Optimizing Nutrient Removal Review & Case Studies

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Optimizing NutrientRemoval Review &Case StudiesWebinar for TennesseeWastewater OperatorsFebruary 17, 2021Grant Weaver, PE & wastewater ps.com1

Strategies for OptimizingNutrient RemovalWeek 1: Nitrogen RemovalWeek 2: Phosphorus RemovalToday: Nitrogen & Phosphorus Review &Case StudiesFeb 24: N&P Removal in Oxidation Ditch wwtpsMar 3: N&P Removal in SBRsMar 10: N&P Removal in Conventional Activated SludgeMar 17: Brainstorming N&P RemovalOpportunities for Tennessee WastewaterTreatment Plants2

Nutrient Removal Knowledge3

Step 1: Convert Ammonia (NH4) to Nitrate (NO3)Oxygen-rich Aerobic ProcessDon’t need BOD for bacteria to growBacteria are sensitive to pH and temperatureStep 2: Convert Nitrate (NO3) to Nitrogen Gas (N2)Oxygen-poor Anoxic ProcessDo need BOD for bacteria to growBacteria are hardy

Ammonia Removal st1 Step of N Removal

Ammonia RemovalAmmonia (NH4) is converted to Nitrate (NO3)Ammonia(NH4)

Ammonia RemovalOxygen (O2)Ammonia(NH4)

Ammonia RemovalOxygen (O2)Ammonia(NH4)AlkalinityH

Ammonia RemovalOxygen (O2)Ammonia(NH4)AlkalinityNitrite(NO2)H

Ammonia RemovalOxygen (O2)Ammonia(NH4)AlkalinityOxygen (O2)Nitrite(NO2)H

Ammonia RemovalOxygen (O2)Ammonia(NH4)AlkalinityOxygen (O2)Nitrite(NO2)H Nitrate(NO3)

Nitrification:Ammonia (NH4) is converted to Nitrate (NO3)Oxygen Rich HabitatMLSS* of 2500 mg/L (High Sludge Age / MCRT / low F:M)ORP* of 100 to 150 mV (High DO)Time* (high HRT 24 hr, 12 hr, 6 hr)Low BODConsumes OxygenAdds acid - Consumes 7 mg/L alkalinity per mg/L of NH4 NO3*Approximate, each facility is different.

NitrateRemoval - 2ndStep of Nremoval

Nitrate RemovalNitrate(NO3)

Nitrate RemovalBODNitrate(NO3)

Nitrate RemovalBODNitrate(NO3)Nitrogen Gas(N2)

Nitrate RemovalBODNitrate(NO3)OxygenNitrogen Gas(N2)

Nitrate RemovalBODNitrate(NO3)OxygenNitrogen Gas(N2)AlkalinityAdds DO (dissolved oxygen)Consumes BODGives back alkalinity beneficially raises pH

Denitrification:Nitrate (NO3) is converted to Nitrogen Gas (N2)Oxygen Poor HabitatORP* of -100 mV or less (DO less than 0.3 mg/L)Surplus BOD* (100-250 mg/L: 5-10 times as much as NO3)Retention Time* of 1-2 hoursGives back OxygenGives back Alkalinity (3.5 mg/L per mg/L of NO3 N2)*Approximate, each facility is different.

Nitrogen RemovalDO: Dissolved OxygenORP: Oxygen Reduction PotentialMLSS: Mixed Liquor Suspended SolidsStep 1: Nitrification(Ammonia Removal)Step 1: Denitrification(Nitrate Removal) 100 mV or more Less than -100 mV1 mg/L or more2500 mg/L or moreBOD: Biochemical Oxygen Demand6 or more hoursAlkalinity60 mg/L or moreHRT: Hydraulic Retention Timeless than 20 mg/LAlkalinity is lostNote: All numbers are approximations, “rules of thumb”Less than 0.2 mg/LSame1 or more hours100 mg/L or moreAlkalinity is gained

Grant Weaverg.weaver@cleanwaterops.com22

MLE Process(Modified Ludzack-Ettinger)

MLE (Modified Ludzack-Ettinger) rnal RecycleNH4Return SludgeNO3

MLE (Modified Ludzack-Ettinger) ProcessAnoxicZoneAerobicZoneInternal RecycleNH4Return SludgeSecondaryClarifierNO3

MLE (Modified Ludzack-Ettinger) ProcessAnoxicZoneAerobicZoneInternal RecycleNO3N2NH4Return SludgeSecondaryClarifier

Grant Weaverg.weaver@cleanwaterops.com27

Sequencing BatchReactorSBR

Sequencing Batch Reactor (SBR)Ammonia (NH4) Removal: NitrificationSBR #1NH4SBR #2NO3Air ONIdleSludge Storage

Sequencing Batch Reactor (SBR)Nitrate (NO3) Removal: DenitrificationSBR #1NO3SBR #2N2Air OFFIdleSludge Storage

Sequencing Batch Reactor (SBR)Settle, Decant & Waste SludgeSBR #1SBR #2Decant /WasteAir ONSludge StorageSBR Process Control:Establish cycle times that arelong enough to provideoptimal habitats.And, short enough to allowall of the flow to be nitrifiedand denitrified.

Grant Weaverg.weaver@cleanwaterops.com32

Oxidation Ditch

Oxidation SecondaryClarifier

Oxidation oneSecondaryClarifier

Oxidation neSecondaryClarifier

Grant Weaverg.weaver@cleanwaterops.com37

Biological Phosphorus RemovalStep 1: prepare “dinner”VFA (volatile fatty acids) production in anaerobic/fermentive conditionsStep 2: “eat”Bio-P bugs (PAOs, “phosphate accumulating organisms”) eat VFAs inanaerobic/fermentive conditions temporarily releasing more P into the waterStep 3: “breathe” and growBio-P bugs (PAOs) take in almost all of the soluble P in aerobicconditions as they grow and reproduce

Grant Weaverg.weaver@cleanwaterops.com40

Biological Phosphorus Removal:Mainstream Flow FermentationProcesses

Bio-P Removal: Mainstream Fermentation condaryClarifierVFAsGravityThickenerIn Anaerobic Tank Bacteria break down complex BOD into VFAs(volatile fatty acids).SludgeStorage

Bio-P Removal: Mainstream Fermentation condaryClarifierVFAsPO4GravityThickenerIn Anaerobic Tank Bacteria break down complex BOD into VFAs(volatile fatty acids).PAO bacteria (phosphate accumulating organisms)take in VFAs as energy source & temporarilyrelease PO4 (phosphate) into solution.SludgeStorage

Bio-P Removal: Mainstream Fermentation condaryClarifierPO4GravityThickenerIn Anaerobic Tank Bacteria break down complex BOD into VFAs(volatile fatty acids).PAO bacteria (phosphate accumulating organisms)take in VFAs as energy source & temporarilyrelease PO4 (phosphate) into solution.In Aeration Tank Energized PAO bacteria take PO4 out of solution.SludgeStorage

Bio-P Removal: Mainstream Fermentation condaryClarifierPO4GravityThickenerIn Anaerobic Tank Bacteria break down complex BOD into VFAs(volatile fatty acids).PAO bacteria (phosphate accumulating organisms)take in VFAs as energy source & temporarilyrelease PO4 (phosphate) into solution.In Aeration Tank Energized PAO bacteria take PO4 out of solution.SludgeStorage

Bio-P Removal: Mainstream Fermentation ProcessPrimaryClarifierGravityThickenerAnoxic -anoxic zone to Strengthen anaerobic conditions in anaerobic tankMinimize VFA use by denitrifying bacteria – the onesthat convert Nitrate (NO3) to Nitrogen Gas (N2) – by“feeding” influent to the denitrifiers.SludgeStorage

Bio-P Removal: Mainstream Fermentation ProcessPrimaryClarifierAnoxic sPO4GravityThickenerPre-anoxic zone to Strengthen anaerobic conditions in anaerobic tankMinimize VFA use by denitrifying bacteria – the onesthat convert Nitrate (NO3) to Nitrogen Gas (N2) – by“feeding” influent to the denitrifiers.SludgeStorage

Bio-P Removal: Mainstream Fermentation ProcessPrimaryClarifierAnoxic GravityThickenerPre-anoxic zone to Strengthen anaerobic conditions in anaerobic tankMinimize VFA use by denitrifying bacteria – the onesthat convert Nitrate (NO3) to Nitrogen Gas (N2) – by“feeding” influent to the denitrifiers.SludgeStorage

Bio-P Removal: Mainstream Fermentation ProcessPrimaryClarifierAnoxic GravityThickenerPre-anoxic zone to Strengthen anaerobic conditions in anaerobic tankMinimize VFA use by denitrifying bacteria – the onesthat convert Nitrate (NO3) to Nitrogen Gas (N2) – by“feeding” influent to the denitrifiers.SludgeStorage

Grant Weaverg.weaver@cleanwaterops.com50

Biological Phosphorus Removal:Combined Sidestream & MainstreamFermentation

Bio-P Removal: Sidestream Fermentation udgeStorage

Bio-P Removal: Sidestream Fermentation udgeStorage

Bio-P Removal: Sidestream Fermentation udgeStorage

Bio-P Removal: Sidestream Fermentation dgeStorage

Bio-P Removal: Sidestream Fermentation rogen Interference:Nitrate (NO3) will consume VFAsSludgeStorage

Bio-P Removal: Sidestream Fermentation ProcessPrimaryClarifierAnoxic ionTankSecondaryClarifierSludgeStorage

Grant Weaverg.weaver@cleanwaterops.com58

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Less than 3x ortho-P leaving Anaerobic rageIf Anaerobic Tank isn’t really anaerobic turn off mixer(s)

3x ortho-P leaving Anaerobic Tank but high effluent hickenerAerationTankSecondaryClarifier1. Poor removal in Aeration Tank 2.0 mg/L DO / 150 mV ORP6.8 pHIf seasonal, maybe too little BOD2. Rerelease most likely in clarifier(s)Profile ortho-P through the plantSludgeStorage

Optimizing Bio-P Removal:Mainstream or Sidestream FermentationAnaerobic Tank2 hour HRT (hydraulic retention time)*ORP of -200 mV*25 times as much BOD as influent ortho-P*Ortho-P release (3 times influent ortho-P)*Aeration TankDO of 2.0 mg/LORP of 150 mVpH of 7.0 *Ortho-P concentration of 0.05 mg/L**Approximate: Every Plant is Different

Grant Weaverg.weaver@cleanwaterops.com63

Getting creative Biological Phosphorus removalfrom plants not designed asEBPR (enhanced biologicalphosphorus removal) facilities64

Home Grown Sidestream geStorage

Home Grown Sidestream ankSecondaryClarifierSludgeStorage

Home Grown Sidestream ankSecondaryClarifierSludgeFermenterStorage

Home Grown Sidestream ankSecondaryClarifierFermenter

Grant Weaverg.weaver@cleanwaterops.com69

Number of Operators at your plant70

LafayetteNashville Dry CreekNorris71

Cookeville, TennesseePopulation: 33,50015 MGD design flow72

Cookeville73

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Cookeville - As Designed

Cookeville - As Now Operated

Cookeville - As Now Operated

Cookeville - As Now Operated

Grant Weaverg.weaver@cleanwaterops.com81

Norris, TennesseePopulation: 1,4500.2 MGD design flow82

Norris83

84

85

Norris86

Norris87

Grant Weaverg.weaver@cleanwaterops.com88

Nashville Dry CreekPopulation: 678,00024 MGD design flow

Nashville Dry Creek90

Nashville Dry Creek91

Nashville Dry Creek92

Nashville Dry Creek93

Grant Weaverg.weaver@cleanwaterops.com94

Harriman, TennesseePopulation: 6,2001.5 MGD design flow

Harriman, TennesseeActual Flow(MGD)1.2Effluent Nitrogen (mg/L)Effluent Phosphorus (mg/L)Historical Average After Optimization Historical Average After Optimization21.52.32.91.4

Harriman - As Designed97

Harriman - As Operated98

Harriman - As Operated99

Harriman - As Operated100

Harriman - As Operated101

Harriman - As Operated102

Grant Weaverg.weaver@cleanwaterops.com103

Athens, TennesseePopulation: 13,8506.0 MGD design flow104

Athens106

Grant Weaverg.weaver@cleanwaterops.com107

Pratt, KansasPopulation: 6,6001.0 MGD design flow109

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Grant Weaverg.weaver@cleanwaterops.com111

Wichita, KansasPopulation: 390,00054.4 MGD design flow112

Wichita Pilot StudyNitrogen RemovalCycle aeration on/off inAeration Basin 6Phosphorus RemovalSide stream fermenter usingabandoned centrate tanks113

Grant Weaverg.weaver@cleanwaterops.com114

MONTANA115

Conrad, MontanaPopulation: 2,5000.5 MGD design flow116

Conrad, Montana - Nitrogen Removal

Conrad, Montana - Phosphorus Removal

Conrad, Montana - Phosphorus Removal

Grant Weaverg.weaver@cleanwaterops.com122

Chinook, MontanaPopulation: 1,2500.5 MGD design flow123

Grant Weaverg.weaver@cleanwaterops.com126

Helena, MontanaPopulation: 31,5005.4 MGD design flow

Helena, Montana - Nitrogen Removal130

Helena, Montana - Phosphorus Removal131

Grant Weaverg.weaver@cleanwaterops.com132

Acknowledgements, Part 1TENNESSEE DEPARTMENT OF ENVIRONMENT & CONSERVATION (TDEC)Karina Bynum, Sherry Wang, George Garden, Jenny Dodd, Jason Benton, Eddie Bouzied, BryanCarter, David Duhl, Jordan Fey, Oakley Hall, Michael Murphy, Steve Owens, Rob Ramsey, SherwinSmith, Robert Tipton, Sandra Vance, John West, Ariel Wessel-Fuss ATHENSGreg Hayes, Russell Coleman & John SullivanCOOKEVILLERonnie Kelly, Tom Graham & John BufordHARRIMANRay FreemanNASHVILLEJohnnie MacDonald & David TuckerNORRISTony Wilkerson & Doug Snelson 133

Acknowledgements, continuedTENNESSEE, continued Brett Ward (UT-MTAS), Dewayne Culpepper (TAUD), Larry Gamblin (Bartlett), Danny Neely(Baileyton), David Harrison (Collierville), Nic Willis (Cowan), Darryl Green (Henderson), Jack Hauskins & RockyHudson (Lafayette) KANSAS Tom Stiles Rod Geisler Shelly Shores-Miller Nick Reams Ryan Eldredge Kyle Salmon MikeDisipio Dave Carr Clint Gregor Bruce Hurt Anthony Zell Jeff Shanline & Jay Angood (PRATT) JamieBelden & Becky Lewis (WICHITA)MONTANA Paul LaVigne Pete Boettcher Josh Viall Mike Abrahamson Drue Newfield Bill Bahr DaveFrickey Curt Konecky Del Phipps Aaron Losing Robert Seamons Grant Burroughs Gene Connell Terry Campbell Anna Miller Eric Miller & Cory Fox (CHINOOK) Keith Thaut (CONRAD) Mark Fitzwater &entire staff (HELENA)EPA Paul Shriner Tina Laidlaw Brendon Held Craig Hesterlee Tony Tripp and, many more!

Nutrient Removal Knowledge135

Nitrogen & Phosphorus Removal inOxidation DitchesWednesday, February 2410:00 - 11:45 AM Central Time Mar 3: N&P Removal in SBRsMar 10: N&P Removal in ConventionalActivated SludgeMar 17: Brainstorming N&P RemovalOpportunities for TennesseeWastewater Treatment Plants

Great Bend, KansasPopulation: 13,4003.6 MGD design flow137

Grant Weaverg.weaver@cleanwaterops.com138

Helena, MontanaPopulation: 31,5005.4 MGD design flow

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TENNESSEE145

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Optimizing Bio -P Removal: Mainstream or Sidestream Fermentation. Anaerobic Tank. 2 hour HRT (hydraulic retention time)* ORP of -200 mV* 25 times as much BOD as influent ortho-P* Ortho-P release (3 times influent ortho-P)* Aeration Tank. DO of 2.0 mg/L. ORP of 150 mV. pH of 7.0 * Ortho-P concentration of 0.05 mg/L* *Approximate: Every Plant is .

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