print that should be white. Again this willrepeat every 96mm.Worn-Out Drum: This will usually show up as shadingon the right side of the page. It will usually start rightfrom the edge of the page, and work in towards thecenter. The pattern will normally look like tire tracks.Bad Wiper Blade: This will show as either a gray lineapproximately 1/8" thick or as shading across the entirepage. In either case there will be a film of toner on thedrum surface that matches the defect.Bad Magnetic Roller Bushing: When this roundshaped bushing wears out, gray scale pages, and pageswith heavy graphics will exhibit light and dark line acrossthe page.Printer TroubleshootingMost of the error messages show on the display in plainEnglish so we will not go into them here. Some of themore common numeric messages are as follows:10.10.00 Error. Bad or missing chip10.32.YY Unauthorized supply. A new non HP supplyhas been installed. Press the OK button to clear.10.XX.YY Supply Memory Error. Bad or missing chip13.XX.YY paper jams in printerHP LASERJET P3005 TONER CARTRIDGE REMANUFACTURING INSTRUCTIONSUSA Sales: T 800.221.3516 F 888.791.9188International Sales: T 1 631.590.1040 F 1 631.218.3285www.summitechnologies.comPage 11
LaserJet P3005, P3005d, P3005n, P3005dn, P3005x and the LaserJet M3027 MFP, M3035 MFP, M3035xs MFP Figure 1 shows the pull tab for the seal. Similar to the 2420 and 5200, this tab prevents the cartridge from Remanufacturing the HP LaserJet P3005 Toner Cartridge F Figure 1 The HP LaserJet P3005 Toner Cartridge
Manual Revision: 10/19/2016 Printer Support List Printer Model Notes HP LaserJet 1022N HP LaserJet 1160 HP LaserJet 1200 HP LaserJet 1220 HP Laserjet 1300 HP Laserjet 1320 HP Laserjet M1522n MFP HP Laserjet 2200d HP Laserjet 2300 HP LaserJet 2410 HP LaserJet 2420 HP LaserJet 2550 HP LaserJet 3015 HP LaserJet 3050 HP LaserJet 3055 HP Laserjet .
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TL-PS110U TL-WPS510U TL-PS110P 1 USB WiFi 1 Parallel HP Business InkJet 1000 OK OK HP Color Laserjet 1500L OK OK HP Color Laserjet 1600 OK OK HP Color Laserjet 2500 OK OK OK HP Color LaserJet 2550 OK OK OK HP Color LaserJet 2550L/LN OK OK HP Color LaserJet 2600 OK OK HP Color LaserJet 2605 OK OK OK HP Color LaserJet 2700n OK OK HP Color LaserJet 2840 OK OK HP Color LaserJet 3700 OK OK OK
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