Coordinate Measuring Machines

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Q-1Coordinate Measuring Machines

C O O R D I N AT E M E A S U R I N G M A C H I N E STESA MICRO-HITE 3D – THE WAYTO ACCESS 3D MEASUREMENTMade to provide Users with absolute ease of use, the TESA MICRO-HITE 3Dfills up opportunely the free space between the common gauge and thesophisticated CMM. This measuring machine with remarkable capabilitiesis best used in industrial applications where dimensional conformity ofworkpieces either produced as single parts or in small to medium partseries requires due approval.Featuring a modern, yet time-tested design, the machine is based on highquality raw materials and components, thus ensuring its long-term reliability.Being able to identify the shape of the part feature being measured, theintuitive TESA-REFLEX software is easily learn, taking a few hours only.Launched six years ago,the manual version continues to be a success sincethen. Three additional versions have been made available meanwhile, allequipped with the TESA-REFLEX software: Standard machine version with manual displacement. Remote Control version with manual or motorised displacement. Recorder version with manual and/or automatic reproductionof part programmes.Common Features CMM with moving bridge; light alloy machine base;granite measuring table. 22 air bearings ensuring frictionless motion. Triangular-shaped bridge guaranteeing high stability. TESA’s patented opto-electronic measuring systembased on incremental glass scales.Q-2-2MH3D 454MH3D 474 Manual460 x 710 x 4203 4 L/1000MH3D 454Remote Control Manual / Motorised460 x 510 x 4203 4 L/1000MH3D 474Remote Control Manual / Motorised460 x 710 x 4203 4 L/1000970 x 930 x 1620970 x 1130 x 1660970 x 930 x 1700970 x 1130 x 1730MH3D 454Recorder–Manual / Automated440 x 490 x 390Manual: 3 4 L/1000Auto: 2,5 3,9 L/10001030 x 1100 x 1680Fine adjust deviceDisplacementMeasuring volume (mm)MPEE (µm) (L in mm) Manual460 x 510 x 4203 4 L/1000Overall dimensions (machine)L x P x H (mm)Shipping boxL x P x H (cm)Gross weight (kg)Net weight (kg)incl. granite tableSoftwareRemote controlWarrantyMaintenance agreement115 x 110 x 220140 x 158 x 220135 x 135 x 220140 x 158 x 220135 x 135 x 220300210445315300210445315350225TESA-REFLEX MH3D–1 yearOn requestTESA-REFLEX MH3D–1 yearOn requestTESA-REFLEX MH3D 1 yearOn requestTESA-REFLEX MH3D 1 yearOn requestTESA-REFLEX RecorderOptional1 yearOn request

C O O R D I N AT E M E A S U R I N G M A C H I N E STWO PROGRAMME VERSIONSThe TESA-REFLEX software is the reference for user-friendliness andreliability. Easy and quick to learn and to run, it lets Users choose betweena large number of options: Several modes: measuring, scanning, pass-through. Summon and save part programmes. Qualification of several probe positions. Different ways to save the measurement results: USB stick, RS232digital output or printer. Automated operation (TESA-REFLEX Recorder only).Two software versions are available, depending on the used CMM: TESA-REFLEX MH3D for the Micro-Hite 3D. TESA-REFLEX Recorder for the Micro-Hite 3D Recorder.THREE MANUALLY OPERATEDPROBE HEADSAll TESA CMM’s can accept 3 different manual probe heads to offer thesolution that meets each User’s need. Each probe head is available from theTESASTAR dedicated programme that also includes a full range of touchtrigger probes besides high precision SWISS MADE accessories fitting anytype of CNC CNC hand-operated measuring machines.(For a detailed information on these probe heads, see page Q-10).TESASTAR-iTESASTARTESASTAR-i M8TESASTAR-i M8TESASTARM8/M850 mmTESASTAR-rpTESASTAR-pTESASTAR-mpQ-3

C O O R D I N AT E M E A S U R I N G M A C H I N E STESA Micro-Hite 3D manualMachine Version 454 or 474 General Fast and easy workpiece alignment.Point-to-point part probing or manual scanning.ZMouse for significant time savings.Fine adjust device.TESA-REFLEX MH3D software.EN ISO 10360-2Main Features Three probe heads are available:– TESASTAR with adjustable trigger force– Indexable TESASTAR-i– Indexable TESASTAR-i M8 with matching coupling thread(optional)CMMwith movingbridge.Measuring systems alongwith air bearing guiding inthe three axes.Measuringvolume(X/Y/Z):Machine version 454460 x 510 x 420 mmMachine version 474460 x 710 x 420 mmTESA-REFLEXMH3D:0,001 mm or0.00001 inManualormotorised(RC version only)Light alloymachine base;measuringtable in granite.Opto-electronicmeasuring systemsbased on incremental glass scales0,039 µm(system)Manual version :760 mm/sec.RC version:1 µm/pas, 10 or 20 mm/sec.TESA-REFLEX MH3DControl Panel154 x 116 mmdisplay fieldwith illuminatedbackground7-decadedisplay (digits)plus sign forthe measured values.Icon-based graphic User’sinterface .RS232MPEE* (3 4 L/1000) µmMPEP 3 µm* L in mmQ-4500700

C O O R D I N AT E M E A S U R I N G M A C H I N E SWorkpiece-orientedfeaturesOveralldimensions:(W x D x H) :Machine version 454600 x 750 x 430 mmMachine version 474600 x 990 x 430 mmMaximumweight:Versions 454 : 227 kgVersions 474 : 200 kgTESA Micro-Hite 3D 454 or 474,Remote Control Machine VersionA well-timed addition to the existing range of TESA small CMMs for exactpositioning on small workpieces having a complex shape – Three servomotors individually controlled over a joystick ensure a correct displacementin each coordinate axis with a positioning accuracy down to the micron –Manual displacement through the fine adjust option – Value acquisitionthrough a single button – Specially recommended for those vision basedapplications using a CCD camera.CMM-orientedfeaturesMass(W x D x H) :Machine version 454, manual970 x 930 x 1620 mmMachine version 474, manual970 x 1130 x 1660 mmMachine version 474, RC970 x 930 x 1700 mmMachine version 474, RC970 x 1130 x 1730 mmMain Features Motorised displacement in thethree axes X/Y/Z at a selectablespeed of 1 µm/step, 10 mm/sec.or 20 mm/sec. Manual displacement in the threecoordinate axes at the speed of760 mm/sec. Fine adjust device. TESASTAR-i probe head,indexable. TESA Reflex software learned ina few hours. Joystick with integrated ZMouse.Net weight:Versions 454/474 210/315 kg (granite tablesincluded).Tables alone : 99/120 kg.Gross weight : 300/445 kg.Airpressure:3,9 bars(60 à 120 psi).Air absorption:60 Nl/min.115 to 230 Vac 10%,50 to 60 Hz20 1 C13 C to 35 C Shippingbox(W x D x H) :Version 454, manual1100 x 1150 x 2200 mmVersion 454, RC1350 x 1350 x 2200 mmVersions 474, manual RC1580 x 1400 x 2200 mmInspectionreport500700Q-5

C O O R D I N AT E M E A S U R I N G M A C H I N E STESA Micro-Hite 3D 454,Recorder Machine VersionGeneral The Recorder coordinate measuring machine is the latest development in thewhole range of small TESA MICRO-HITE 3D. An added functionality makes itpossible for the operator to control the servomotors in the three coordinateaxes, but also to reproduce a programme sequence of the machine displacements in the automatic mode. Each displacement can either be operated manually or using the joystick. No preliminary programming is needed.Through the evolution of their manual CMM, TESA provide today a flexibleand user-friendly machine version for hand-operated and/or automatedmeasurements.Main Features Fast and easy workpiece alignment.Point-to-point part probing or manual scanning.ZMouse for significant time savings.Manual displacement in the 3 coordinate axes.Automatic reproduction of the manual machinedisplacement. Displacement speed in automatic mode:200 mm/sec. TESA-REFLEX Recorder application software. TESASTAR-i indexable probe head.EN ISO 10360-2CMMwith movingbridge.Measuring systems alongwith air bearing guiding inthe three axes.Measuringvolume(X/Y/Z):440 x 490 x 390 mmTESA-REFLEXRecorder :0,001 mm or0.00001 inManualprobingmovements.Manual or motorised execution of a part programme.Light alloymachine base;granite measuringtable.Opto-electronicmeasuring systemsbased on incremental glass scales0,039 µm(system)Manual version :760 mm/sec.Motorised version:200 mm/sec.TESA-REFLEX RecorderControl Panel154 x 116 mmdisplay fieldwith illuminatedbackground7-decadedisplay (digits)plus sign forthe measured values.Icon-based graphical Userinterface.RS232Manual mode:MPEE* (3 4 L/1000) µmMPEP 3 µmMotorised mode :MPEE* (2,5 3,9 L/1000) µmMPEP 2 µm* L in mmAdditional technical Data onthe page opposite.Q-6500

C O O R D I N AT E M E A S U R I N G M A C H I N E SAirpressure:3,9 bars(60 à 120 psi).Air absorption:60 Nl/min.115 to 230 Vac 10%,50 to 60 Hz.Air absorption:0,3 to 0,7 A039391690393912203939120Mass(W x P x H) :1030 x 1100 x 1680 mmNetweight:225 kg(granite table included).Table alone: 99 kg.Gross weight : 350 kgMachine type03939243CMM-orientedfeaturesMachine version03939043Overalldimensions:(W x D x H) :600 x 750 x 430 mmMaximumweight:227 kg03939242Sales 4MH3DF474MH3DFi454MH3DFi474MH3DRC454 – – – – – – –– ––––––– – –– –– –– – – –– MH3D MH3DRC Recorder474454Consisting of:Fine adjust deviceTESASTAR probe headTESASTAR-i probe headM3 probe styli kitTESA REFLEX MH3DControl panel plus software03960303 TESA REFLEX RecorderControl panel plus software03969011 Reference sphere82-703-1Granite table049746Air filter and regulator052283Joystick (RC version)M1604.6011 Joystick (Recorder version)01962003 USB-Stick03939020039390300396904003960381Optional Accessories for Manual CMMs20 C 1 C13 C to 35 C Shipping box(W x D x H) :1350 x 1350 x 2200 mmInspectionreportEN ISO 0396022303969047TESASTAR probe headTESASTAR-i probe headTESASTAR-i M8 probe headReflexScan softwareRS 232 connecting cableRS232 adapter cable for TESA-REFLEX Recorder control panelCabinet with top mounted tableTESASTAR-mp touch-trigger probe LF, 0,055 N, L 10 mmTESASTAR-mp touch-trigger probe SF, 0,08 N, L 10 mmTESASTAR-mp touch-trigger probe MF, 0,10 N, L 25 mmTESASTAR-mp touch-trigger probe EF, 0,10 N, L 50 mmTESASTAR-mp probe bodyAir saverTESASTAR-mp probe kit(2 TESASTAR-mp probes, type SF 1 TESASTAR-mp probe body)TESA practice pieceHexagon practice pieceDust coverM3 styli kitCamera kit with cross line generator includedStraight probe, Ø 6,35 mmQ-7

C O O R D I N AT E M E A S U R I N G M A C H I N E STESA MULTI-GAGEPortable 6-axis gauge that offers a flexible solution for multi-axis inspection.Expanding money in this versatile, high accuracy gauge is rapidly profitable.The TESA MULTI-GAGE is well suited for checking complex workpieces. Noneed to be an expert in metrology. Its software is easy to learn and to understand.General EN ISO10362-26-axisgauge1200 mm dia.Main Features No special on-site installation needed.Easy to use, quick to learn.Intuitive operation.Modular design with many interchangeable accessories.0,001 mmManual dataacquisitionor using atouch-trigger probeBase in lightsilvery-graymetal.Glass fibre arm.Plastic housing.TESA-REFLEX MULTIGAGE control panel154 x 116 mmdisplay fieldwith illuminatedbackground7-decadedisplay (digits)plus sign forthe measured values.Icon-based graphical Userinterface.RS232MPEE* (5 L/40) 18 µmMPEP 8 µm* L in mmAdditional technical Data onopposite page.03820000TESA MULTIGAGEFurnished with :03862000038600680386006903860032Q-8TESA-REFLEX MULTI-GAGE control panel and softwareStraight probe in stainless steel, Ø 15 mmStraight probe with a ruby ball tip, Ø 6 mmReference sphere with calibration certificate, Ø 25,4 mm

C O O R D I N AT E M E A S U R I N G M A C H I N E SGauge-orientedadditional featuresAccessories for TESA MULTI-GAGE12,85 kg100 to 240 Vac50 to 60 Hz1,5 A max.3h20 C 3,3 C0 C to 50 C-30 C to 70 6003603939350039390720386005103860049TTP probe holder, already programmed for use with a M2 probestylus fitted with a ruby ball tip, L 20 mm, 3 mm dia.Straight reference probe, steel ball tip, L 50 mm, 15 mm dia.Straight probe, ruby ball tip, L 50 mm, 6 mm dia.Straight probe, ruby ball tip, L 50 mm, 3 mm dia.Straight probe, ruby ball tip, L 50 mm, 2 mm dia.TKJ tightening keyProbe kitTESASTAR-rp touch-trigger probeTESASTAR-p touch trigger probe MFMagnet set (3 items)WiFi option 80%,non-condensing Travelcase(L x D x H) :1000 x 850 x 600 mmInspectionreportQ-9

C O O R D I N AT E M E A S U R I N G M A C H I N E SAll probe heads and touch trigger probes from the TESASTAR range,compatible with the TESA-VISIO vision machines, TESA MICRO-HITE CMMsand TESA MULTI-GAGE 6-axis gauge are shown on the pages that follow.For a further information on the full range, including every motorised probehead and the automatic probe changer for CNC measuring machines, see inthe catalogue containing all HEXAGON Metrology Sensors or visit ourwebsite at www.tesastar.com.EN ISO 10360-1ManualM3TESASTAR Probe HeadIdeally suited for use on small-sized coordinate measuring machines –Its excellent price/performance relationship is a contributing factor for thiscompact and cost-effective probe head with adjustable trigger force.Key Features High-precision probe head with adjustable triggering force. Tilting in one coordinate direction.Storagetemperaturerange:-30 C to 60 C.Operatingtemperaturerange:10 C to 40 C (relativehumidity 80%).5 directions: X, Y, ZFreestylustravel:X/Y 20 , Z 6 mm03939020ShippingboxInspectionreport witha declarationof conformityTESASTAR-i and TESASTAR-i M8Probe Heads03939030 Each model emanates from the latest TESASTAR concept based on a probehead coupled with a touch trigger probe. Their indexation by increment of 15 in two coordinate axes makes it possible for the stylus to be redirected ina number of positions as high as 168. Touch triggering is generated by thebuilt-in sensor with a repeatability guaranteeing highly accurate measurements. The operator is constantly informed about the angular probe position.Also with single-handed release.TESASTAR-i M8 can be fitted with any type of accessories featuring a M8coupling thread, especially:– every TESASTAR-mp for quick swapping of the probe modules;– the TESASTAR-rp for measuring applications requiring the useof long styli up to 100 mm;– the probe extension with a length 50 mm.TESASTAR-i168indexingpositionsIndexation inincrement of15 clearly visibleProbeorientation:A 0 up to 90 B 180 Each axiscan be lockedby meansof 2 push-buttonswww.tesastar.comMain Features03939031 High-precision, indexable probe head.Touch probe with adjustable triggering force.Excellent positional repeatability. No need for in-between requalification.Indexing capability through to 168 positions by increment of 15 .Clearly visible indexation.TESASTAR, TESASTAR-i, TESASTAR-m Probe Heads03939020 TESASTAR03939030 TESASTAR-i03939031 TESASTAR-i M8Q-10Unidirectional 0,75 0,35–µm– 1,5 1,50,1 0,3 N0,1 0,3 N–M3M3M8–15 15 Positions–168168Positioningmanualmanualmanual

C O O R D I N AT E M E A S U R I N G M A C H I N E STESASTAR-p Touch Trigger ProbesFor Probe Heads TESASTAR-pM2 threadTESASTAR-rpM3 threadTESASTAR-p13,2 mmTESASTAR-rp25 mmTESASTAR-pL 26,3 mmTESASTAR-rpL 41 mmConsist of a small-size module with integrated probe and touch forcetriggered in 5 directions – M8 thread for coupling any existing probe head,whether manually operated or motor driven – Four models available witha trigger force varying from 0,05 up to 0,10 N.5 directions X, Y, ZTESASTAR-p9,5 gTESASTAR-rp43 g600 µA(external supply)Freestylustravel:X/Y 14 , Z 4 mm(TESASTAR-p)X/Y 22 , Z 5,5 mm(TESASTAR-rp)IP5010 C to 40 C-10 C to 70 CShippingboxInspectionreport witha declarationof TESASTAR-p LF – Low ForceTESASTAR-p SF – Standard ForceTESASTAR-p MF – Medium ForceTESASTAR-p EF – Extended ForceProbe kit 4 items0,055 N, L 10 mm0,08 N, L 10 mm0,10 N, L 25 mm0,10 N, L 50 mmRedYellowGreenBlue0,35 µm0,35 µm0,5 µm0,65 µmStyli not included in the delivery scopeProbe ExtensionProbe extension with a M8 threadwww.tesastar.com03969065TESASTAR M850 mm25 gALUTESASTAR-rp Robust ProbeFor Probe HeadsTESASTAR-rp is a complete, robust an precise touch trigger probe, whichcan be used on any manual or motorised CMM as well as in any manufacturing environment, even the most hostile. Adjustable triggering force for optimum efficiency according to chosen configuration for the stylus. This forcealso allows for the use of styli whose weight and length are above normal.03939350TESASTAR-rpUnidirectionalµm 0,350,1 0,3 NStyli lengthmm 100Q-11

C O O R D I N AT E M E A S U R I N G M A C H I N E STESASTAR-mp Magnetic ProbesFor Probe Heads These touch trigger probes include two main parts, i.e. the stylus and theprobe body. The isostatic and magnetic system coupling both parts providesa positioning repeatability that let the probe be changed either manually orautomatically, without the need for requalification for the stylus.Four models of the same size, but with a varying triggering force for optimumadaptation to the widest number of metrology applications are available.TESASTAR-mp can be directed in 5 directions ( X, Y, Z), no matter whatthe used model is.M8 (probe body)or M2 (stylus)coupling threads15 mm37,1 mmin length5 directions X, Y, Z13,6 g (probe body)11 g (stylus)600 µA(external supply)Stylustilting throughX/Y 14 ,Z 4 mmTriggeringforce:10NIP3010 C to 40 C-30 C to 60 -12TESASTAR-mp LF – Low Force0,055 N, L 10 mmRedTESASTAR-mp SF – Standard Force0,08 N, L 10 mmYellowTESASTAR-mp MF – Medium Force0,10 N, L 25 mmGreenTESASTAR-mp EF – Extended Force0,10 N, L 50 mmBlueTESASTAR-mp probe bodyKit of 4 touch trigger probes (LF, SF, MF, EF) plus 1 TESASTAR-mp probe body0,35 µm0,35 µm0,5 µm0,65 µmShippingpackagingInspectionreport witha declarationof conformitywww.tesastar.com

C O O R D I N AT E M E A S U R I N G M A C H I N E SProbe 1503939216039392170393921803939219Probe kit including 2 items (SF, SF) 1 TESASTAR-mp probe bodyProbe kit including 2 items (SF, MF) 1 TESASTAR-mp probe bodyProbe kit including 2 items (SF, EF) 1 TESASTAR-mp probe bodyProbe kit including 2 items (MF, MF) 1 TESASTAR-mp probe bodyProbe kit including 2 items (EF, MF) 1 TESASTAR-mp probe bodyProbe kit including 2 items (EF, EF) 1 TESASTAR-mp probe bodyLF-type probe 1 TESASTAR-mp probe bodySF-type probe 1 TESASTAR-mp probe bodyMF-type probe 1 TESASTAR-mp probe bodyEF-type probe 1 TESASTAR-mp probe body15 mm37,1 mm5 mmM813,5 mm10 mm / 0.39 in30 mm / 1.18 in50 mm / 1.96 in60 mm / 2.36 inLFSFMFEFQ-13

C O O R D I N AT E M E A S U R I N G M A C H I N E SProbe styli for probe heads Relevantdrawing AQ-14mmØwww.tesastar.comLBgProbe shaft1 M2 coupling thread, L 10 mm03969201 Stylus with ruby ball tip, 1 mm dia. 103969202 Stylus with ruby ball tip, 2 mm dia. 103969203 Stylus with ruby ball tip, 3 mm dia. 103969204 Stylus with ruby ball tip, 4 mm dia. 103969205 Stylus with ruby ball tip, 5 mm dia. 103969206 Stylus with ruby ball tip, 6 mm dia. 103969208 Stylus with ruby ball tip, 8 mm dia. 103969225 Stylus with ruby ball tip, 2,5 mm dia. 103969268 Stylus with ruby ball tip, 0,3 mm dia. 103969267 Stylus with ruby ball tip, 0,7 mm dia. 103969220 Stylus with ruby ball tip, 0,5 mm dia. ainl.steelCarbideCarbideCarbide1 M2 coupling thread, L 20 mm03969212 Stylus with ruby ball tip, 2 mm dia. 103969213 Stylus with ruby ball tip, 3 mm dia. 103969214 Stylus with ruby ball tip, 4 mm dia. 103969226 Stylus with ruby ball tip, 2,5 mm dia. 103969272 Stylus with ruby ball tip, 1,5 mm dia. 103969271 Stylus with ruby ball tip, 1 mm dia. 103969269 Stylus with ruby ball tip, 0,5 mm dia. 103969221 Stylus with ruby ball tip, 1 mm dia.

EN ISO 10360-2 CMM with moving bridge. Measuring systems along with air bearing guiding in the three axes. Measuring volume (X/Y/Z): 440 x 490 x 390 mm TESA-REFLEX Recorder : 0,001 mm or 0.00001 in Manual probing movements. Manual or motorised execu-tion of a part programme. Light alloy machine base; granite measuring table. Opto-electronic .

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