G-Chem Beam Pump - Graco
Instructions-PartsG-Chem BeamPump3A6349CLever-driven pump for injecting chemicals at well sites. For professional use only.See page 3 for model information, including maximum working pressure.Important Safety InstructionsRead all warnings and instructions in this manualbefore using the equipment. Save all instructions.EN
ContentsModels and Approvals . . . . . . . . . . . . . . . . . . . . . . 3G-Chem Beam Pumps . . . . . . . . . . . . . . . . . . . . 3Fluid Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . 3Configuration Number Matrix . . . . . . . . . . . . . . . . . 4G-Chem Beam Pump Assembly Configuration Code4Fluid Module Configuration Code . . . . . . . . . . . . 5Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Flush Before Using Equipment . . . . . . . . . . . . . . 8Typical Installation . . . . . . . . . . . . . . . . . . . . . . . 8Pumpjack Connections . . . . . . . . . . . . . . . . . . . 10Fluid Connections . . . . . . . . . . . . . . . . . . . . . . . 11Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Pressure Relief Procedure . . . . . . . . . . . . . . . . 12Flush the Equipment . . . . . . . . . . . . . . . . . . . . . 12Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 13Calibrate Chemical Dosage . . . . . . . . . . . . . . . 13Adjust the Pump Stroke . . . . . . . . . . . . . . . . . . 14Preventive Maintenance Schedule . . . . . . . . . . 17Tighten Threaded Connections . . . . . . . . . . . . . 17Tighten Packings . . . . . . . . . . . . . . . . . . . . . . . 17Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 18Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Pump Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21G-Chem Beam Drive Module . . . . . . . . . . . . . . 21G-Chem Beam Fluid Module . . . . . . . . . . . . . . 23Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . 25G-Chem Beam Pump . . . . . . . . . . . . . . . . . . . . 25Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26G-Chem Beam Pump Dimensions . . . . . . . . . . 26Technical Specifications . . . . . . . . . . . . . . . . . . . . 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27California Proposition 65 . . . . . . . . . . . . . . . . . . . 27Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 2823A6349C
Models and ApprovalsModels and ApprovalsG-Chem Beam PumpsModelsConfiguration NumberPlungerSizeNumber ofPumpsSealMaterialMaximum Working Pressurepsi (MPa, bar)A23000CI-NAO-2XF-000-01/4 in.SimplexFKM2500 (17.2, 172)A23001CI-NAO-3XF-000-03/8 in.SimplexFKM1500 (10.3, 103)A23002CI-NAO-5XF-000-01/2 in.SimplexFKM800 (5.5, 55)A23003CI-NAO-2XG-000-01/4 in.SimplexHNBR2500 (17.2, 172)A23004CI-NAO-3XG-000-03/8 in.SimplexHNBR1500 (10.3, 103)A23005CI-NAO-5XG-000-01/2 in.SimplexHNBR800 (5.5, 55)A23006CI-NAO-2XH-000-01/4 in.SimplexTFE/P2500 (17.2, 172)A23007CI-NAO-3XH-000-03/8 in.SimplexTFE/P1500 (10.3, 103)A23008CI-NAO-5XH-000-01/2 in.SimplexTFE/P800 (5.5, 55)A23009CI-NAO-2XJ-000-01/4 in.SimplexPTFE500 (3.4, 34)Fluid Modules3A6349CPlunger SizeMaximum Working Pressurepsi (MPa, bar)1/4 in.2500 (17.2, 172)3/8 in.1500 (10.3, 103)1/2 in.800 (5.5, 55)3
Configuration Number MatrixConfiguration Number MatrixCheck the identification plate (ID) for the 12-digit Configuration Number of your pump. Use the following matrix todefine the components of your pump.Configuration NumberModel NumberA23000CI-2XF-000-0# ############2500(17)AGraco Inc., P.O. Box 1441Mpls, MN 55440 USADate CodeFIG. 1 Example of the G-Chem Assembly Identification PlateG-Chem Beam Pump Assembly Configuration CodeSample Configuration Number: CI-12E-2XF-000-0Side 1CIChemicalInjection2XPlunger SizeF0Plunger Coating Seal MaterialSide 1Plunger Size Plunger Coating2 1/4”X ChromexF3 3/8”G5 1/2”HJ4Side 2Plunger Size000Plunger Coating Seal MaterialQualifierSide 2Seal MaterialFKMHNBRTFE/PPTFE w/FFKMchecksPlunger Size Plunger CoatingSeal Material0 None0 None0 NoneQualifier0 None3A6349C
Configuration Number MatrixFluid Module Configuration CodeConfiguration NumberModel NumberA30970CI-25-XF-0# ####A########2500(17)Graco Inc., P.O. Box 1441Mpls, MN 55440 USADate CodeFIG. 2 Example of the Fluid Module Identification PlateSample Configuration Number: CI-25-XF-0CIChemical Injection25XPlunger Size Plunger Coating25 1/4”38 3/8”50 1/2”3A6349CFPlunger Size Plunger CoatingXChromexSeal MaterialFGHJ0Seal MaterialQualifierQualifierFKM0 NoneHNBRTFE/PPTFE w/FFKMchecks5
WarningsWarningsThe following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Whenthese symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specifichazard symbols and warnings not covered in this section may appear throughout the body of this manual whereapplicable.FIRE AND EXPLOSION HAZARDWhen flammable fluids are present in the work area be aware that flammable fumes can ignite orexplode. To help prevent fire and explosion: Use equipment only in well ventilated area. Eliminate all ignition sources, such as cigarettes and portable electric lamps. Ground all equipment in the work area. Keep work area free of debris, including rags and spilled or open containers of solvent. Do not plug or unplug power cords or turn lights on or off when flammable fumes are present. Use only grounded hoses. Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment untilyou identify and correct the problem. Keep a working fire extinguisher in the work area.SKIN INJECTION HAZARDHigh-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. Thismay look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgicaltreatment. Do not put your hand over the fluid outlet. Do not stop or deflect leaks with your hand, body, glove, or rag. Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, orservicing equipment. Tighten all fluid connections before operating the equipment. Check hoses and couplings daily. Replace worn or damaged parts immediately.MOVING PARTS HAZARDMoving parts can pinch, cut or amputate fingers and other body parts. Keep clear of moving parts. Do not operate equipment with protective guards or covers removed. Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,follow the Pressure Relief Procedure and disconnect all power sources.63A6349C
WarningsTOXIC FLUID OR FUMES HAZARDToxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, orswallowed. Read Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using. Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.PERSONAL PROTECTIVE EQUIPMENTWear appropriate protective equipment when in the work area to help prevent serious injury, includingeye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is notlimited to: Protective eyewear, and hearing protection. Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.EQUIPMENT MISUSE HAZARDMisuse can cause death or serious injury. Do not operate the unit when fatigued or under the influence of drugs or alcohol. Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Specifications in all equipment manuals. Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use. Check equipment regularly. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only. Do not alter or modify equipment. Alterations or modifications may void agency approvals and createsafety hazards. Make sure all equipment is rated and approved for the environment in which you are using it. Use equipment only for its intended purpose. Call your distributor for information. Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not kink or over bend hoses or use hoses to pull equipment. Keep children and animals away from work area. Comply with all applicable safety regulations.3A6349C7
InstallationInstallationTypical InstallationTo avoid injury due to unexpected moving parts,remove power to the pumpjack and wait for the walking beam to stop moving before performing any taskon the G-Chem pump. The G-Chem pump is directlyinfluenced by the motion of the pumpjack’s walkingbeam, and the pump is inactive only when the walkingbeam is unable to move.GroundingThe equipment must be grounded to reduce the riskof static sparking. Static sparking can cause fumes toignite or explode. Grounding provides an escape wirefor the electric current.Pump: grounded through fluid lines.FIG. 3 is an example of an installation with a G-Chemchemical injection beam pump. Your installation may differ from what is shown here. (See Accessories onpage 8.) The G-Chem beam pump (A) and the swivelblock (B) are the only components in FIG. 3 supplied byGraco. All other components are supplied by customer.Key:ABCDEFGHJKLMNPRG-Chem Beam PumpSwivel Block and Eye BoltTankPressure Relief Valve (Required)Inlet LineOutlet LinePressure Relief LineInlet PortOutlet PortManifold Assembly (includes y-strainer and fluid shutoffvalve (L))Fluid Shutoff Valve (inlet & outlet) (Required)Pumpjack Base (I-Beam)Cable/Rod/PipeWalking BeamBeam ClampFluid lines: use only electrically conductive lines.Fluid supply container: follow local code.AccessoriesInstall the following required accessories in the ordershown in a typical installation (see FIG. 3 on page 9)using adapters as necessary. Fluid filter (Y-Strainer) (included in K): with a 60mesh (250 micron) stainless steel element to filterparticles from the fluid before in reaches the pump.Fluid shutoff valves (L): shuts off fluid flow.Pressure relief valve (D): overload protection.Flush Before Using EquipmentThe equipment was tested with lightweight oil, which isleft in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with acompatible solvent before using the equipment. SeeFlush the Equipment, page 12.83A6349C
InstallationRPNGCFBMLJKEDHAFIG. 3 Typical G-Chem beam pump installation with pumpjack3A6349C9
InstallationPumpjack Connections1. Remove power to the pumpjack and wait for thepumpjack to stop moving.2. Attach a cable (N) to the walking beam (P) using abeam clamp (R) or other connection method (bothuser-supplied). Place the beam clamp (R) on the walking beam(P) where the vertical travel is, at most, 21 in.(53.34 cm), which is the maximum travel of theG-Chem pump’s lever arm.4. Securely clamp or bolt the G-Chem pump (A) to thepumpjack base (M) using the pump’s suppliedbase (112). The G-Chem pump (A) is shipped with the supplied base (112) already attached.5. Connect the lever arm (122) to the walking beam(P) by routing the end of the cable (N) through theeye bolt (8) on the supplied swivel block (B).6. Ensure there is no slack in the cable (R) when theG-Chem pump (A) is maximum stroke (setting “1”on the lever arm (122) and “Full” on the strokeadjust). Refer to Adjust the Pump Stroke onpage 14.8122A21 in.6 in.FIG. 4 Lever arm range of travel3. Position the G-Chem pump (A) on the pumpjackbase (M) so that the walking beam (P) provides astraight upward pull as it rises. 10The lever arm (122) must be able to travel 6 in.below the base of the G-Chem pump (A) toachieve maximum flow.3A6349C
InstallationFluid Connections1. With the pumpjack off, remove and discard the capson the check valves (215 and 216).3. Install a pressure relief valve (D) on the outlet sideof the pump. See FIG. 3 on page 9.10187In the event of a fluid line blockage, to reduce the riskof skin injection and damage to the pump, ensure thepressure relief valve is set at or below the maximumworking pressure of the pump.1224. Set the pressure relief valve at or below the maximum working pressure of the pump.5. Connect a 1/4 npt(f) fluid line from the outlet checkvalve (J) to the injection point.216201210, 211215112FIG. 5 G-Chem Beam Pump ComponentsKey:7Swivel Block8Eye Bolt101Drive Housing112Mounting Panel122Lever Arm201Fluid Cylinder210Bleed Valve211Bleed Needle215Inlet Check Valve216Outlet Check Valve2. Connect a 1/4 npt(f) fluid line from the fluid source tothe inlet check valve (215).3A6349C11
OperationOperationFlush the EquipmentTo avoid injury due to unexpected moving parts,remove power to the pumpjack and wait for the walking beam to stop moving before performing any taskon the G-Chem pump. The G-Chem pump is directlyinfluenced by the motion of the pumpjack’s walkingbeam, and the pump is inactive only when the walkingbeam is unable to move.Pressure Relief ProcedureFollow the Pressure Relief Procedure wheneveryou see this symbol.To avoid fire and explosion, always ground equipmentand waste container. To avoid static sparking andinjury from splashing, always flush at the lowest possible pressure. Check fittings for leaks and tighten as necessary. Flush with a fluid that is compatible with the fluidbeing dispensed and the equipment’s wetted parts.1. Follow the Pressure Relief Procedure.This equipment stays pressurized until pressure ismanually relieved. To help prevent serious injury frompressurized fluid, such as skin injection and splashingfluid, follow the Pressure Relief Procedure whenyou stop dispensing and before cleaning, checking, orservicing the equipment.2. Disconnect lever arm (122) from the pumpjack.3. Connect the inlet check valve (215) to the supplysource of the flushing fluid. See FIG. 3 on page 8.4. Connect the outlet check valve (216) to a waste reservoir.NOTE: Always discharge fluid into an approved container or location.5. Operate the lever arm (122) by hand until the dispensed fluid is predominantly flushing fluid.1. Remove power to the pumpjack and wait for thepumpjack to stop moving.6. Follow the Pressure Relief Procedure.2. Shut off the inlet (E) and outlet (F) lines using shutoff valves (L). See FIG. 3 on page 9.7. Reconnect the lever arm (122) to the pumpjack.Refer to Pumpjack Connections, page 10.3. Slowly loosen the fitting connected to the outletcheck valve (216) to relieve downstream fluid pressure. See FIG. 3 on page 8.4. Open the bleed needle (211) on the end of thepump cylinder (201) to relieve internal pump pressure.5. Disconnect and cap the inlet (E) and outlet (F) fluidlines.123A6349C
OperationPrime the PumpNOTICETo avoid potential damage to equipment, verify that allsystem valves are open before priming the pump.1. Remove power to the pumpjack and wait for thepumpjack to stop moving.2. Disconnect lever arm (122) from the pumpjack.3. Verify all connections and fluid lines are tight.4. Verify only the inlet valve (215) is open.5. Place a chemical compatible bucket under the bleedvalve (210).6. In order to prime the pump, turn the bleed needle(211) counterclockwise.7. Operate the lever arm (122) by hand to prime thepump.8. The pump is primed when discharge from the bleedvalve (210) has transitioned from air, to bubbly liquidchemical, to pure liquid chemical.Calibrate Chemical Dosage1. With the pumpjack turned off, set the stroke adjustment of the pump to an estimated setting for thedesired flow rate. Refer to Adjust the PumpStroke, page 14, and Baseline Chemical DosageSettings, page 16.2. Follow the instructions provided with your calibrationgauge.3. Adjust the stroke adjustment accordingly after thetest is performed. Increasing the stroke adjustmentof the pump will increase the pump flow rate.4. If a slower flow is desired, slow the pumping rate ofthe pumpjack, or adjust the orientation of the leverarm by removing the retaining clip (123) at the baseof the lever arm (122) and rotating the handle to adifferent position on the octagonal shaft. This willlengthen or shorten the lever arm stroke.5. Repeat the instructions provided with your calibration gauge to verify changes.6. Repeat steps 3 - 5, as necessary, until the desiredflow rate is achieved.9. Turn the bleed needle (211) clockwise until tight andverify that fluid has stopped draining from the port.10. Reconnect the lever arm (122) to the pumpjack.Refer to Pumpjack Connections, page 10.3A6349C13
OperationAdjust the Pump Stroke6. Align the desired stroke hole (1/2, 3/4, or Full) withhole in the fluid plunger (209). Use a screwdriver topush in the pin (120).The stroke of the G-Chem pump can be adjusted by acombination of a pin in the pump and the lever arm.Stroke holes121Stroke Adjustment with Pin SettingsThe pump has three defined stroke adjustment positions.1. Follow the Pressure Relief Procedure on page 12.2. Disconnect the G-Chem pump (A) from the pumpjack by removing the swivel block (B) from the leverarm (122).3. Expose the drive shaft by loosening the fasteners(128) and removing the guard (127). The fastenersare captive and will remain with the guard.1282091/23/4FullFIG. 7 Stroke adjustment - pin positions7. Push the split ring (121) into place to cover thepin (120).8. Replace the guard (127) and tighten the fasteners(128).9. Reconnect the G-Chem pump (A) to the pumpjackby reattaching the swivel block (B) to the levelarm (122).127FIG. 6 Expose the drive shaft4. Push the split ring (121) left or right to expose thedowel pin (120) in one of the stroke holes.5. Push out the pin (120) using a screwdriver or punch.143A6349C
OperationStroke Adjustment with Lever Arm SettingsThe handle has two defined stroke adjustment positions.1. Follow the Pressure Relief Procedure on page 12.2. Disconnect the G-Chem pump (A) from the pumpjack by removing the swivel block (B) from the leverarm (122).3. Remove the retaining clip (123) from the leverarm (122) using a flat-blade screwdriver.4. Remove the lever arm (122) from the shaft (105).5. Reorient the lever arm (122) so the arrow on thelever arm lines up with either “1” or “2” on theshaft (105).105122123FIG. 8 Stroke adjustment - lever arm positions6. Reinstall the lever arm (122) in the desired orientation.7. Reinstall the retaining clip (123) onto the shaft usingyour fingers or a pair of pliers.8. Reconnect the G-Chem pump (A) to the pumpjackby reattaching the swivel block (B) to the levelarm (122).3A6349C15
OperationBaseline Chemical Dosage SettingsSee Adjust the Pump Stroke, page 14, to adjust stroke settings. CPM (cycles per minute) is determined by thepumpjack speed. To use these charts, find the desired flow rate for the plunger size and adjust the pin and lever armas necessary.1/4 in. PlungerCPM510153/8 in. PlungerPinSettingLeverSettingApproximateFlow Rate[GPD 3/4Full2121121211212110.3 (1.1)0.5 (1.9)0.6 (2.3)0.7 (2.6)1.2 (4.5)0.5 (1.9)1.0 (3.8)1.2 (4.5)1.5 (5.7)2.5 (9.5)0.8 (3.0)1.4 (5.3)1.8 (6.8)2.2 (8.3)3.7 3/41/2Full3/4Full1/2 in. PlungerLever
G-Chem pump’s lever arm. 3. Position the G-Chem pump (A) on the pumpjack base (M) so that the walking beam (P) provides a straight upward pull as it rises. The lever arm (122) must be able to travel 6 in. below the base of the G-Chem pump (A) to achieve maximum flow. 4. Securely clamp or bolt the G-Chem pump (A) to the
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All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revised 10/20111 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of
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Ultimate NOVA 395 Ultimate Super NOVA 495 GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441 COPYRIGHT 2000, GRACO INC. Graco Inc. is registered to I.S. EN ISO 9001. Danger d’injection de fluide et haute pression : la pulvérisation sous haute pression
CHEM 350B Topics in Chemistry 7.5 454.95 CHEM 351 Chemicals Big and Small: Nano- 15 909.90 CHEM 352 Advanced Concepts in Chemistry 15 909.90 CHEM 352A Advanced Concepts in Chemistry 7.5 454.95 CHEM 352B Advanced Concepts in Chemistry 7.5 454.95 CHEM 360 Contemporary Green Chemistry 15 909.90 CHEM 380 Materials Chemistry 15 909.90
CHEM 31X. Chemical Principles 4 CHEM 33. Structure and Reactivity 4 CHEM 35. Organic Monofunctional Compounds 4 CHEM 36. Organic Chemistry Laboratory I 3 MATH 41, 42, 51. Calculus, Linear Equations 5 5 5 SECOND YEAR CHEM 130. Organic Chemistry Laboratory II 4 CHEM 131. Organic Polyfunctional Compounds y3 CHEM 134.
Sep 16, 2015 · 4 PART NUMBERS AND SCHEMATICS GUIDE Graco Xtreme 60:1 Airless Spray Pumps GRACO XTREME 60:1 AIRLESS SPRAYER – SPECIFICATIONS Output Per Cycle 6,000 psi Pump Lower Output per Cycle 220cc Motor NXT 6500cc De-Icing Motor Yes Xtreme Seal and Leather Packing Yes Part Numbers GRACO
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