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AC Power UnitsDC Power UnitsMotor Pump AssembliesGear Pumps

LIMITED WARRANTYPAGE INDEXFOR A PERIOD OF TIME STATED BELOW, SPX HYDRAULICTECHNOLOGIES will repair or replace, free of charge, anyproducts SPX Hydraulic Technologies has determined, uponinspection by SPX Hydraulic Technologies, to be faulty due todefective material and/or workmanship. SPX HydraulicTechnologies may, at its discretion, issue credit in lieu of repairor replacement.This warranty shall not apply to any loss or damage resultingfrom: (i) normal wear and tear; (ii) alteration, misuse, abuse orimproper installation, operation or maintenance by Buyer or athird party; (iii) accident, fire, floor or acts of God; or (iv) inaccurate or incomplete information or data supplied orapproved by the Buyer. Buyer shall defend and indemnify SPXHydraulic Technologies for any loss or damage of SPXHydraulic Technologies arising out of (i) through (iv) above andany breach by Buyer of its covenants and obligations underthe SPX Hydraulic Technologies Terms and Conditions ofPurchase.THIS WARRANTY IS LIMITED TO REPLACEMENT OR REPAIRAND IS IN LIEU OF AND EXCLUSIVE OF ALL OTHER REMEDIES. No claim by a Buyer, other than ademand for replacement or repair,shall be honored by SPX HydraulicTechnologies; and, SPX HydraulicTechnologies shall not be liablefor contingent liabilities arisingout of the improper function ofany product, nor shall SPXHydraulic Technologies be liable forany claims for labor or inconsequential damage or incidental damagesresulting from, arising out of or inconnection with the testing, use,operation, replacement or repairof any SPX HydraulicTechnologies product or part.SPX HYDRAULIC TECHNOLOGIES DOES NOT WARRANT THE PRODUCT FORMERCHANTABILITY OR FITNESS FOR ANY PARTICULARPURPOSE AND THERE IS NO WARRANTY, EXPRESSED ORIMPLIED, EXCEPT THAT THE PRODUCT SHALL BE OF THEKIND AND QUALITY DESCRIBED IN OUR SPECIFICATIONS.SPX Hydraulic Technologies has not authorized anyone tomake representation of warranty other than the warranty contained herein. Under no circumstances shall SPX HydraulicTechnologies be liable for any special or consequential damages whether based upon lost goodwill, lost resale profits,work stoppage, impairment of other goods or otherwise andwhether arising out of breach of warranty, breach of contract,negligence or otherwise, except only in the case of personalinjury where applicable law requires such liability.WARRANTY PERIODSTONE PRODUCTS, STANDARD AND OEM, a period oftwelve (12) months from the date of manufacture.STONE PRODUCTS, AUTO HOIST POWER UNITS, aperiod of twenty-four (24) months from date of manufacture.PRODUCTS NOT COVERED UNDER WARRANTY.An inspection fee may be applied to all returns determinedby SPX Hydraulic Technologies to be not under warranty.Charges for labor and applicable repair parts will be inaddition to the aforementioned inspection fee. Repairestimates will be communicated to the Buyer. SPX HydraulicTechnologies will allow a maximum of two weeks (10 workingdays) from the date of notification for the Buyer to adviseSPX Hydraulic Technologies whether to: 1) Return, 2) Repair or3) Scrap the product. If SPX Hydraulic Technologies does notreceive written notification within this two-week period, SPXHydraulic Technologies will, at its discretion, scrap the productin question.RETURNSReturns of product will be accepted only for the purpose setforth above and will not be accepted without a ReturnAuthorization (RA) Number. An RA number can be obtainedby calling Customer Service at 800-541-1418.WARNINGS People who work on and around hydraulic systems of anykind without formal training expose themselves, and others,to serious safety hazards. An accident with a hydraulicsystem can result in severe injury, death, or substantial property damage. Always wear eye protection and protectiveclothing when working on and aroundhydraulic systems. Some hydraulic power units containpumps that can generate pressuresin excess of 5000 PSI (345 Bar). Apressure relief valve is used to set38the pressure at the desired level.Tampering with, adjusting, modifying or removing the relief valve isextremely dangerous and is notrecommended. Hydraulic fluid poses a firehazard, and can cause skin 4irrita2tion or burning if not properlyhandled. Never exhaust hydraulic fluid underpressure to atmosphere. Hydraulic fluid can reach high temperatures under normaloperating conditions and can burn exposed skin.44 Fluid pressure (even as low as 100 PSI) can penetrate skinand cause death or serious injury. Hydraulic devices should be properly “Locked-Out” or“Tagged-Out” before being worked on, including therelease of any stored energy and mechanically locking the54device in place when appropriate. Remove any jewelry and/or objects that are electrical conductors before working on power units. Properly contain and dispose of fluids according to localcodes and regulations. SPX Hydraulic Technologies is not responsible for misuse or65misapplication of product.SPX HYDRAULIC TECHNOLOGIES QUALITY POLICYAt SPX Hydraulic Technologies we are committed to meetingor exceeding Customer defined expectations by continuouslyimproving the Quality of our Products, Processes, andServices.68SPX Hydraulic Technologies is an ISO 9001:2000 certifiedfacility.1www.stonehydraulics.com

Part No. DescriptionPage No.Part No. DescriptionApplicationsHose CrimperAuto HoistTyre ChangerTipping TrailerTail LiftMan Lift AC & DCScissor LiftDock LevelerTruck Mounted CraneTipper TruckRecreational VehicleMaterial HandlingAuxiliary Power UnitFilter Crusher/CompactorIntegral n18-21MotorsKM05-09KM05 08KM06 78KMD2 5KMD2KMD5KMP2KMP53.0" 12-24V DC Motor Performance233.0" 12V DC Motor Performance243.0" 12-24V DC Motor Performance25Motor Adaptor IEC Motors 80 Frame 80 C Face26Motor Adaptor IEC Motors 90 Frame 95 C Face27Motor Adaptor IEC Motors 100 Frame 100 C Face28Continuous Duty 1 PH 2 Pole AC Motors29Continuous Duty 3 PH 2 Pole AC Motors30Continuous Duty 3 PH 4 Pole AC Motors31Continuous Duty 1 PH 4 Pole AC Motors324.5" Field Wound DC Motors334.5" 12V DC Motors (Std. & Ext. Duty)Performance & Duty Cycle344.5" 24V DC Motor (Std. & Ext. Duty)Performance & Duty Cycle35Hi-Power 12V DC 50 in-lb Permanent Magnet Motor 36Hi-Power 24V DC 80 in-lb Permanent Magnet Motor 37PumpsKP08-80KU2-4Pump Kits AFC SeriesUnload AssemblyPage , Check, Solenoid Release Valve KitRelief, Check, Manual Release Valve Kit Direct ActingRelief, Check, Manual Release Valve Kit W/Micro-SwitchRelief & Check Valve KitRelief Valve KitRelief, Check Pneumatic Release Valve KitRelief, Check Manual Release Valve KitRelief, Check & Lever Release Valve KitPressure Compensated Flow R40-46KR50-56KR71KR72KR73K-140KHKV4.75"/120mm Diameter Round Steel5.0"/127mm Square Plastic6.7"/170mm Diameter Transition Style Steel6.7"/170mm Offset Plastic20 Litres Floor MountTank Neck-Ring Kit50 Litres Vertical Floor MountIndustrial Reservoir Cover KitPlumbing Kit Horizontally Mounted UnitsPlumbing Kit Vertically Mounted Units55565758596061626364ManifoldsKB10KB11Single Manifold Block For D03 CETOP Valve/BSPP PortsSingle Manifold Block For D03 CETOP Valve/SAE 4KS5TA-01-BControl Handset For Single-Acting UnitsControl Handset For Single-Acting Units For Smart StartControl Handset For Double-Acting UnitsControl Handset For Double-Acting Units For Smart StartControl Handset For Double-Acting UnitsControl Handset For Double-Acting Units For Smart StartIntermittent Duty Start SolenoidsSmart Start Solenoids Intermittent DutyPressure Alarm697071727374757677Conversion Formulas7839-4041EndheadsKN102Endhead Metric Footmounts BSPP .comGeneral Applications

This power unit incorporates a pilotoperated control valve to operatea single acting circuit. Momentarytoggle switch to start cylinderextension, upon release of toggleunit will automatically allowretraction of single-acting springreturn cylinder.Power Unit shown is a representation of a typical unit. Actual unit may vary.4This power unit is designed specifically foruse on 2 and 4 post auto hoists. This is forraise-hold-lower of the lift. A push-buttonstarts the motor to raise the lift. The unitfeatures a fixed relief valve, so the liftcannot be overloaded, but (depending onthe cylinder size) can be used on most3175 to 4082 kg capacity lifts. Cartridgevalves are used, allowing easy field serviceand interchangeability. Air motor drivenmodels also available.Power Unit shown is a representation of a typical unit. Actual unit may m5General Applications

This power unit is designed forsmaller, low-rise auto hoists and canbe mounted either horizontally orvertically, operating on AC power. Apush button on the motor starts theunit to raise the vehicle on the lift. Tolower, a manually operated cartridgestyle release valve is used for fingertip control of lowering speed.Power Unit shown is a representation of a typical unit. Actual unit may vary.6This power unit is designed for useon a tipping trailer applications.The unit provides for power lift,hold and gravity downoperation. Two models areavailable with or without a handpump. A two button cordedhand controller is optional.Power Unit shown is a representation of a typical unit. Actual unit may m7General Applications

The most common, rugged and reliablepiece of truck equipment is the tailgate. The original Stone unit, nowmanufactured by SPX Fluid Power, hasbeen used by manufacturers of thisequipment since the industry began.Our 12V and 24V DC power packscome in manual or solenoid-operatedversions for basic power up/gravitydown tail gates. Power packs alsoavailable for cantilever and tuck-awaydesigns of tail gates. Two button handcontrol is available for many DClift/hold/lower applications. Steel orpoly tanks available for custom design.Power Unit shown is a representation of a typical unit. Actual unit may vary.8These power units are designed for useon elevated work platforms using araise-hold and gravity lower circuit. Thefollowing additional features include: Normally open valve to protectoperators from run-on in case ofmotor contactor failures Manual override to allow theplatform to be lowered in case ofpower failure AC ONLY: Electronic load delay forreliable operation in degradedvoltage areasPower Unit shown is a representation of a typical unit. Actual unit may m9General Applications

The power raise/gravity loweringcircuit is ideal for Scissor Liftapplications. While thecircuit below will cover awide range of scissor lifts, otherpump, motor and tank capacitiesare available to suit various sizes.This hydraulic circuit has beenspecifically designed for Dock Levelerswith a hydraulic lip. After powering theplatform to its full height a sequencevalve operates to redirect the oil flow toextend the lip. The valving ensures thelip remains extended until the pressureon the main lift ram has ceased.Power units vary from application toapplication. Submit applicationspecifications to your distributor and ourcustomer application engineering teamcan provide a specific quotation.Power Unit shown is a representation of a typical unit. Actual unit may vary.10Power Unit shown is a representation of a typical unit. Actual unit may m11General Applications

The DC power unit has been designedfor truck applications with power lift,hold and gravity lower via a solenoidor manual release valve. Various tanksizes can be supplied to suit hydrauliccylinder capacities.Power Unit shown is a representation of a typical unit. Actual unit may vary.12The power unit has been designed forDump Truck applications with powerlift, hold and gravity lowering via asolenoid or manual release valve.Various tank sizes can be suppliedto suit hydraulic cylinder capacities.An option to add a “tipper up”indication or warning pressureswitch is available.Power Unit shown is a representation of a typical unit. Actual unit may m13General Applications

This power unit design willoperate the leveling and slide outsystems for recreationalvehicles. The circuit allows forthe use of a hand pump foremergency purposes.Power Unit shown is a representation of a typical unit. Actual unit may vary.14These power units are designedprimarily for low-lift pallet trucks.The units have a three way circuitfor raise-hold-lower functions andare used with a single actingcylinder. Lowering speed iscontrolled over the entire loadrange by a built-in, pressurecompensated flow control. Thisunit is plumbed for verticalmounting (motor up) and isinterchangeable with othermanufacturer's power packs.Power Unit shown is a representation of a typical unit. Actual unit may m15General Applications

The power unit is intended to be usedwith remote directional control valvingand reservoir. This unit has an adjustablerelief valve and outlet check valve. Theyare designed for applications such as backup (auxiliary) hydraulic power for truckmounted or other mobile equipment,including emergency power steering foroff-highway vehicles, elevated platforms,aerial buckets and manlifts. It can also beused to power material handling functionsand other intermittent duty applications.Power Unit shown is a representation of a typical unit. Actual unit may vary.16This power unit incorporates ahigh-low pump for maximumoutput of oil for a fast extension ofthe cylinder, as well as a highpressure/low volume flow for thework portion of the cycle. Standarddesign is 1 phase operation. Airdriven, 3 phase designs alsoavailable. For use with single actingspring return cylinders only.Power Unit shown is a representation of a typical unit. Actual unit may m17General Applications

The Stone Pick-A-Pack product range is based on a system of modularconstruction which was pioneered by Stone Hydraulics when the company was founded in 1968. This concept and the components utilizedhave been continuously refined and improved through the years.Today, Stone applies the most advanced manufacturing technologiesand the highest quality materials and components available to providethis unique and extremely flexible product range.International Distributor Pick-A-Pack Product RangeThis section is designed to aid the user in selecting a combination ofpump, motor, reservoir, and valves which will precisely suit their needs.All of the components in the Pick-A-Pack product range are designed tobe interchangeable with mating components. All components aremodular in design and the "International" endhead is the key component of this interchangeable system. Any desired combination of drivemotor, pump, reservoir, and control valving can be either assembledinto or manifolded onto this endhead. This is available in three configurations, with either NPTF, SAE or G3/8 porting.How to Select Pump and DC Motor Combinations:The following section contains pump/motor curves for various combinations of pumps and motors used on Stone hydraulic power units. It isimportant to select the correct motor and pump for a given application so proper pressure, flow and electrical amp draws can beaccounted for appropriately in the design circuit. Proper selection alsoensures the motor does not overheat and become inoperable.There are motor curves for both S2 and S3 duty cycle categories. S2- Absolute Continuous On-time. Indicates how long a motor can berun continuously before it must be allowed to cool back to ambienttemperature. S3- Percentage On-time. Based on a 5 minute duty cycle, it indicatesthe duty cycle (percent on vs percent off) the motor can be run continuously without overheating the motor.18The following is an example of how to select a motor and pumpbased on specific application criteria:Assume the given application parameters require a flow rate of 5.5 LPMat 140 Bar, intermittent operation and 12 VDC supplied power.(If continuous operation is needed, a Hi-Power 12V motor needs to beselected). Referring to the 12 VDC pump/motor graphs show that aKP-2.5 pump (2.5 cc/rev) is required and will draw 260 amps with thiscombination. Since the application dictates that the motor needs to be run intermittently, the S3 graph indicates how long the motor can operate as apercentage of 5 minute (300 second) intervals without needing to coolback to ambient temperature. Referring to the S3 graph shows thatthe standard duty motor (KMD1 and KMD2) can operate with a 8%on-time, or for 24seconds on, 276 seconds off continuously. If anextended duty motor is selected (KMD3), it can operate with a 13%on-time, or for 39 seconds on, 261 seconds off continuously.Relief valves are extremely important in that they limit the amount ofpressure the power unit can generate. Stone AFC pumps can potentially generate in excess of 340 Bar. If the pressure is not limited bythe use of relief valves, the excess pressure could damage themechanical components used in the hydraulic circuit, resulting inpotential injury or death. Always ensure that the mechanical components selected in the application design can handle the working pressure needed. Once the working pressure is determined, select therelief valve that will allow full flow at the working pressure. Reliefvalves “crack” at about 80% of their pressure rating, opening to full“dump” to tank once the rated pressure is obtained (typically referredto as “full bypass pressure and flow”).The working pressure in the application should be 80% or less than therated relief valve pressure. For example, if the working pressure needed is 160 Bar, a relief valve rated at 200 Bar should be selected. (160divided by m19Pick-A-Pack

LDIRECTIONALCONTROLU m2121Pick-A-Pack

3.0" 12-24V DCMOTOR PERFORMANCEKit NumberDescriptionKM05-093.0" 12-24V DC Motor PerformancePage 23KM05 083.0" 12V DC Motor PerformancePage 24KM06 093.0" 12-24V DC Motor PerformancePage 25KM98-80Motor Adaptor IEC Motors 80 Frame 80 C FacePage 26KM98-90Motor Adaptor IEC Motors 90 Frame 95 C FacePage 27KM98-100Motor Adaptor IEC Motors 100 Frame 100 C FacePage 28KM44-48Continuous Duty 1PH 2 Pole AC MotorsPage 29KM54-58Continuous Duty 3 PH AC MotorsPage 30KM64-68Continuous Duty 3 PH 4 Pole AC MotorsPage 31KM74-78Continuous Duty 1 PH 4 Pole AC MotorsPage 32KMD2 54.5" Field Wound DC MotorsPage 33KMD24.5" 12V DC Motor (Std. & Ext. Duty) Performanc

Pumps KP08-80 Pump Kits AFC Series 39-40 KU2-4 Unload Assembly 41 Endheads KN10 Endhead Metric Footmounts BSPP Ports 43 Integral Valves KC01A-L Relief, Check, Solenoid Release Valve Kit 45 KC03 Relief, Check, Manual Release Valve Kit Direct Acting 46 KC05 Relief, Check, Manual Release Valve Kit W/Micro-Switch 47 KC07 Relief & Check Valve Kit 48

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