Rail Equipment Catalogue - Pandrol

1R A I L E Q U I P M E N T C ATA L O G U EWelding EquipmentRail Pullers & TampersBridge Jack /Spreader Stool02850-KITPandrol's Bridge Spreader Stool is a complete systemwith no additional pieces or chains required. Quickand secure connection around pylons ensuresstreamlined setup at the work site. Designed for usealong with the Pandrol Bridge Spreader, the systemcan quickly and safely be installed wherever thebridge repairs are required.ACCESSORI ESS P E C I F I C AT I O N STechnical dataDimensions141/2” (36.8 cm)12” (30.5 cm)14” (35.6 cm)Technical dataStoolPinChain assemblyWeight48 lbs. (22 kg)12 lbs (5 kg)32 lbs (15 kg)02575Stand Up Handle–Sockets Available Specify RequirementsSpecial chain length available upon request.Rail Pullers & TampersLightweight Two-StageSpike Puller01100RMThe 01100RM Spike Puller uses a new design thatis 25% lighter than older models, weighing only 39pounds. Despite the lighter weight, it generates thesame pulling force of 13,000 pounds.S P E C I F I C AT I O N SF E AT U R E S Two-speed design to ensure smooth motionTechnical dataDimensions30” (76.2 cm)Flow5 gpm (19 lpm) or 10 gpm (38 lpm)Pressure2,000 PSI (140 bar)Weight39 lbs (17.7 kg)ACCESSORI ESpandrol.com0114513” (33 cm)4” (10.1 cm) Safety trigger to prevent accidental activation Design allows spike to be grabbed fromeither side All moving parts fully enclosed for safety Quick change jawsHair Pin Puller KitFor more information visit the website www.pandrol.com1617

1R A I L E Q U I P M E N T C ATA L O G U ERail Pullers & TampersRail Pullers & TampersRail PullerSpring Clip Applicator03100C01200The 03100C is a hydraulic actuated 120 ton rail puller.Operators will appreciate the single unit constructionallowing quick set up time. The operator station houses anintegrated intensifier and control valve manifold. Clampingblocks are captured and this self-aligning design ispreloaded hydraulically for a safe and efficient pull.The 01200 Spring Anchor Applicator is a lightweight andlabour saving tool for the maintenance-of-way crew.It is a safe and quick tool for installing spring anchor clips.The tool utilises a pivoting foot design with seven tons offorce available to install the toughest clips. Operators willappreciate the clear view during installation.F E AT U R E SS P E C I F I C AT I O N SACCESSORI ES01225Technical dataFully ExtendedPulling Cylinder StrokeWidthHeightTechnical dataDimensions105” (266.7 cm)10” (25.4 cm)34” (86.4 cm)17” (43.2 cm)Width15” (38.1 cm)Flow5 gpm (19 lpm) or 10 gpm (38 lpm)Height43” (114.3 cm)Pressure2,000 PSI (140 bar)Flow5 gpm (19 lpm) OR 10 gpm (38 lpm)Pulling Cylinder PressureRated 5,500 PSI (385 bar)Pressure2,000 PSI (140 bar)Clamp Cylinder Pressure2,000 PSI (140 bar)Weight48 lbs (21.7 kg)Weight1,350 lbs (612.3 kg)Rail Pullers & TampersHead Worn Rail KitRail Pullers & TampersTamperSpike Driver0830008200The 08300 Spike Driver is equipped with torsiondampened handles which reduce the vibrationlevel to a minimum. An excellent heavy duty tooldesigned to drive spikes and hairpins into thetoughest sleepers in seconds.The 08200 Hydraulic Tamper is equipped withtorsion dampened handles which reduce thevibration level to a minimum. An excellentmulti-purpose tool that can tamp, cut asphalt,and break concrete.S P E C I F I C AT I O N SS P E C I F I C AT I O N STechnical dataACCESSORI ESTechnical dataDimensions33” (83.8 cm)Dimensions18” (45.7 cm)Flow5 gpm (19 lpm) or 10 gpm (38 lpm)Flow5 gpm (19 lpm)Pressure2,000 PSI (140 bar)Pressure2,000 PSI (140 bar)Weight65 lbs (29.5 kg)RPM4,000Weight62 lbs (28.1 kg) (with bit)pandrol.comWelding Equipment18” (45.7 cm)6” (15.2 cm)5” (12.7 cm)30” (76.2 cm)01362Tamper Bit01365Spiker Bit01370Asphalt Cutter Bit01375Concrete BreakerFor more information visit the website www.pandrol.com1819

1R A I L E Q U I P M E N T C ATA L O G U EWelding EquipmentIgnitionStartwel Ignition SystemThe Startwel Ignition System allows the welder toeasily ignite the weld charge to initiate the pourprocess for the Pandrol Aluminothermic WeldSystem, replacing the traditional “sparkler”igniter design.Startwel is engineered to fit precisely into theround opening in the lid of the Pandrol CJ OneShot Crucible. Once the crucible is prepped andready to pour, the Startwel Ignition Systemcan be placed in the lid and deployed safelyby removing the metal clip grounding theprongs. The Startwel Ignition Systemstarter is comprised of the same chargematerial used in the bottom thimble ofthe Pandrol CJ One Shot Crucibleand is activated by touching theprongs on the starter handle withthe charge.F E AT U R E SS TA R T W E L I G N I T I O NK I T: 8 2 6 3 2 5 0 8 BNon-hazardous classificationfor transport826325061 Startwel Suitcase826325091 Starter HandleEven disbursement of activated charge826325041 14.4V batteryIgnites over 100 starters on onebattery charge826325051 Battery Charger826325021 Box of 10 Starterspandrol.comFor more information visit the website www.pandrol.com2021

5R A I L E Q U I P M E N T C ATA L O G U EHy-Rail EquipmentHy-Rail EquipmentHy-Rail 10-16TRail Road ConversionManufactured specifically for wheeledexcavators weighing 10 to 16 tonnes, thisHy-Rail system offers stability and flexibilitywhen working on rail tracks. All movementis controlled from the driver’s cabin, andthe hydraulics work without the need foradditional swivel implements.The machine has two modes of operation: liftedup with the rubber wheels in contact with therail wheels, or lowered down onto the rail withthe rubber wheels running on the rail withthe rail wheels used as guide wheels.F E AT U R E S he front and rear Hy-Rail adaptersTare devices intended for mounting onwheeled excavators ropulsion and braking is done withPthe mounted Hy-Rail adapter intransport mode Propulsion and braking in work mode isachieved with the machine’s wheels incontact with the head of the rail The adapter is operated up and downwith the machine hydraulics Thefront and rear wheel axle kits arebolted to the undercarriage of themachineAdditional informationWeight1,800 kgGauge, standard1,435 mmWheel450 mm Thewheel axles are operated up anddown from the cab using the originalmachine hydraulics Parking and emergency brakes arefitted onto one axle Rail guards are fitted on all four wheelsto clear the rail from obstaclesA D VA N T A G E S Designed for stability and flexibilitywhen working on rail he equipment is designed to facilitateTsafe and effective work on the railway Rail wheels are designed in accordancewith UIC he kit has one rigid and one pivotingTwheel axle to ensure that all wheelsremain in contact with the rail at alltimes he two modes of operation providesTflexibility and ensures that themachine can work on all track lines he rail axle can be fitted with anToptional tool carrier attachment whichenables the machine to carry a bucketor forks.ACCESSORI ESSafety kit - for height and swing limitationRates Capacity Indicator (RCI) KitTowing Kit / Towing barpandrol.comFor more information visit the website www.pandrol.com5455

66Carrier-mountedAttachments & TrailersCarrier-mounted AttachmentsAuto Master forSB40 and SB60Clip new sleepers onto the rail with just one pressof a button. Minimise the number of peopleneeded for clipping during re-sleeper operationsby using the Rosenqvist Auto Master.Developed as an accessory for the Sleeper ReplacerSB40 and SB60, the Auto Master enables PandrolFastclips or Pandrol FE to be fitted automatically,ensuring a higher degree of site safety byreducing the amount of staff on track.This self centering machine can handle thenormal varieties of rails and sleepers and issupplied with CE certification as standard.S P E C I F I C AT I O N SCarrier-mountedAttachments& TrailersWe design, manufacture and markethigh productivity machinery, equipmentand working processes for efficientconstruction and maintenance of railways.F E AT U R E STechnical dataWeight for SB60420 kg / unitWeight for SB40222 kg / unitLength530 mmWidth2,530 mmHeight510 mm* MaxSmall railprintheight213 mmTrack gauge standard1,435 mmMin opening on tool (installation)330 - 445 mmEnergyHydraulicFlow recommended20-50 litre/minInstallation force at190 bar : 40 kNRecommended oil pressure180 bar utomatic clip installation controlledAby the machine operator he working capacity with theTAutomaster is approx. 20-30 sleepersper hour Removes 6-8 people on the ground andis therefore an enormous advantagewhen looking at personnel safety. utomaster can be adjusted toAaccommodate a wide range ofdifferent clip assemblies Requires no extra hydraulics from thecarrier machineWe developed new methods and designinnovative equipment to safely speed upand increase productivity on the railways.pandrol.comFor more information visit the website www.pandrol.com5657

6R A I L E Q U I P M E N T C ATA L O G U ECarrier-mounted AttachmentsCarrier-mounted AttachmentsSleeper Replacer SB40Sleeper Layer SL400Achieve fast and accurate sleeper handling with the SL400,an easily adjustable tool designed to fit most kinds of sleepers.The system can handle four sleepers simultaneously.This light weight version of the reliable SB60,provides the same cost effective and safe workingsolution. It is intended for smaller carrier machinesin the range 8-12 ton which are equipped with apermanently fitted tilt rotator.The SL400 has a telescopic frame that makes the unitcompact and safe to operate and, thanks to a unique patentedlinkage system, the centre of gravity will not change duringspreading. Spacing between sleepers can be set from 300 –750 mm. The SL400 works in a hydraulic sequence and noelectricity is required on the carrier machine.Same as the SB60, the SB40 is compatible withmost types of sleepers and is available in varioustrack gauges to provide maximum flexibility.F E AT U R E SS P E C I F I C AT I O N SWeight416 kgHeight1,000 mmWidth1,635 mmBlade width2,578 mmClamp forceS P E C I F I C AT I O N SFits most types of sleepersTechnical dataAvailable for a range of track gauges educed manpower on track improvesRsafety single attachment digs out, removesAand replaces the sleeper to improveproductivity6,000 kg an be tilted and rotated to allowCmaximum flexibility when replacingsleepers edundant sleepers are removed fromRsite easily and efficiently to leave aclear and tidy work siteCarrier-mounted AttachmentsF E AT U R E SProduction rate 60 to 80 meters / hourTechnical dataWeight814 kg Telescopic frame structureWidth2,578 mm Grabs underneath the sleeperLength min - max1,000 - 2,500 mm Compact and easy to manoeuvre safelyHeight655 mm Prepared for use both rotator and rototiltMax distance between sleepers750 mm Easy adjusted to fit most type of sleepersCarrier-mounted AttachmentsSleeper Replacer SB60Sleeper Layer SL450The Sleeper Replacer SB60 is a sleeper replacementattachment designed to provide safe and efficientreplacement of sleepers. The SB60 has innovativetilt and rotate functions which allow sleepers to bechanged from both the middle and side of the track.This carrier-mounted attachment is designed for highoutput sleeper laying. Correct placement of sleepersis ensured by the SL450’s precision gauging hydraulicsystem that spreads the sleepers to the desiredspacing, which can be set at 300 – 750 mm.Designed for effective movement and recessing of thetrack ballast, this high performance sleeper replacersupports a versatile, high-output, cost effective andsafe working method for track maintenance.S P E C I F I C AT I O N SIts telescopic frame makes the Sleeper Layercompact and safe to operate. Thanks to its uniquelinkage system, the centre of gravity will not changeduring spreading.ACCESSORI ESS P E C I F I C AT I O N SF E AT U R E SProduction rate 60 to 80 meters / hourTechnical dataTechnical data1,050 kgWeight1,050 kg Prepared for rototiltHeight1,000 mmWidth2,905 mm Telescopic frame structureDepth1,300 mmLength min - max1,120 - 2,500 mm Grabs sleepers from the sideBlade width2,700 mmHeight762 mmClamp force6,000 kgMax distance between sleepers750 mmWeight* FlywheelSmall prin capacitypandrol.comCarrier-mountedAttachments & Trailers295 dNmAutomaster clipping Easy adjusted to fit most type of sleepers Suggested carrying machine tonnage 15 tonBucket attachmentFor more information visit the website www.pandrol.com5859

6R A I L E Q U I P M E N T C ATA L O G U ECarrier-mounted AttachmentsCarrier-mounted AttachmentsSleeper Layer SL550Sleeper Layer SL800Up to five adjacent sleepers can be laid simultaneously from anaccompanying supply. Lifted into position, their correct placementare ensured by a precision gauging hydraulic system that spreadsthe sleepers to the desired distance. A major benefit is that thesleepers do not move sideways when the grab is released and alsothat it is possible to pick up the sleepers straight from the ground.Technical dataNumber of sleepersMax 5 pcsWeight (without options)1,525 kgLength min - max1,750 - 3,520 mmCarrier-mountedAttachments & TrailersPlace up to 8 sleepers simultaneously with the SleeperLayer SL800. Offering maximum efficiency, the SL800 isour largest capacity sleeper layer and is compatible withmost sleeper types. Its precision gauging system ensuresan even spread of sleepers, laid correctly at the desiredintervals, whilst the SL800’s telescopic frame makes itcompact and safe to operate.The SL800 can be supplied with or without a tilt rotatingfunction, which reduces the risk of anything pointing overthe adjacent track whilst grabbing sleepers from a rail car.Height standard, tilt rotator, bracket 825, 1 375, 1 525 mmS P E C I F I C AT I O N SCarrier-mounted AttachmentsF E AT U R E S Easy adjusted to fit most type of sleepersTechnical dataSleeper Layer SL600Designed for high output sleeper laying : up to six adjacentsleepers can be laid simultaneously from an accompanying supply.Lifted into position, their correct placement is ensured by aprecision gauging system that spreads the sleepers to the desireddistance. Suggested tonnage of carrier machine is 23 ton plus.Performance120 to 150 meters / hour Quick change of gripping claws for various sleeper lengthsWeight (including bracket)2,410 kg Safety lifting is ensure by the control system functionLength min - max3,005 - 5,985 mmSuggested tonnage of carrier machine is 25 ton plusHeight with tilt rotator and bracket1,660 mmCarrier-mounted AttachmentsTechnical dataPerformance80 to 120 meters / hourWeight1,309 kgLength min - max2,000 - 4,475 mmHeight1,333 mmMax distance between sleepers762 mmCarrier-mounted AttachmentsSleeper Layer SL650Up to six adjacent sleepers can be laid simultaneously from anaccompanying supply. Lifted into position, their correct placementare ensured by a precision gauging hydraulic system that spreadsthe sleepers to the desired distance up to maximum 765 mm.Sleeper Layer SL850The SL850 is designed and manufactured for efficientpositioning of concrete sleepers. It utilises standardcouplings on heavy extractors and loaders.Up to eight adjacent sleepers can be laid simultaneouslyfrom an accompanying supply. Lifted into position, theircorrect placement are ensured by a precision gauginghydraulic system that spreads the sleepers to thedesired distance up to maximum 765 mm (30in). (Withfewer sleepers the distance can be extended further).S P E C I F I C AT I O N SF E AT U R E STechnical dataPossible to pick up sleepers straight from the groundPerformance80 to 120 meters / hourTechnical dataWeight (with tilt rotator and bracket)2,500 kgPerformance120 to 150 meters / hour Easy adjusted to fit most type of sleepersLength min - max2,000 - 4,475 mmNumber of sleepersMax 8 pcs Safe lifting is ensured by the control system functionWeight (including tilt rotator)2,800 kgLength min - max3,005 - 5,985 mm Suitable for slab track or when the track bed must notbe disturbedHeight standard, tilt rotator, bracket825, 1,375, 1,525 mmHeight standard, tilt rotator, bracket 825, 1,375, 1,525 mmMax distance between sleeperspandrol.com762 mmFor more information visit the website www.pandrol.com6061

6R A I L E Q U I P M E N T C ATA L O G U ECarrier-mounted AttachmentsTrailersRail Grip RG2500Rail Trailer RT3230Our Rail Grip RG2500 is specially designed to lift rail segmentsand pull them, thanks to the towing support welded to theside. Delivered with CE certification, the patented grip can beattached or removed from rails with a simple adjustment andis treated with linseed oil to improve lubrication.The Rail Trailer RT3230 is designed for transport of material andequipment between different work sites on railway. It is manufactured tobe towed by a railroad vehicle and is equipped with an accompanyingtow bar. The trailer can be fitted with load sides as an option.Carrier-mountedAttachments & TrailersTechnical dataTechnical dataWeight3,000 kgWeight5 kgLength5,500 mmWidth160 mmWidth2,560 mm270 mmLoading capacity17,000 kg2,500 kgGauge, standard1,435 mmHeightMax loadCarrier-mounted AttachmentsTrailersRail Grip RG3000Rail Trailer RT3235The Rail Grip RG3000 is designed for the North Americanmarket and complies to the AREMA requirements. It safelylifts rail segments and can also be used to pull rail thanksto the towing support welded to the sides. With its twosupports it holds the rail horizontal during the lift.The Rail Trailer RT3230 is designed for transport of materialand equipment between different work sites on railway. Itis manufactured to be towed by a railroad vehicle and isequipped with an accompanying tow bar.Technical dataWeight7.15 kgWidth160 mmHeight270 mmMax load3,000 kgTechnical dataWeight785 kgLength2,500 mmWidth1,800 mmLoading capacity3,500 kgGauge, standard1,435 mmCarrier-mounted AttachmentsTrailersRoller Grip RG4800Road Rail Trailer RRTThe Roller Grip RG4800 is great for handling rails. Thanks to itsclever design, the non-hydraulic rail thimble tool is easy to useand will minimise the risk of damaging the rail. For added peaceof mind, it is tested thoroughly and supplied with CE certificationThe trailer can easily be converted to tip right, left andbackwards and the tipping angle adjusted to comply withmaximum heights on particular work sites. The trailer hasbeen designed for easy connection to the carrier machineand it has its own remote control system that makes itpossible to manoeuvre all functions from the cab.Technical dataWeight28 kgWidth310 mmHeight335 mmMax load4,800 kgpandrol.comThe rail axles can be manoeuvred individually, have parking/emergency brakes and one axle can pivot to increasesafety. The hydraulic tow-bar can be adjusted up and downto make it easy to enter or exit the track.For more information visit the website www.pandrol.com6263

77Rail MaintenanceRail MaintenanceRail ClampThe Pandrol Rail Clamp is an innovative temporaryrail joint clamp used prior to welding and tosaf

Rail Equipment Catalogue. RAIL EQUIPMENT CATALOGUE. pandrol.com For more information visit the website www.pandrol.com. 2 3 Contents. Rail Pullers and Tampers 02800A . 02800-6 60 Ton Bridge Jack / Spreader 100 Ton Bridge Jack