Track Series Cold Air Intake System P/N: 57-10010R / 57

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Track Series Cold Air Intake SystemInstruction Manual P/N: 57-10010R / 57-10010DMake: FORDMake: FORDMake: FORDMake: LINCOLNModel: F-150 RAPTORModel: F-150Model: EXPEDITIONModel: NAVIGATORYear: 2017-2020Year: 2017-2020Year: 2018-2021Year: 2018-2021Engine: V6-3.5L(tt)Engine: V6-3.5L(tt)Engine: V6-3.5L(tt)Engine: V6-3.5L(tt)

Please read the entire instruction manual before proceeding. Ensure all components listed are present. If you are missing any of the components, call customer support at 951-493-7185. Ensure you have all necessary tools before proceeding. Do not attempt to work on your vehicle when the engine is hot. Retain factory parts for future use.Label Qty. DescriptionPart NumberA11Air Filter (Pro 5R) For 57-10010R24-91149A21Air Filter (Pro DRY S) For 57-10010D21-91149B1Tube, Carbon Fiber05-5710010C1C1Housing, Plastic05-5710010B2D1Coupling, Silicone Reducer: (3-1/2” x 3”)ID x 2-1/2”L05-01580E1Coupling, Silicone Bellow: 4”ID x 2-1/2”L05-01399F1Clamp, 044 (2-5/16" - 3-1/4")03-50019G1Clamp, 052 (2-13/16" - 3-3/4 ")03-50008H2Clamp, 064 (2-1/2"- 4-1/2 ")03-50006I2Retainer Clip, Christmas Tree Style03-50616J1Insert, Vent tube05-01405K1Seal, Trim: 13/32” double bulb (41-1/2” Length)05-01534L1Seal, Inlet: Silicone05-01543Installation will require the following tools:7mm, 8mm, 11mm and 13mm Nut Drivers or Ratchet and Sockets, Flat Head ScrewdriverWarranty Information available at: https://afepower.com/contact#warrantyEmissions Disclaimer: This product is not currently CARB exempt and is not available for purchase inCalifornia or for use on any vehicle registered with the California Department of Motor Vehicles.Page 2

KFDGBA1/A2EHJCLIPage 3

REMOVALFigure ARefer to Figure A for Step 1Step 1: Unplug the temperature sensor harness and unclip it from the intake tube.Page 4

REMOVALFigure BRefer to Figure B for Steps 2-5Step 2: Loosen the two clamps connecting the intake tube to the turbo inlet tubes.Step 3: Unclip the coolant line from the intake tube.Step 4: Unclip the top of the factory air box and remove the intake tube, air filter and top of the air box fromthe vehicle.Step 5: Remove the two plastic rivets securing the front scoop of the housing.Page 5

REMOVALFigure CRefer to Figure C for Steps 6-8Step 6: Remove the wastegate acuator from the housing (it will be reinstalled onto the aFe POWERhousing).Step 7: Unclip the wire from the back of the air box.Step 8: Remove the screw securing the air box to the fender, then pull the factory air box out of the truck.Page 6

INSTALLFigure DRefer to Figure D for Step 9(The installation of the plastic vent tube insert is important to prevent checkengine light. These procedures should be done with the turbo inlet tubes installedon the engine. It is shown off the vehicle for better illustration.)Step 9: Locate the factory plastic tube feeding the driver’s side turbo inlet. This is the connection closer tothe turbo.Page 7

INSTALLFigure ERefer to Figure E for Step 10Step 10: Locate the valve cover vent tube that feeds into the driver’s side turbo inlet. It is not necessary toremove the engine cover.Page 8

INSTALLFigure FRefer to Figure F for Step 11Step 11: Note the release clip on the vent tube connectors. Apply pressure against the exposed tail and pullvent fitting off the turbo inlet tube. It is not necessary to disconnect at the valve cover end. There is asensor and wire harness on this vent tube. Do not damage or remove these components.Page 9

INSTALLFigure GRefer to Figure G for Step 12Step 12: Insert vent fitting with slash cut facing turbo. It should not be a loose fit. It is direction dependentand must not rotate once installed.Page 10

INSTALLFigure HRefer to Figure H for Steps 13-14Step 13: Reconnect the vent fitting. It will snap over without having to release the plastic clip. Pull up slightlyto confirm installation.Step 14: Installation of the vent tube is complete. Any codes can be cleared with a code reader or bydisconnecting the battery. You will lose any radio presets with battery disconnection.If removal of the vent insert is required, it can be pulled out with internal snap rings pliers.Page 11

INSTALLFigure IRefer to Figure I for Steps 15-17Step 15: Install the longer seal trim onto the top edge of the aFe POWER housing.Step 16: Install the inlet seal piece onto the inlet of the scoop of the housing.Step 17: Transfer the factory grommet and sleeve from the factory air box to the aFe POWER housing.Page 12

INSTALLFigure JRefer to Figure J for Steps 18-21Step 18: Install the aFe POWER housing into the truck by pushing it into the factory mounting grommets.Step 19: Secure it using the factory screw removed at step 8.Step 20: Secure the front of the housing with the two provided plastic rivets.Step 21: Reattach the wastegate accuator to the mount on the aFe POWER housingPage 13

INSTALLFigure KRefer to Figure K for Step 22Step 22: Remove the filter clamp from the aFe POWER air filter. Slide the air filter into the aFe POWERhousing from the top opening. Then guide the filter flange through the round opening in the housing andsnap in the filter. Place the filter clamp on the filter flange but do not tighten at this time.Page 14

INSTALLFigure LRefer to Figure L for Step 23Step 23: Remove the temperature sensor from the factory intake tube. Transfer it to the fitting onto the aFePOWER intake tube. Turn it clockwise until the tab locks it into place.Page 15

INSTALLFigure MRefer to Figure M for Steps 24-25Step 24: Install the bellow coupling onto the driver side turbo inlet. Place the bigger clamps on it but do nottighten yet.Step 25: Install the reducer coupling on the other turbo inlet and place the clamps on it but to not tighten atthis time.Page 16

INSTALLFigure NRefer to Figure N for Steps 26-27Step 26: Install the aFe POWER intake tube into the filter flange then connect it to the two couplings.Step 27: Align the tube and filter, then tighten all clamps.Page 17

INSTALLFigure ORefer to Figure O for Step 28Step 28: Reconnect the temperature sensor harness.Page 18

INSTALLFigure PRefer to Figure P for Step 29Step 29: Verify all clamps and connections are secured. Your installation is now complete. Thank you forchoosing aFe POWER!Page 19

252 Granite Street Corona, CA 92879https://afepower.com/contact

Step 2: Loosen the two clamps connecting the intake tube to the turbo inlet tubes. Step 3: Unclip the coolant line from the intake tube. Step 4: Unclip the top of the factory air box and remove the intake tube, air filter and top of the air box from the vehicle. Step 5: Remove the two plasti

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