Electrocraft Wintriss SFI

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Electrocraft Wintriss SFIServoFeed Interface for:SmartPAC SmartPAC 2SmartPAC PRODiPro 1500ProCam 15001109200Rev. D May 2018Tech Support Hotline800-586-83248-5 EST Wintriss Controls Group, LLC100 Discovery WayUnit 110Acton MA 01720 USAPhone (800) 586-8324Fax (978) 263-2048PRINTED IN USADA46092www.wintriss.com

Changes for Revision D of theElectrocraft Wintriss SFI User Manual (1109200)Revision D of the Electrocraft Wintriss SFI User Manual covers all Electrocraft SFI softwareversions.The changes for Revision D include: Added installation and other information for using with SmartPAC PRO. Added wiring diagrams:Figure 7. SmartPAC to Dallas – Emerson Drive Wiring DiagramFigure 9. SmartPAC to Feedlease – Electrocraft SFI with Emerson Drive M702 WiringDiagramPROVIDE IMPORTANT INFODURING TROUBLESHOOTING WITH WINTRISS TECH SUPPORT!Whenever you need to contact Wintriss Tech. Support for technical assistance, be ready to providesome important information to help solve the problem. Please supply: product name (e.g.SmartPAC standard); installed options (e.g., SFI, etc.); and firmware version number (e.g., Vs.2.00). You can determine the last two items by going into “Installed Options” in Initialization mode.You can also determine firmware version number from the labeled chip on the firmware board (seeFigure 2-1, page 21, for location on original SmartPAC).

Thank you for purchasing a Wintriss Product. We appreciate your business and want to do whateverwe can to ensure your satisfaction. Wintriss products are built to stay on the job day after day, and arebacked by an ironclad guarantee, international standards approvals, and unbeatable support. Wheneveryou need assistance or service, we back all our products with excellent spare parts inventories, trainingprograms, and prompt repair service. We would like to share with you a list of service options–probablythe largest number of service options offered in the industry. Technical AssistanceWe offer a toll-free line for technical assistance. Call our Wintriss Technical Support Hotline at1-800-586-TECH (8324) should you have any questions about your equipment. Our technicalstaff is ready to assist you Monday through Friday, 8 a.m. to 5 p.m. EST. In many cases ourexperienced technical staff can resolve your inquiry right over the phone. Return AuthorizationPlease call our “800” number for a return authorization (RMA) number to return a product forrepair. Returned goods must arrive freight prepaid. In order to process your return quickly, weask that you provide us with the following pertinent information when you call: purchase ordernumber, shipping address, contact name and telephone number, and product type. The assignedRMA number should appear on all packages returned to Wintriss Controls Group to ensure promptservice.At the time of requesting an RMA, you will be quoted a flat-rate repair price for the product youare returning. We ask that you either fax us a PO for that amount or enclose the PO with thereturned item. This will enable us to ship the item back to you as soon as the repair has beencompleted. If the item cannot be repaired or there are additional charges, you will be contacted forapproval.Please be sure to carefully pack all returned items and ship to our Acton, MA location. Expedited Repair ProgramRush service providing 48 hour turnaround is available for most products upon request. AnExpedite Fee will be applied to our standard repair rate. Board Exchange ProgramIf your needs are urgent, you can take advantage of out Board Exchange (EX) program. Call our“800” number between 8 a.m. to 5 p.m. EST and we will send a replacement to you overnight. Afee does apply to this service. Contact Wintriss Technical Support at 800-586-8324 for details. Service CenterOur Service Center for product service is located at our headquarters in Acton, MA. If yourequipment requires repair, please contact us at 800-586-8324 to obtain a return authorizationnumber.Nationwide field service is also available. Contact the Wintriss Technical Support group at800-586-8324. Product TrainingWe also offer both product training and maintenance/troubleshooting courses at our Acton, MAand Chicago-area facilities. On-site training is available from the factory or through your localWintriss representative. Restocking ChargeReturned goods are subject to a 20% restocking charge if returned for credit. The minimum chargeis 50, not to exceed 250 per item.Whatever the product, we are committed to satisfying you with innovative engineering, qualityconstruction, reliable performance, and ongoing, helpful support. Call us whenever you need assistance.

Table of ContentsChapter 1 Introduction . 13Wintriss ServoFeed Interfaces . 13Electrocraft ServoFeed Interface. 14Electrocraft SFI Operation . 15Electrocraft SFI Features . 15SmartPAC PRO, SmartPAC 2 and Original SmartPAC . 15Chapter 2 Electrocraft SFI Installation . 19Installing Electrocraft SFI in SmartPAC . 19Installing Electrocraft SFI Firmware in SmartPAC . 20Wiring the Electrocraft Feed Controller to SmartPAC . 23Installing Electrocraft SFI in a 1500 Series Control . 26Installing Electrocraft SFI Firmware in a 1500 Series Control . 27Wiring the Electrocraft Feed Controller to a 1500 Series Control . 31Chapter 3 Electrocraft SFI Initialization Mode . 34Initializing Electrocraft SFI in SmartPAC . 34Initialization Menu. 34Initializing Feed Control Parameters . 35Locking Adjust Feed . 38Viewing Communications . 40Initializing Electrocraft SFI in a 1500 Series Control . 42Initialization Menu. 42Initializing Feed Control Parameters . 43Locking Adjust Feed . 45Auto Advance and Slow RPM in DiPro 1500 . 47Chapter 4 Electrocraft SFI Program Mode . 50Using Electrocraft SFI Program Mode in SmartPAC . 50About Tool Number . 50Program Menu . 51Feed Settings . 52Feed Advisor . 53Loading by Tool Number . 55Using Electrocraft SFI Program Mode in a 1500 Series Control . 56About Tool Number . 56Program Menu . 56Electrocraft Wintriss SFI User ManualTable of Contents1109200Page 7

1109200Electrocraft Wintriss SFI User ManualFeed Settings . 57Feed Advisor . 58Loading by Tool Number . 61Chapter 5 Electrocraft SFI Run Mode . 62Using Electrocraft SFI Run Mode in SmartPAC . 62About Tool Numbers . 62Run Menu . 63Using Electrocraft SFI Run Mode in a 1500 Series Control . 64About Tool Numbers . 64Run Menu . 64Chapter 6 Electrocraft SFI Troubleshooting . 66Troubleshooting in SmartPAC . 66Troubleshooting in a 1500 Series Control . 67Index . 68Wiring Diagrams at End of ManualFigure 1. SmartPAC to Electro-craft I/Q Wiring DiagramFigure 2. SmartPAC to Electro-craft Exor/BRU Wiring DiagramFigure 3. SmartPAC to Electro-craft BRU Servo Feed Wiring DiagramFigure 4. 1500 Family Electro-craft IQ SFI Wiring DiagramFigure 5. 1500 Family Electro-craft BRU with Exor Terminal Wiring DiagramFigure 6. 1500 Family Electro-craft BRU Servo Feed SFI Wiring DiagramFigure 7. SmartPAC to Dallas – Emerson Drive Wiring DiagramFigure 8. SmartPAC Loopback Wiring ConnectionsFigure 9. SmartPAC to Feedlease – Electrocraft SFI with Emerson Drive M702 WiringDiagramList of FiguresFigure 1-1. Panel Displays, SmartPAC 2 and Original SmartPAC . 17Figure 1-2. Panel Display, SmartPAC PRO . 17Figure 2-1. SmartPAC Processor Board: Location of Important Components . 21Figure 2-1A. SmartPAC 2 Processor Board: Location of Important Components . 22Figure 2-1B. SmartPAC PRO Processor Board: Location of Terminal Blocks. 23Figure 2-2. Attaching Wires to a Phoenix Connector (6-Pin Connector Shown) . 26Figure 2-3. ProCam 1500 Processor Board: Location of Important Components . 28Figure 2-4. DiPro 1500 Processor Board: Location of Important Components. 29Figure 3-1. SmartPAC Main Initialization Menu with “FEED CONTROL” Selected . 35Figure 3-2. Feed Control Initialization Parameters Screen: Electrocraft IQ . 36Figure 3-3. Feed Control Initialization Parameters Screen: . 37Figure 3-4. Feed Control Initialization Parameters Screen: Electrocraft BRU . 38Figure 3-5. SmartPAC Security Access Menu with Feed Adjustment Set for . 39Page 8Table of Contents

Electrocraft Wintriss SFI User Manual1109200Figure 3-6. SmartPAC Security Access Menu with Feed Adjustment Set for . 39Figure 3-7. COMMUNICATIONS Item on Diagnostic Menu in Initialization Mode. 40Figure 3-8. SmartPAC Communication Data Viewer Screen . 40Figure 3-9. SmartPAC Communication Transmit/Receive Screen . 41Figure 3-10. 1500 Series Initialization Menu with “FEED PARAMETERS” Selected . 42Figure 3-11. 1500 Series Feed Control Initialization Parameters Screen with. 43Figure 3-12. 1500 Series Feed Control Initialization Parameters Screen with. 44Figure 3-13. 1500 Series Security Access Menu with Feed Adjustment Set for. 45Figure 3-14. 1500 Series Security Access Menu with Feed Adjustment Set for. 45Figure 3-15. DiPro 1500 Initialization Menu with “FEED PARAMETERS 2” . 46Figure 3-16. DiPro 1500 Feed Control Initialization Parameters 2 Screen with . 46Figure 3-17. DiPro 1500 Feed Control Initialization Parameters 2 Screen with . 48Figure 4-1. SmartPAC Main Programming Menu with “FEED CONTROL” . 51Figure 4-2. SmartPAC Feed Parameters Screen with “FEED LENGTH” . 52Figure 4-3. SmartPAC Servo Feed Advisor Screen with “FEED LENGTH” . 53Figure 4-4. SmartPAC Servo Feed Advisor Screen with “CALCULATE” . 54Figure 4-5. 1500 Series Program Menu with “SET FEED” Selected . 56Figure 4-6. 1500 Series Feed Parameters Screen (Electrocraft IQ). 57Figure 4-7. 1500 Series Feed Parameters Screen (Electrocraft BRU). 57Figure 4-8. 1500 Series Numeric Entry Window . 58Figure 4-9. 1500 Series Servo Feed Advisor Screen with “FEED LENGTH” . 59Figure 4-10. 1500 Series Servo Feed Advisor Screen with “CALCULATE” . 59Figure 5-1. SmartPAC Run Menu with “FEED CONTROL” Selected . 63Figure 5-2. SmartPAC Feed Control Screen with “FEED LENGTH” Selected . 63Figure 5-3. 1500 Series Run Menu with “ADJUST FEED” Selected . 65Figure 5-4. 1500 Series Adjust Feed Screen with “FEED LENGTH” Selected . 65Figure 6-1. SmartPAC Communications Fault Message. 66Figure 6-2. 1500 Series Communications Fault Message . 67Page 9

1109200Electrocraft Wintriss SFI User ManualHow to Use This ManualThis manual shows you how to install and operate the Electrocraft ServoFeed Interface (SFI)on SmartPAC and Wintriss 1500 series controls. It covers both Electrocraft IQ andElectrocraft BRU SFI firmware options.Chapter 1 introduces you to the Electrocraft ServoFeed Interface (SFI). It provides anoverview of Wintriss SFIs in general and the Electrocraft SFI in particular and describesbriefly Electrocraft SFI operation and features.Chapter 2 shows you how to install Electrocraft SFI on SmartPAC and Wintriss 1500 seriescontrols. The chapter covers installation of SFI firmware and wiring of Electrocraft feedcontrollers to the appropriate Wintriss product. Wiring diagrams for each Electrocraft model(i.e., Electrocraft IQ, Electrocraft BRU with Exor terminal, and Electrocraft BRU) areprovided at the back of the manual.Chapters 3 through 5 show you how to use Electrocraft SFI in all three SmartPAC and 1500series operating modes–Initialization (covered in Chapter 3), Program (Chapter 4), and Run(Chapter 5). If you need more detail about Electrocraft SFI operation than is provided inthese chapters, refer to your Electrocraft servofeed manual.Chapter 6 shows you how to troubleshoot communications interruptions between yourElectrocraft servofeed and the applicable Wintriss control. For Electrocraft error conditionsspecific to the feed controller, consult your Electrocraft servofeed user manual.NOTICEELECTROCRAFT SFI AND SMARTPAC 2 AND SMARTPAC PROYou can use Electrocraft SFI with SmartPAC 2 and SmartPAC PRO as well as with the originalSmartPAC. Instructions provided in this manual that are specific to SmartPAC pertain toSmartPAC 1, SmartPAC 2, and SmartPAC PRO (refer to “SmartPAC PRO, SmartPAC 2 andOriginal SmartPAC,” page 3, for more information). Wiring diagrams at the back of the manualshow pin connections for the different SmartPACs.NOTICEDOWNLOAD WINTRISS DOCUMENTSDownload any needed Wintriss documents from www.wintrissdocs.comPage 10

Electrocraft Wintriss SFI User Manual1109200WarrantyWintriss Controls warrants that Wintriss electronic controls are free from defects inmaterial and workmanship under normal use and service for a period of one year (twoyears for Shadow light curtains) from date of shipment. All software products(LETS/SFC and SBR), electro-mechanical assemblies, and sensors are warranted to befree from defects in material and workmanship under normal use and service for a periodof 90 days from date of shipment. Wintriss’s obligations under this warranty are limitedto repairing or replacing, at its discretion and at its factory or facility, any products whichshall, within the applicable period after shipment, be returned to Wintriss Controlsfreight prepaid, and which are, after examination, disclosed to the satisfaction ofWintriss to be defective. This warranty shall not apply to any equipment which hasbeen subjected to improper installation, misuse, misapplication, negligence, accident,or unauthorized modification. The provisions of this warranty do not extend theoriginal warranty of any product which has either been repaired or replaced byWintriss Controls. No other warranty is expressed or implied. Wintriss accepts noliability for damages, including any anticipated or lost profits, incidental damages,consequential damages, costs, time charges, or other losses incurred in connectionwith the purchase, installation, repair or operation of our products, or any part thereof.Please note:It is solely the user’s responsibility to properly install and maintain Wintriss controlsand equipment. Wintriss Controls manufactures its produc

P. Electrocraft Wintriss SFI. ServoFeed Interface for: SmartPAC SmartPAC 2 SmartPAC PRO DiPro 1500 ProCam 1500. 1109200 Rev. D May 2018. Tech Support Hotline 800-586-8324 8-5 EST

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