Electrospeed Advantage Variable Speed Drive

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Level 4 Tier 1Electrical Submersible Pumping SystemsArtificial Lift907140 Rev. FEffective Date: 01 Nov 2015Electrospeed Advantage Variable Speed DriveInstallation and Operations Manual2000 / 4000 / 8000 Series Drives6-, 12-, and 24- PulseESP (6-Step) and FPWMNEMA 1 & 4 Enclosure

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualRevision HistoryRev.AECMAmendment DetailC110273 ReleaseBReviewerApproverApproval DateJ. HillshaferB. Haapanen12 Jan 2011J. HillshaferB. Haapanen9 Feb 2012J. HillshaferB. Haapanen20 Mar 2013C110627 Updated PS Fuse values, Cable Charts and Flash Card SectionCDC111854 Updated to Release 12 Software; Added 24P DriveJ. HillshaferB. Haapanen31 Oct 2013EC112619 Updated to Add Nema 1 DriveJ. HillshaferR. Dubuc29 May 2014FUpdated Electrospeed Input Electrical Filter support, User configuredC113981datalogging, Current Unbalance, EtherNet & Sealed drive drawingsR. DubucS. Plitt19 Oct 2015Contact your local Baker Hughes representative for current information regarding this product1

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualTable of ContentsTable Of Figures. 8Introduction . 9Features/FunctionsBenefits . 10Commissioning Checklist . 11Safety and Installation . 12Safety Recommendation . 12Personal Protective Equipment (PPE) .12Drive-specific Configuration .12Electrical Disconnect Handle with Interlock and Override .12Safety Procedures .13Shipping and Handling .13Storage .13Installation . 14Location .14Initial Checks .14Power and Customer Interface Wiring.14Emergency Stop (Category Zero) Option Wiring .15Motor Temperature Sensing .15IEEE Compliant Systems .15System Control Circuit Boards .15Graphic Display Basics . 17Keypad Switches .17Keypad LEDs .18Capacitive Keypad .18Key Pad Lockout Switch . 19Weatherproof Design .19Display LEDs and Panel Lights .19Green, Amber and Red Display LEDs .19Optional External Red, Amber and Green Panel Lights .20External Lights . 21External Light Mode: Vortex .22External Light Mode: Kratos .22External Light Mode: ICS EM .22Start/Stop Display Unit Switches . 22Internal Hand/Internal Auto Mode Selection .23Hand/Off/Auto and Start Panel Mounted Switches (External HOA) .24Manual Keypad Lockout (Man Kpad Lk) .25Displaying a Menu, Reading or Setpoint . 26Advantage Drive Display Conventions . 272

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualEditing a Reading or Setpoint .28Auxiliary Restarts Parameter Enable . 29Alarm and Shutdown Indication . 30Lockout Condition . 30System Security . 30System Time Clock . 31Backlight Adjust (Brightness)/Software Revs .31Pick Color Scheme .32Citibus Diagnostics .32Utility Menu . 33Add Parm to Status .33Add to Custom User.33Screen Capture.33Rename This Parameter .34Log This Parameter .34Active Alarm Screen . 35Recording and Restoring a Drive's Configuration .35EasyStart Setup . 36Set Time .36Set Language and Units .36System Setup .37Autograph PC Setup. 37EasyStart Setup Summary . 37Transformer Parameters .38EasyStart Final Summary .38Complete EasyStart .38Easy Start Setup .39Site Information.39Application Type .39Power System Voltage.40Motor Parameters .40Cable Parameters .40Frequency Parameters .41EasyStart Setup Summary .41Transformer parameters .41Complete EasyStart .42View Legacy Menus . 42Easy I/O Setup . 42Easy I/O Setup.43Onboard Digital I/O . 47Onboard Digital Inputs .47Onboard Digital Outputs .473

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualOnboard Analog Inputs .48The Advantage Drive Menus . 49Overview of Menu Structure . 49Status Screen . 50Basic Setup . 51Drive Setup . 51Pwm Fltr Cfg .56Filter Currents .57Advanced Setup . 58Load Setup . 60Site Setup . 63Input Filter Setup . 64Features. 66Starts . 69Datalog and History . 72Shutdown History . 72Shutdown Detail. 72Event Records . 73Run History . 73Compact Flash Card Datalogging . 76Datalog Setup . 77Save Historical Data . 78Save/Load System Setups . 79Save Setup to PC Card.79Load Setup From PC Card.80Directory/File Functions .82Advanced Information .82USB Features . 83Get History . 84Load Software Update . 85Load Autograph PC File . 87Load Configuration File . 89Directory and File Functions .90Site Information . 914

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualGraphing. 91Ø B Amp Chart .92Faults and Alarms . 94Overload . 94Underload . 97Current Unbalance. 101Aux Rstart Parm . 102Input Ovrvlt . 103Input Undvlt . 104Input Vunbal . 106Low Speed Trip . 107Temp Sensors . 108Heatsink 1.109Heatsink 2.109Heatsink 3.110Heatsink 4.110Inductor Temp.110Ambient Temp .111Auxiliary Temp .111Telemetry Fail . 111Alarm Setup . 114User Config Function . 115Config Function Setup . 115Output Frequency Control . 115Frequency Setpoint Mode .116Analog Follower Mode .117Proportional/ Integral/ Derivative Mode .118MaxPointTM Control Mode .123MaxRateTM Gas Mitigation Software.125User Prog Block . 129Edit Prog Block .129Edit User Point .131User Defined Alarms . 133User Alarm 1 .133User Alarm 2 Through 8 .135Digital Output Control . 135Digital Output Setup (Alarms) .136Select Alarms.136Digital Output Setup (Shutdowns) .1365

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualSelect Shutdowns .137Digital Output Setup (List) .137Digital Output Setup (View List) .137Digital Output Setup (Reset) .138Analog Output Control . 138Analog Out Setup .138Custom Modbus Maps . 140Custom Input Status .140Custom Input Status Configuration .140Custom Output Status Configuration .141Custom Input Registers .141Custom Output Registers .142User PID Setup . 142Custom User Screen. 145Custom User Menu . 145SCADA and Security and System . 146System . 146Software Rev Num . 148SCADA Setup . 150RS 232 Setup . 150RS 232 Com Stats .153RS 485 Setup . 153RS 485 Terminations and Fail Safe Biasing .155RS 485 Com Stats .156Ethernet Setup . 156ENET1 Com Stats .159Centl Shutdown . 159Security . 159Set Time. 160Analog Setup and Display . 161Drive Input Current . 161Drive Input Volts . 162Drive Input Power . 162Drive Output . 163Transformer/Motor. 164Internal and External Modules . 1656

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualOnboard I/O . 166Internal Analog Input 1 . 166High Threshold Setup . 167Low Threshold Setup . 168Internal Analog Input 2 . 169Internal Digital Input 1, 2, 3, 4 and 5 . 170Internal Digital Output 1, 2, 3, 4 and 5 . 171Auxiliary I/O . 171Expansion I/O Module 1 . 172Expansion I/O Module 2 . 172Expansion I/O Module 3 . 172CITIBus Module Status. 172Module Status . 173Modules Status CITIBus Success Rate . 173Appendix A: Specifications and Ratings . 174Appendix B: Installation/Service Record . 175Appendix C: Data Logging Specifications . 176Appendix D: Product Certification . 178Appendix E: Multiple Converter / 24 Pulse Drives . 180Appendix F: Filtered PWM Operation . 182Appendix G: Model Designation & Variable Torque VSD Ratings . 185Variable Torque VSD Ratings . 186Appendix H: Fuse and Cable Sizing . 187Appendix I: Control Schematic Diagrams. 189Appendix J: Power Schematic Diagrams . 203Appendix K: Outline And Anchor Dimensional Drawings . 2197

Electrospeed Advantage Variable Speed DriveInstallation and Operations ManualTABLE OF FIGURESFigure 1: ADVANTAGE 2000/4000 NEMA 1 6-PULSE, 12-PULSE ALL STANDARD OPTIONS . 189Figure 2: ADVANTAGE 2000/4000 NEMA-1 6&12-PULSE CATEGORY 0 SHUT DOWN & INPUT POWERMONITORING . 190Figure 3: ADVANTAGE 2000/4000 NEMA 1 6-PULSE, 12-PULSE CENTINEL AND WELL LIFT INTERFACE . 191Figure 4: VSD ADVANTAGE SERIES 2000 & 4000 N4 WITH ALL STANDARD OPTIONS . 192Figure 5: VSD ADVANTAGE SERIES 4000 HARSH ENVIRONMENT NEMA4 24 PULSE WITH ALL STANDARDOPTIONS . 193Figure 6: ADVANTAGE SERIES 2000 & 4000 N4 12P CURRENT SHARING . 194Figure 7: VSD ADVANTAGE SERIES 2000 & 4000 N4 CATEGORY ZERO SHUT DOWN OPTION. 195Figure 8: VSD ADVANTAGE SERIES, 2000 & 4000 N4 DOWNHOLE INSTRUMENTATION OPTION . 196Figure 9: ADVANTAGE SERIES 2000 & 4000 N4 SCH/INTERCONNECT, PWM FILTER TO DRIVE . 197Figure 10: ADVANTAGE VSD 8N4 6/12 & 24P, 4N4 24P ONLY WITH ALL STANDARD OPTIONS . 198Figure 11: ADVANTAGE 4000-24 PULSE AND SERIES 8000 6/12P, 24 PULSE - C

The Baker Hughes Electrospeed Advantage variable speed drive (VSD) is classified as a variable voltage inverter (VVI). It uses a six-pulse silicon controlled rectifier (SCR) front end to convert incoming AC power into variable voltage DC power. This DC power is inverted to variable voltage variable fr

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