FP Diesel - Heavy Duty Engine Parts And Kits
Weatherly Index No. 002CA0188August 2010HEAVY DUTYENGINE PARTS AND KITSUÊ }À VÕ ÌÕÀ É ÀÀ } Ì ÊUÊ } iÊ ÌÃÊUÊ ÕÃÌÀ ÊUÊ À iUÊ i Õ Ê ÊÊÊ Ê/ÀÕV
ML7, THE FP DIESEL 7-LAYERHEAD GASKET THAT SEALSREBUILT ENGINES BETTER!Sealing the most demanding area in a commercial engine – it takes today’s most advanced gasket design.FP Diesel has introduced a highly advanced multi-layer-core head gasket technology that will bringsignificantly enhanced combustion and fluid sealing capabilities as well as temperature resistanceto a broad range of high-output commercial diesel engines: The ML7 head gasket.As commercial engine rebuilders look for the latest and best engine sealing solutions, FP Diesel’sML7 gasket provides a new generation of head gaskets.The key to the ML7 design is the reinforced gasket body which increases lateral stabilityand provides a rigid backbone to the combusion seal. The expanded graphite facingmaterial is well suited to high-temperature operating environments, is impervious tochemicals, and remains conformable for unsurpassed fluid sealability.ML7 LAYERS OF INNOVATIONDELIVER COMPLETE PERFORMANCEThe ML7 gasket’s innovative design enables it to withstand significantly higher combustionpressures and temperatures as well as increased vertical and lateral motion betweenthe engine block and cylinder head. Its steel core reinforcement helps ensure optimalcompressed thickness control within each engine application. The thickness of thegasket body, armor and wire is engineered to achieve optimal load balance amongthe components and materials.FULLY ENCAPSULATED GROMMETSKEVLAR -REINFORCEDCOMPOSITE MATERIALKevlar-reinforced composite material betweenthe graphite facing material and perforatedsteel outer core forms a better bondbetween the perforated cores forunprecedented strength.Some gasket designs utilize grommets that are staked into place. But being fixedin place, they lack the flexibility to seat properly, leading to unwanted sealingissues. In some cases, they can fall out during assembly. By contrast, theML7 gasket’s molded rubber grommets are eyeleted into the gasket body.They allow precise sealing bead location, accommodate castingmovement, and enable trouble-free installation.PERFORATEDOUTER STEEL CORESEXPANDED GRAPHITE FACINGWITH MOLY COATING AND SILICONE TOP COATThe ML7’s resilient, conformable graphite facing provides excellent fluidsealability and low creep relaxation, and stands up to temperatureextremes and corrosive chemicals. This graphite facing material utilizesa special moly coating developed specifically for the aftermarket serviceenvironment. This coating helps seal imperfections in the head andblock mating surfaces and allows the gasket to adapt to lateral andvertical casting motion caused by combustion pressures and extremeoperating temperatures. The special top coat providesno-stick release for future engine work. 2010 Federal-Mogul Corporation. All rights reserved.Kevlar is a registered trademark of E. I. du Pont de Nemours.THICK, SOLID STEEL CORELOW-CARBON STEEL WIRE RINGCopper flash-coated low-carbon steel (LCS) wire ringis the primary combustion seal and provides enhancedsealing stress around each combustion opening.1/4 HARD (301 SS)STAINLESS STEELCOMBUSTIONARMOR
Table of ContentsUsing the CatalogProduct Information (continued)Table of Contents . iHow To Use This Catalog .iiiAbbreviations .xxiCatalogs . viCoverage / Products. viEngine Families Listing . iEngine Kit Program .viiFP Diesel Philosophy . ivManufacturing / Customer Service . vWarranty . 1480Engine Kit Bill of Materials . 1411Lifters .xviNumerical List . 1438Oil Pumps.xvPiston R ings .xiiiPistons – Heavy Duty . xPistons – Medium Duty . xiPlastigage . ixRedi-Sleeves .xixSleeves and Assemblies .xiiTemperature Recorder/Heat Tab . xxTiming Components .xivValves and Valvetrain Components .xviProduct InformationApplication Codes . 1437Camshafts . xvEngine Bearings .viiiEngine FamiliesThe following vehicle and engine makers are covered in this catalog:FAMILYPAGE NO.FAMILYAllis -Chalmers. 1AM General .See Engine Mfr.Angleworm Tractor .See Engine Mfr.Arien-Tiller Tractor . See Engine Mfr.Autocar .See Engine Mfr.Avery .See Engine Mfr.Beeman .See Engine Mfr.Bendix-Westinghouse . 94Bolens Tractor .See Engine Mfr.Briggs & Stratton . 97Buda . 99Case Co., J.I. . 108Case/IH (formerly International Tractor) See IHC TractorCaterpillar . Refer to CA0010 & CA0020 CatalogsCentaur Tractor . See Engine Mfr.Chevrolet Truck LD . Refer to Sealed PowerPAGE NO.Chevrolet Truck MD & HD . See GMC TruckChrysler Industrial . 163Chrysler Marine . Refer to Sealed PowerSP1501 Engine Parts CatalogChrysler Motor Home . See Dodge TruckClark . 186Cletrac . See Engine Mfr.Climax. 199Clinton Engines . 200Co-op Tractor .See Engine Mfr.Cockshutt.See Engine Mfr.Continental . 201Cummins Engines . Refer to CA0030 CatalogDaihatsu Truck .See Engine Mfr.David Brown . 275Delco . See Engine Mfr.SP1501 & SP1502 Engine Parts Catalogsi
Engine FamiliesFAMILY(continued)PAGE NO.FAMILYDetroit DieselEngines. Refer to CA0040 & CA0045 CatalogsDuetz-Allis . See KHDDivco Truck . See Engine Mfr.Dodge Truck LD . Refer to Sealed PowerPAGE NO.LeRoi . 1054Mack Truck .Refer to CA0060 CatalogMassey–Ferguson . 1058Mazda Forklift . 1145Mercedes Benz Truck . 1146Mercury Marine . Refer to Sealed PowerSP1501 & SP1502 Engine Parts CatalogsDodge Truck MD & HD . 276Eagle Tractor. See Engine Mfr.Fairbanks-Morse . 330Ford Industrial. 333Ford Tractor . 374Ford Tractor - British & European . 374Ford Truck LD . Refer to Sealed PowerSP1501 Engine Parts CatalogMidland Ross Compressor . 1170Military Standard . 1171Minneapolis-Moline.See White FarmMitsubishi Forklift . 1212Navistar .Refer to CA0050 CatalogNeuss . See Engine Mfr.Nichols & Shepard . See Engine Mfr.Nissan Forklift . 1214Novo Engines . 1217Oliver Tractor . See White Farm or Engine Mfr.OMC Marine . Refer to Sealed PowerSP1501 & SP1502 Engine Parts CatalogsFord Truck MD & HD . 417Ford Truck - British & European. 417Fordson Tractor . 677Freightliner Truck . See Engine Mfr.GM Industrial Engines . 680GMC Truck LD . Refer to Sealed PowerSP1501 Engine Parts CatalogOnan Engines . 1217Osterlund . See REO TruckPalmer Marine . See Engine Mfr.Perkins Engines . 1218REO Truck . 1250, also see Engine Mfr.Scripps Marine . See Engine Mfr.Superior Diesel . 1262Thames. See Engine Mfr.Thermo–King . 1267Toyota Forklift . 1268Volvo-GM . See Engine Mfr.Volvo Marine . Refer to Sealed PowerSP1501 & SP1502 Engine Parts CatalogsGMC Truck MD & HD. 682Gravely Tractor. See Engine Mfr.Gray Marine . See Engine Mfr.Hercules . 925Hummer (Humvee) . See Engine Mfr.Hyster . See Engine Mfr.Hyundai Industrial . See Engine Mfr.IHC Tractor. 949IHC Truck .Refer to CA0050 CatalogIsuzu Forklift . 1049Iveco . See Engine Mfr.John Deere .Refer to CA0080 CatalogKermath Marine . See Engine Mfr.KHD Industrial & Tractors . 1050Kohler . 1053Komatsu .Refer to CA0085 CatalogLathrop Marine . See Engine Mfr.Lauson Engines . 1054SP1501 Engine Parts CatalogVolvo Truck. 1271VW Industrial . See Engine Mfr.Waukesha . 1272Westinghouse Compressor . See Engine Mfr.White Farm (incl. Oliver, Minn-Moline) . 1296White Truck . See Engine Mfr.Wisconsin . 1396Witte . 1409Yale . See Engine Mfr.ii
FP Diesel CA0188 Engine Parts CatalogThe newCA0188HeavyCATALOGDuty Engine PartsHOWTOUSE THISIn addition to new FP Diesel part numbersincluded in this catalog you’ll also findmedium duty coverage previously availableunder Sealed Power that is now part of theFP Diesel offering. In cases where both aSealed Power part number and FP Dieselpart number were available for the sameapplication, both part numbers will be listedin the catalog. As this coverage transitionsto the FP Diesel product line offering,Sealed Power part numbers will besuperseded to FP Diesel and only theFP Diesel number will be available forpurchase.Catalog contains all of the componentscurrently offered from FP Diesel for heavyand medium duty truck engines, agriculturaland irrigation engines, industrial engines andmarine engines not covered in the FP Dieselname-plate specific catalogs. FP Dieseloffers separate replacement componentcatalogs for Caterpillar , Cummins , DetroitDiesel , John Deere , IH/Navistar , Mack andKomatsu engines.Light duty engine components are availableunder the Sealed Power brand and can befound in Sealed Power SP1501 and SP1502catalogs.How To Use This CatalogThe pages within the applications are easy toread, and contain all the information requiredto select the correct part. Each listing willcontain three distinct sections – Valvetrain,Block and Kits. The components in eachsection will always be listed in the followingorder:This catalog is designed to allow expedientidentification of correct parts using thefollowing information.The catalog is sorted as follows:1st by VEHICLE or ENGINE MANUFACTURER.2nd by ENGINE DISPLACEMENT.3rd by BORE DIAMETER. Engines with the samedisplacement are sorted by bore diameter.9DOYHWUDLQ%ORFN.LWVTimingPistonsRe-ring Kits4th by USAGE. Engines used in Medium DutyTruck applications will be listed before enginesused in Heavy Duty Truck applications.CamshaftsRingsIn-Frame KitsLiftersLinersOverhaul KitsCam KitsEngine Bearings5th by VALVETRAIN CONFIGURATION. DOHCengines will be listed before SOHC engines.Push RodsOil PumpsRocker PartsOil Coolers6th by INDUCTION SYSTEM. Naturally aspiratedengines will be listed before Turbochargedengines.ValvesAfter-CoolersValve GuidesGasketsValve SpringsFreeze PlugsValve SealsSealsValve SeatsRedi-SleevesEach engine header provides all theinformation necessary to select the desiredengine. Many of the headers include serialnumber listings to provide absolute assurancethat the correct listing is being used.Valve Misc.iii
FP Diesel PhilosophyFP Diesel – part of the Federal-Mogul EngineSystems group – is the industry’s leadingbrand of premium heavy-duty replacementengine parts and gaskets, providing totalengine system solutions for such well-knownbrands as Case, Caterpillar, Cummins, DetroitDiesel, IH/Navistar, John Deere, Komatsu, Mack, Waukesha and White Superior .Federal-Mogul maintains a steadfastcommitment to unsurpassed product qualityand customer service. We serve construction,marine, agricultural, mining, gas compression,trucking and industrial markets aroundthe globe. As the global leader in heavy-dutypowertrain systems, Federal-Mogul is instrumentalin the development of every new generation ofgasoline and diesel engine technology. When youchoose FP Diesel, you get unparalleled globalengineering and manufacturing resources built intoevery product.Today’s medium and heavy duty commercialmarkets demand performance. Performancemeans precision-engineered parts thatmeet your demanding specifications; andare backed by a team of knowledgeablecustomer service representatives who canprovide technical information and assistance;computerized order and inventory tracking forfast and accurate order fill; unprecedentedwarranty programs and a company-widecommitment to customer satisfaction.ConstructionAgricultureOn-Highway 2010 Federal-Mogul Corporation. FP Diesel and their respective designs are registered trademarksof Federal-Mogul Corporation. Case is the registered trademark of Case Corporation, Inc.; Cat andCaterpillar are the registered trademarks of the Caterpillar, Inc.; Cummins is the registered trademarkof Cummins Engine Company; Detroit Diesel is the registered trademark of Detroit Diesel Corporation;IH/Navistar is the registered trademark of International Truck and Engine Corporation; John Deere is the registered trademark of Deere & Company; Komatsu is the registered trademark of KomatsuLimited, Inc.; Mack is the registered trademark of Mack Trucks, Inc.; Waukesha is the registeredtrademark of the Waukesha Engine Division of Dresser Industries, Inc.; White Superior is theregistered trademark of White Superior Corporation, Inc. Jacobs is a registered trademark of JacobsVehicle Systems. All rights reserved.ivMarine
ManufacturingPrecise manufacturing and fabricating techniques,rigorous quality control procedures, utilization of thelatest CAD technology and innovative solutions toindustry challenges – coupled withFederal-Mogul’s global manufacturing capabilities –have established FP Diesel as the industry leader inthe medium and heavy duty commercial market.FP Diesel applies stringent quality controlprocedures with expertly skilled technicianssupervising the manufacturing process in allphases to ensure that our parts will performand last.FP Diesel is a military approved supplier for the53 Series Detroit Diesel engine. But the parts wesupply for the 53 aren’t the only ones that gothrough government testing. Every FP Diesel partmust pass through high-level quality control.Plus, every part is tracked throughout the entiredistribution process.Customer Servicerepresentative you’ll have answers toany product, technical, order processing,billing, warranty, pricing, order trackingor availability questions you may have.Customer service that goes the extra milealso means you not only get the parts youneed, but expert assistance from a personwho knows the market.FP Diesel customer service representativesare among the most experienced andknowledgeable in the industry, with handson medium and heavy-duty experience andin-depth knowledge of engine parts andapplications. With one call to yourPlus, our computerized inventory system allowsus to ship orders promptly anywhere inthe world, while our easy-to-use catalogingsystem makes ordering FP Diesel parts fastand simple. For the parts and informationyou need, count on FP Diesel to go theextra mile.v
CoverageCOVERAGEThe FP Diesel product offeringis a comprehensive line of dieseland natural gas engine replacementparts that provides all the coveragenecessary to meet your heavy-dutyengine rebuilding needs. FP Dieselalso offers a full line of gaskets andelastomeric products. For morespecific information, pleaserefer to our full-line catalogs,which are engine and machinespecific and follow OEM format.To ensure exact part numberreplacement, these catalogsreference OEM part numbers andfeatures technical information relating tothe specific engine being serviced.Products and Catalogs&DWHUSLOODUReplacement Caterpillar products cover 3200, 3300,3400, 3500, D Series and G Series engines. Thiscoverage extends from cylinder heads, fuel injection,cam and crankshafts, cylinder kits, valvetrain andeletrical to engine bearings, transmission, hydraulicgasket sets and more. 5HIHU WR )3 'LHVHO FDWDORJ N743, KT/KTA 19-, 38- and 50-liter engines, and theCummins 855. 5HIHU WR )3 'LHVHO FDWDORJ 1R & 0DFNFP Diesel has a broad line for Mack, early ENDT 675and 676 engines, as well as parts for later EM6 withboth two- and four-valve head configurations. 5HIHU WR 1R & SDUWV DQG & JDVNHWV )3 'LHVHO FDWDORJ 1R & &XPPLQVFP Diesel provides replacement parts coverage forV378, V504, V555, Small Vee Engines, V/VT 903,855 Series, N14, L10, B Series, C Series, V/VT1710,N743 and K/KTA 18-, 38- and 50-liter engines, as wellas components for Jacobs brakes. 5HIHU WR )3 'LHVHO ,QWHUQDWLRQDO 1DYLVWDUInternational coverage extends from the 6.9 and7.3 liter, DT-360 and DT-466 through the 9.0 liter engine.5HIHU WR )3 'LHVHO FDWDORJ 1R & .For agricultural applications, FP Diesel also servicesthe DT-414 and DT-436 Case/I.H. engines. )RU LQGXVWULDO DQG DJULFXOWXUDO DSSOLFDWLRQV UHIHU WR )3 'LHVHO FDWDORJ 1R & FDWDORJ 1R & 'HWURLW 'LHVHOFP Diesel offers the most complete coverage in thereplacement parts industry for Detroit Diesel, with anextensive line of components
offers separate replacement component catalogs for Caterpillar , Cummins , Detroit Diesel , John Deere , IH/Navistar , Mack and Komatsu engines. Light duty engine components are available under the Sealed Power brand and can be found in Sealed Power SP1501 and SP1502 catalogs. In addition to new FP Diesel part numbers
Fuel Composition Impact on Heavy Duty Diesel Engine Combustion & Emissions The Heavy Duty Diesel or compression ignition (CI) engine plays an important economical role in societies all over the world. Although it is a fuel efcient internal combustion engine design, CI engine emissions are an important contributor to global pollution.
1.Engine Oil SABA 13 1.Engine Oil 8000 14 1.Engine Oil 6000 15 1.Engine Oil 3000 16 1.Engine Oil Alvand 17 1.Engine Oil Motor Cycle Engine Oil M-150 18 1.Engine Oil M-100 19 1.Engine Oil Gas Engine Oil CNG-BUS 20 1.Engine Oil G.I.C.X.LA 21 1.Engine Oil G.I.C.X. 22 1.Engine Oil Diesel Engine Oil Power 23 1.Engine Oil Top Engine 24
Previous Heavy-Duty Diesel Engine example Additional assumptions - 4.00 per gallon diesel fuel - 2.50 per gallon DEF (avg.) Using NORA process, 5 mpg and DEF usage of 4% of fuel consumed observed Corrective action leads to potential 17,400 cost avoidance per truck per year Analysis Led, Every Time 21 Heavy-Duty Diesel Engine Example:
938241US 2020 Hustler Z Diesel 2020 Hustler Z Diesel Shibaura Diesel (25hp) 60" RD 19,462.00 27 14,207.00 938241USC 2020 Hustler Z Diesel 2020 Hustler Z Diesel Shibaura Diesel (25hp) 60" RD 22,593.00 27 16,493.00 938258US 2020 Hustler Z Diesel 2020 Hustler Z Diesel Shibaura Diesel (25hp) 72" 19,177.00 27 13,999.00
Make Honda Honda Honda Yanmar Ruggerini Ruggerini Kubota Kubota Perkins Perkins Perkins Type GX 200 GX 340 GX 390 L 100 AE MD 190 RD 210 D 722 D 1105-E 404C-22G 1103C-33TG1 1103C-33TG4 Fuel Petrol Petrol Petrol Diesel Diesel Diesel Diesel Diesel Diesel Diesel Diesel
above problems reasonably, this paper proposes and defines the maintenance depth of the armored vehicle diesel engine as one of the decision goals. The maintenance depth of the armored vehicle diesel engine is based on the maintainability of the diesel engine, and according to the diesel engine's condition -based maintenance program, the amount
SAFETY DATA SHEET Diesel Fuel . 1. IDENTIFICATION. Product Identifier Synonyms: Intended use of the product: Contact: Contact Information: Diesel Fuel Diesel Fuel, Motor Vehicle Diesel Fuel, Dyed Diesel, * DieselOne , * DieselOne w/Platinum Plus DFX, Low Sulfur Diesel (LSD), Ultra Low Sulfur Diesel (ULSD) Fuel Bottini Fuel 2785 West Main St
common rail tdi (turbo diesel intercooler) 2.4 dohc mivec common rail tdi (turbo diesel intercooler) tipo de combustible diesel diesel diesel diesel diesel cilindrada (cc) 2.442 2.442 2.442 2.442 2.442 potencia (hp / rp
