DSG/6-Speed Automatic Transmission Fluid Service

12d ago
1 Views
0 Downloads
3.53 MB
12 Pages
Last View : 12d ago
Last Download : n/a
Upload by : Ronan Garica
Transcription

DSG/6-SpeedAutomatic TransmissionFluid ServiceES11968This tutorial is provided as a courtesy by ECS Tuning.Proper serviceThisandrepairproceduresareto the safe, reliable operation of all motor vehiclestutorialis providedas a courtesyby vitalECS Tuning.as well as the personal safety of those performing the repairs. Standard safety procedures andProper service andproceduresare vital toandthe safe,reliabletoolsoperationandof all equipment)motor vehicles asshouldwell as thebe followedprecautions (includinguserepairof safetygogglespropersafety ofthoseperforming therepairs.Standardinjurysafety proceduresand precautions(includingusecouldofat all times topersonaleliminatethepossibilityofpersonalor atethepossibilityofthe vehicle or compromise its safety.personal injury or improper service which could damage the vehicle or compromise its safety.Although thismaterial has been prepared with the intent to provide reliable information, noAlthough this material has been prepared with the intent to provide reliable information, no warranty (express orwarranty (expressorimplied)isaccuracymade asto its accuracycompleteness.Neitheris resultany liabilityimplied)is madeas to itsor completeness.Neither is orany liabilityassumed for lossor damageassumed for lossorreliancedamageresultingfrom relianceon thisSPECIFICALLY,NOAWARRANTYing fromon thismaterial. SPECIFICALLY,NO WARRANTYOFmaterial.MERCHANTABILITY,FITNESS FOROF MERCHANTABILITY,A PARTICULARPURPOSEANYWARRANTYIS MADE ORPARTICULARFITNESSPURPOSEFOROR ANYOTHER WARRANTYIS MADEOROR TOBE OTHERIMPLIED WITHRESPECT TOTO BE ECSTuning,Incorporatedor itsMATERIAL. In no event will ECS Tuning, Incorporated or its affiliates be liable for any damages, direct oraffiliatesW be indirect,liableconsequentialfor any damages,directoroutindirect,or compensatory, arisingor compensatory,arisingof the use ofconsequentialthis material.out of the use of this material.

VW/AUDI DSG Fluid ServiceRReplacing the Oil FilterNOTE: Use a fender cover toreduce the risk of scratching ordenting your vehicle’s body duringthe entirety of the oil service.Step 1Begin by disconnecting the massairflow sensor.Step 2Disconnect vacuum hose from frontof the airbox2Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRStep 2bRemove the air box and all pipingusing a 5mm hex. An extension maybe required.Step 3Remove the clamp connecting theintake elbow.Step 4Disconnect the airbox from the frontintake assembly and leave until nextstep.3Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRStep 5Removing the airbox from theengine bay will require somefinesse.Step 6Rotate the airboxcounter-clockwise while pulling itup and out of the way.4Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRStep 7Using a 24mm socket on anextension, remove the transmissionfilter capStep 8Rotate the cap upwards outtowards the passenger side of thecar.5Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRStep 9Rotate the cap upwards outtowards the passenger side of thecar.Place a rag on the opening toprevent debris from falling in and tocollect excess oil.Step 10Remove the filter cap o-ring andreplace using the provided newo-ringLightly oil the new o-ring and installthe new oil filter install the oil filtercap and torque to 20NmThread by hand to avoid damagingthe plastic threadsRe-install airbox and hoses andreconnect the mass-airflow sensor.Step 11Install the oil filter cap and torque to20Nm.Thread by hand to avoid damagingthe plastic threads.Re-install airbox and hosesplug in mass-airflow sensor.6Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRChanging the DSG OilNOTE: Be sure to find safe access tothe underside of the vehicleStep 12Locate the drain plugPlace a catch pan directlyunderneath the drain plugStep 13Using a 14mm hex socket, removedrain plug a large amount of oil willdrain from the transmission. Allow theoil to fully drain into the oil catch pan.7Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRStep 14Notice the black 8mm overflow snorkel.This part acts as an overfill drain.Remove the snorkel, allowing thecomplete measure of oil to drain.Step 15Re-install the snorkel after all of the oldoil has completely drainedTorque to 3Nm.Step 16Thread the silver DSG filling adapterinto the drain hole.8Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRPrepare your air compressorusing the follow specificationsand cautions:The filler tool utilizes a maximumPSI of 20; 10 PSI is highlyrecommended as a limit toavoid over pressurization of thetransmission fluid bottle.An over-pressurizedtransmission fluid bottle canreach a limit where explosion isimminent. For this reason, it isstrongly recommended to takeextra safety precautions suchaswearing protective eyewearand gloves when using thisprocedure.Step 17Install the pressure tool onto theoil container.Set the air compressor'sregulator to 5-10psiHook brass connector ontoadapter that is screwed into thebottom of the transmission9Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceRNOTE: Make sure valve is in the OFFposition before proceeding.Step 18Hook up air pressure to the unitStep 19Flip over the oil container and slowlyopen the valveStep 20When bottle is empty, close thefiller tool valve, replace with full bottleand continue filling with 5.5-6 litres.10Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid ServiceREnsuring appropriate oil levelLeave hose connected to the transmissionWarm up the car; 10-15 minutes of idling the engine from cold will be sufficient.Keeping your foot on the brake, cycle through each gear selection for 3-5seconds. This draws the fluid into the transmission at each gear.The transmission temperature should read between 35-46 degress Celsius (95-113Farenheit). Ross-Tech VAG-COM software can be used to determine thisspecification; when not available, using an appropriate thermometer will beadequate.NOTE: At this point, leave the car runningRemove the the filler hose and let the excess oil drain out of transmission.Remove the filling adapter and install the drain plug with the provided new seal.Turn off the engineTighten the drain plug to 33 ft lb/45Nm of torque.Your Direct-Shift Gearbox fluid is ready for another 40,000 miles!11Address:1000 SevilleRoad, Wadsworth,OH 44281Address:1000 SevilleRoad, Wadsworth,OH cstuning.comWeb:Web:www.ecstuning.com

VW/AUDI DSG Fluid ServiceR12Address: 1000 Seville Road, Wadsworth, OH 44281Phone: 1.800.924.5172Web: www.ecstuning.com

VW/AUDI DSG Fluid Service 7 Address: Phone: Web: NOTE: Be sure to find safe access to the underside of the vehicle Step 12 Locate the drain plug Place a catch pan directly underneath the drain plug Step 13 Using a 14mm hex socket, remove drain plug a large amount of oil will drain from the transmission.