Jeep JL 2.5” Spacer Lift
1Jeep JL 2.5” Spacer Liftwww.teraflex.comKit #1365200 - Jeep JL Wrangler, 4DR 2.5" Spacer Lift Kit (Sport/Sahara Edition)Kit #1365300 - Jeep JL Wrangler, 2DR 2.5" Spacer Lift Kit (Sport/Sahara Edition)Kit #1365210 - Jeep JL Wrangler, 4DR 2.5" Spacer Lift Kit (Rubicon Edition)Kit #1365310 - Jeep JL Wrangler, 2DR 2.5" Spacer Lift Kit (Rubicon Edition)IMPORTANT NOTES:Prior to beginning this install, or any installation, read the instructions thoroughly to familiarize yourselfwith the required steps. Evaluate if you are experienced and capable to personally perform these modifications. A factory service manual should be used in conjunction with these installation instructions.This product will change the highway handling characteristics of your vehicle, exercise caution. After altering the suspension it is always advisable to have an alignment done by a competent 4 wheel drive shop orby an alignment shop that is experienced with lifted 4 wheel drive vehicles.Refer to the parts list to ensure that all necessary components and hardware has been included. If anyparts are missing please contact your local TeraFlex dealer for assistance.This kit is optimized to run 35” tires. If running 37” tires is desired Bumpstop Spacer Kit #1959300 can bepurchased. Refer to page 13 of this guide for more information on the number of Bumpstop Spacersneeded for your application.When tightening OEM control arm and track bar hardware refer to the torque specs given in theFactory Service Manual.TOOLS NEEDED: Factory Service ManualBasic Mechanics Tool Set Torque WrenchLocking Pliers (2 Pairs)MAINTENANCE INFORMATION:It is the buyer’s responsibility to have all suspension, drivetrain, steering, and other components checkedfor proper tightness and torque after the first 300 miles and every 3000 miles after that.Revision A999314
Item #DescriptionPart No.1Front Spring Spacer2Sport / 022-22-Rear Spring Spacer05-01-209-25022223Front Bumpstops12-01-109-20022224Rear Bumpstops12-01-209-20022225Rear Bumpstop Bracket12-02-209-00222226Rear BumpstopMounting Strap12-02-209-00122227Front BumpstopSpacers12-02-109-05044--8Rear BumpstopSpacers12-02-209-05022--9Front SwaybarLink 10.75"744500222210Rear SwaybarLink 11.5021-01-001-115222211M10 x 1.5 Fugi Nut23-07-03-001666612M10 x 1.5 x 120mmHex Cap Screw45-01-003-005222213M10 x 1.5 x 100mmFlat Socket Cap Screw45-04-003-001222214M10 x 1.5 x 50mmSocket Cap Screw45-03-003-001444415M10 x 1.5 x 25mmButton Socket Cap Screw45-05-003-003444416M10 Flat Washer45-10-003-001222217M10 Lock Washer45-12-002-001444418M10 Slotted Washer47-02-001-001222219Nut Wrench Tool6002711111222222222021M12 x 1.75 x 55mm Button45-05-003-001Socket Cap ScrewM12 x 1.75mm Black Fuji23-07-02-002Nut
3www.teraflex.comLIFT AND SUPPORT AT FRAMEREMOVE TIRES AND WHEELS2x12SUPPORT FRONT AXLE3Revision A999314
4www.teraflex.comREMOVE SWAY BAR LINK & REMOVE TRACK BAR AT AXLEREMOVE& DISCARDSTUD 6mmHEX KEYREMOVENUT 18mmREMOVEBOLT 18mmREMOVEBOLT 21mm4STUD 6mmHEX KEYREMOVENUT 18mmREMOVENUT 18mm5REMOVE& DISCARDREMOVEBOLT 18mmREMOVE AND DISCARD BRAKE LINE BRACKETS FROM LOWER CONTROL ARMSPRY OPEN2x6Revision AREMOVEBOLT 15mmREMOVE& DISCARD999314
5www.teraflex.comDISCONNECT ACTUATORS AND VENT HOSE AT THE FRONT AXLE7LOOSEN FRONT CONTROL ARM BOLTSNOTE: DO NOT REMOVE THE CONTROL ARM BOLTSLOOSENBOLT & NUT18mm2xLOOSENBOLT 21mmNUT 24mm8LOWER AXLE & REMOVE SPRINGSREMOVE SHOCKSREMOVEBOLT 18mm2x9Revision A2xREMOVEBOLT & NUT 18mm10NOTE: REMOVE ANYPLASTIC RETAINERSFROM WIRING ORHOSES AS NEEDED.999314
6www.teraflex.comINSTALL SPRING SPACER AND FACTORY SPRING ISOLATOR ONTO JOUNCE TUBES2x111REINSTALL THE SPRINGS WITH LOWER BUMPSTOP SPACER INSIDENOTE: IF INSTALLING FALCONJOUNCE BUMPERS REFER TOINSTRUCTION #999308 BEFOREINSTALLING SPRINGSTIP: ZIP TIEBUMPSTOP SPACERTO SPRING32x12INSTALL BUMPSTOP TOP SPACER ONTO SPRING MOUNTNOTE: REFER TO PAGE 14 FORBUMPSTOP SPACER GUIDETORQUE12 FT - LBS.6MM HEX KEY132x13Revision A1911999314
7www.teraflex.comSEAT SPRINGS INTO LOWERSPRING ISOLATORRAISE AXLE & INSTALL REPLACEMENT SHOCKSTORQUE56 FT - LBS.BOLT 18mmTORQUE56 FT - LBS.BOLT & NUT 18mm2x14INSTALL NEW SWAY BAR LINKS9TORQUE59 FT - LBS.BOLT 18mmRECONNECT ACTUATORS AND VENT HOSETO FRONT AXLETORQUE66 FT - LBS.NUT 18mmSTUD 6mmHEX KEYRECONNECT PLASTIC RETAINERS FROMWIRING OR HOSES AS NEEDED2xNOTE: DO NOT TIGHTEN THE CONTROL ARMBOLTS UNTIL THE JEEP IS ON THE GROUND1516NOTE: IF ONLY FRONT OF JEEP WAS LIFTED REINSTALL TIRES & WHEELS ANDLOWER JEEP BACK TO THE GROUND BEFORE LIFTING THE REARRevision A999314
8www.teraflex.comLIFT AND SUPPORT AT FRAMEREMOVE TIRES AND WHEELS1718SUPPORT REAR AXLE19Revision A999314
9www.teraflex.comREMOVE E-BRAKE CABLE BRACKET AND DISCARDREMOVEBOLT15mm20SET E-BRAKE AND CLAMP BOTH E-BRAKE EYELETS AGAINST BACKING PLATESWITH LOCKING PLIERS2x21RELEASE E-BRAKE AND DISCONNECT CABLES FROMBOTH EYELETS AND AXLE BRACKETS2x22NOTE: DO NOT REMOVE LOCKINGPLIERS FROM E-BRAKE EYELETRevision ASQUEEZE &PUSH THROUGH999314
10www.teraflex.comREROUTE E-BRAKE CABLES UNDERCROSS MEMBER AND FUEL LINES.RECONNECT E-BRAKE CABLES TO THEAXLE BRACKETS AND THEN THEE-BRAKE EYELETS.2x2423REMOVE CLAMPS FROME-BRAKE EYELETLOOSEN REAR CONTROL ARM BOLTSDO NOT REMOVE THE CONTROL ARM BOLTSLOOSENBOLT & NUT18mm2x25REMOVE SWAY BAR LINKSSTUD: 6mmHEX KEYREMOVENUT 18mmREMOVE& DISCARDREMOVEBOLT & NUT 18mmSTUD: 6mmHEX KEYREMOVENUT 18mmREMOVEBOLT & NUT 18mmREMOVE& DISCARD26 2xRevision A999314
11www.teraflex.comREMOVE BRAKE LINE BRACKETS FROM AXLEREMOVEBOLT 13mmREMOVEBOLT 13mm2x27REMOVE THE REAR SHOCKSREMOVE THE TRACK BAR FROM THE AXLEREMOVEBOLT 21mm282x29REMOVEBOLT 18mmREMOVEBOLT & NUT 18mmLOWER AXLE AND REMOVE THE SPRINGS2x30Revision ANOTE: REMOVE ANY PLASTICRETAINERS FROM WIRING ORHOSES AS NEEDED.999314
12www.teraflex.comINSTALL REAR SPRING SPACER AND FACTORY SPRING ISOLATOR1216TORQUE15 FT - LBS.BOLT 14mmNUT 17mm182x23111REINSTALL REAR SPRINGS2x32RAISE AXLE & INSTALL REPLACEMENT SHOCKSTORQUE56 FT - LBS.BOLT & NUT18mm2xSEAT SPRINGS INTO UPPERSPRING ISOLATOR33REINSTALL BRAKE LINE BRACKETSRECONNECT PLASTIC RETAINERS FROMWIRING OR HOSES AS NEEDEDREINSTALLBOLT 13mm2x34Revision ANOTE: DO NOTTIGHTEN THECONTROL ARMINSTALL NEW SWAY BAR LINKSTORQUE59 FT - LBS.BOLT 8mm 20NUT 19mm 212x10TORQUE66 FT - LBS.STUD 6mmHEX KEYNUT 18mm35999314
13www.teraflex.comINSTALL BUMPSTOP TOP SPACER ONTO AXLETORQUE25 FT - LBS. 15BOLT 6mm HEX5NOTE: REFER TO PAGE 14 FORBUMPSTOP SPACER GUIDE11NUT 14mm46172xTORQUE25 FT - LBS.BOLT 8mm HEX1436REINSTALL TIRES AND WHEELSAND LOWER JEEP TO GROUNDREINSTALL TRACK BARS ANDTORQUE TO THE FOLLOWING SPECSFRONT52 FT - LBS. 155 BOLT 21mm3738REAR75 FT - LBS. 60 BOLT 21mmTORQUE TO FACTORY SPECTORQUE CONTOL ARMS TO THE FOLLOWING SPECS74 FT - LBS. 65 21mm41 FT - LBS. 185 BOLT & NUT 18mm37 FT - LBS. 135 BOLT 18mm74 FT - LBS. 80 21mm2x3974 FT - LBS. 50 21mm103 FT - LBS. 145 BOLT 21mm NUT24mmRevision A999314BOLT & NUT18mm
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www.teraflex.com16PRODUCT INFORMATIONMAINTENANCE INFORMATION:It is the buyer’s responsibility to have all suspension, drivetrain, steering, and other components checked for proper tightness and torque after the first 100 milesand every 3000 miles after that.NOTICE TO INSTALLER:The enclosed “Warning to Driver” sticker must be installed in the vehicle in driver’s view. This sticker is to act as a constant safety reminder when operating thevehicle. It is your responsibility as the equipment installer to install the provided sticker and to forward the product instructions to the vehicle’s owner for review. If a“Warning to Driver” sticker or product installation guide were not included in the kit, FREE replacement stickers and instructions are available by request. It is theinstaller’s duty to ensure a safe and controllable vehicle after the modifications have been performed.WARNING:Neither the seller nor the manufacturer will be liable for any loss, damage, or injury directly or indirectly arising from the use of or inability to determine the use ofthese products. Before using, the user shall determine the suitability of the products for its intended use, and the user shall assume all responsibility and risk inconnection therewith.WARNING TO DRIVER:This vehicle has been modified to enhance off road performance and has unique handling characteristics. Use in harsh environments can cause extreme stresson the components. Vehicle should be inspected after being off road to make sure that all the components are in working order and safe to travel on the highway.All fasteners should be checked so that they are at the correct torque specifications as the vibration and stresses from off roading may cause critical fasteners towork loose. Extra care should be taken to inspect the critical components, steering, and brake systems. During each oil change components such as arms, tie rodends, etc should be greased and checked for excessive wear. Any worn components should be replaced. When returning to the pavement always set or restoretire air pressure to the factory recommendation and connect or engage any disabled sway bar mechanisms. Because of the higher center of gravity and largertires, this vehicle handles and reacts differently than many passenger cars, both on and off road. You must drive it safely! Extreme care should be taken to preventvehicle rollover or loss of control, which can result in serious injury or death. Avoid sudden sharp turns or abrupt maneuvers. Generally, braking performance andcapabilities are decreased when significantly larger/heavier tires are used, especially when used in combination with transfer case low-range reduction kits. Takethis into consideration while driving. Do not add, alter or fabricate any factory or aftermarket parts to increase vehicle height over the intended height of the TeraFlex product purchased. Mixing component brand is not recommended. TeraFlex Inc. will not be responsible for any altered product or any improper installation oruse of our products. We will be happy to answer any questions concerning the design, function, and correct use of our products. It is ultimately the buyer’s responsibility to have all bolts/nuts checked for tightness after the first 100 miles and then every 3000 miles. Wheel alignment, steering system, suspension and drive linesystems must be inspected by a qualified professional mechanic at least every 3000 miles.TERAFLEX PRODUCT WARRANTY:TeraFlex Inc. warrants TeraFlex Suspension products to the original retail purchaser to be free of defects in material and workmanship for as long as the originalpurchaser owns the vehicle on which products were originally installed.Failure to complete regular maintenance (grease every 3000 miles) on TeraFlex FlexArms will void this warranty. All other conditions of the standard TeraFlexproduct warranty apply.All TeraLow products are covered by the TeraFlex two (2) year warranty to be free of defects in material and workmanship for two years from date purchased.TeraFlex axles are covered by a 12-month warranty to be free of defects in materials and workmanship.This warranty does not cover or include product finish, improperly installed or applied products, improperly maintained products, products or components used forracing or competition or damage due to abuse or neglect, products that fail due to the use of larger tire and wheel combinations.All returns must be accompanied by an original invoice. It is the customer’s responsibility to remove the product from the vehicle. Shipping charges are the responsibility of the customer. TeraFlex Inc. will pay the return freight if the product meets the terms of warranty.This warranty is for the replacement or repair of defective TeraFlex products only and does not include freight charges, labor charges for removal of or installationof TeraFlex or related products or components, costs incurred due to down time of the vehicle, or lost profits due to vehicle down time.A returned goods authorization number (RGA#) must accompany any returned products. For more information please contact a TeraFlex customer service representative.COPYRIGHT Copyright 2014. All rights reserved, TeraFlex Inc. Reproduction of this catalog and/or any of its contents without written permission is strictly prohibited.TeraFlex is a registered trademark of TeraFlex Inc. All trade names and logos including but not limited to TeraFlex, FlexArms, RockGuard, Monster, andLCG are protected by law and duplication of trade names and/or logos are strictly prohibited.TeraFlex Inc. reserves the right to update, discontinue, redesign, modify finish, part number or component build parts if deemed necessary without written notice.TeraFlex Inc., and any associated dealers are not responsible for misprints or typographical errors that may have inadvertently been made within this instructionsheet.Jeep and the Jeep grill are registered trademarks of Fiat Chrysler Automobiles N.V., and have no affiliation with TeraFlex Inc.TERAFLEX, Inc.5680 West Dannon WayWest Jordan, Utah x.comRevision A999314
Refer to the parts list to ensure that all necessary components and hardware has been included. If any . Kit #1365200 - Jeep JL Wrangler, 4DR 2.5" Spacer Lift Kit (Sport/Sahara Edition) Kit #1365300 - Jeep JL Wrangler, 2DR 2.5" Spacer Lift Kit (Sport/Sahara Edition)
AVS AS PEEK Spacer 9 Implants Part Number Description 12 x 14 Footprint 48322040 AVS AS PEEK Spacer, 12x14mm, 4mm, 0 48322050 AVS AS PEEK Spacer, 12x14mm, 5mm, 0 48322060 AVS AS PEEK Spacer, 12x14mm, 6mm, 0 48322070 AVS AS PEEK Spacer, 12x14mm, 7mm, 0 48322080 AVS AS PEEK Spacer, 12x14mm, 8mm, 0 48322090 AVS AS PEEK Spacer, 12x14mm .
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