Pdr Ir-e6 Evolution Series
PDR IR-E6 EVOLUTION S ERIESPDR’s Focused IR SMT/BGA Rework StationFor Medium to Large PCB, BGA ReworkTrusted by Experts
150w Focused IR Component HeatingNon Contact IR Temperature Sensorsfor Component and PCBComponent Pick/Place system withsoft landing and paste stopAuto Profile Software ControlControlCCTV/Prism based BGA AlignmentPCB Cooling with Forced Air (Optional)Auxillary ProcessObservation CameraE6S 3000W, three zone (360mm x 240mm)E6XL 3200W, three zone (500mm x 240mm)High Capacity Ultra Accurate XY TableNorth American specifications may differAdvanced Features Advanced Focused IR component heating150W, lens based Focused IR heating with adjustableimage system Quartz IR PCB preheatingE6S 3000W, three zone (360mm x 240mm heating area)E6XL 3200W, three zone (500mm x 240mm heating area) Precision Component Pick and PlacementAdvanced Professional vacuum placement system Component Nest/Flux Application FacilityIntegrated nest with flux dip tray or componenprint frame Precision PCB HandlingAdvanced Professional PCB table with macro-micro X/Y Component Temperature SensingStandard non-contact IR temperature sensor PCB Temperature SensingK-type wire thermocoupleOptional non-contact IR temperature sensor Advanced Thermal Process ControlSoftware based auto profile thermal control Camera/Prism Based BGA/CSP/QFN Alignment SystemSplit beam prism system for simultaneous PCB/component viewing Auxiliary Process Camera (Optional)Auxiliary process observation camera Forced Air PCB Cooling (Optional)Highly effective, integral PCB cooling with airknife system
Ultimate Performance, BGARework Station for mediumlarge PCBs upto 24”/620mmClick above for video linkThe IR-E6 Evolution rework system is madein the United Kingdom with only the finestcomponents for optimum precision. The PDRIR-E6 is our largest system and one of the bestperforming BGA Rework Stations worldwide.The IR-E6 is very high powered with a multizone, PCB preheater and is designed to reworkmedium to large PCB assemblies with uptoa 24”/620mm PCB capacity. It is loaded withadvanced features delivering many benefitsincluding the highest performance and solderingquality available anywhere, yet it remains simpleto set up and use.BGA rework without the complicationsThe PDR IR-E6 SMT/BGA rework station, using PDR’s patented Focused IRtechnology, has been specifically designed to cope with the challenges ofrepairing today’s medium to large PCB assemblies.The station is tool free, gas free, instantly/precisely controllable, clean, modular,upgradeable and produces 100% yieldBGA rework without any complications.It provides the extremely high levels ofprofiling and process control necessaryfor the effective rework of even the mostadvanced packages, including SMDs, BGAs,CSPs, QFNs, Flipchips and is ready for 0201and lead-free applications. The IR-E6 iswell specified yet can be easily configuredto your exact requirements, with a goodrange of advanced features to choosefrom, allowing the operator to quickly andsafely rework all types of components without overheating the component,adjacents or the PCB. It uses all the proven attributes of PDR’s Focused IRtechnology, first introduced in 1987 and now used worldwide by over 4000customers.Simple BGA rework procedureBGA rework poses the problem of accessing hidden interconnects in a highdensity environment. Consequently, it requires a station that is able to accessthe hidden joints without affecting neighbouring components. A station thatis safe, gentle, adaptable and, above all, simple to operate. The IR-E6 is sucha station. It is so easy to operate that technicians are able to instantly achieveexcellent process control for BGA/SMT rework without the complexities andfrustrations normally associated with ‘high-end’ rework stations.Paste - Place - ReflowWith the aid of excellent mechanics, optics and control, operators can simplypick up the fluxed BGA from the nest, align it, place it onto the PCB’s pads andthen reflow with the station’s accurate PC based, closedloop component andPCB temperature control.
Details and specifications of advanced features available Advanced Focused IR component heating150W, lens based Focused IR heating with adjustable image systemPDR lens attachments with IR image from 4 to 70mm diameterReworks all SMDs/ BGAs/QFNs/CSPs including 0201s lead free applications Quartz IR PCB preheatingHigh power, medium wave quartz IRLarge area IR PCB preheater systemE6S - 3000W, three zone, (360mm x 240mm heating area)E6XL - 3200W, three zone, (500mm x 240mm heating area) PDR lens attachmentsF150 (Ø4 - 18mm spot size) optionalF200 (Ø10 - 28mm spot size) optionalF400 (Ø12 - 35mm spot size) optionalF700 (Ø25 - 70mm spot size) standard Advanced Professional Vacuum Placement SystemWith precise ‘pick and place’ action, Y/Z axis movement and rotationSoft component landing, Z-axis stop, LED guidance for paste placement Interchangeablepick-up heads for different applications Component Nest for Precision Pick-up and Flux ApplicationWith integrated nest with ‘component print frame’, dip tray or mini stencil paste-headfacility for flux and solder paste application. Advanced Professional Macro-Micro X/Y PCB TablePrecision micrometer (micro) X/Y and micro rotation control /- 10 microns (.0004”) movement in X/Y directionsMacro movement in X/Y directionsUp to 18” x 24” (460mm x 620mm) PCB capacity with lockable X/Y axisX/Y Table has 1” x 1” micro- movement plus macro adjustmentSystem has a gantry feature. Topside of machine moves in X and Y direction Component Temperature Sensing - Non-contact, IR SensorManually adjustable, K-type non-contact IR sensor, Ø7-10mm spotsizeReal time monitoring of component temperature throughout process PCB Temperature Sensing - Non-contact, IR SensorManually attached K-type thermocouple probeOptional non-contact IR sensor with real time temperature sensing Auto Profile Process Control SoftwarePDR ThermoActive software suiteDigital controller with multi-functional featuresAdvanced, Windows 7 ThermoActive software suiteTwo channel, real time, closed loop component and PCBtemperature control‘Auto-profile’ temperature profiling, data logging and reportingMulti K-type thermocouple (x4) capacity for temp/time testing Camera/Prism Based BGA/CSP/QFNAlignment SystemSplit beam prism system for simultaneous PCB/component viewingIntegral LED lighting system with illumination level controlFull colour compact camera and flat screen colour monitorHigh quality zoom lens with up to x50 magnificationPrecise X/Y axis mounting system Auxiliary Process Camera (Optional)Auxiliary process observation cameraIntegral LED lighting system with illumination level controlFull colour compact camera with rotation movementHigh quality zoom lens with up to x50 magnification Forced Air PCB Cooling (Optional)Highly effective, integral PCB cooling with air knife systemSwitched compressed air flow, directed under the PCBBench Top RequirementsTop heat power150W IRBack heater power3000-3200W IRVoltage/frequency208-240 volts 50/60Hz, up to 3KWTypical componentsCSPs, BGAs, uBGAs, QFNs, QFPs, PLCCs, SOICs,small SMDsBench area2000mm (w) x 1000mm (d)Weight100 KgThe above features are mostly optional and also, PDR reserves the right to improveor change specifications without giving notice.North American specifications may differ
PDR System Standard Feature IR-C3 SeriesIR-D3 SeriesIR-E3 SeriesIR-E6 Optional FeatureAdvanced Focused IR Component R-E6SIR-E6XL F150 - Ø 6-18mm - Lens Attachment F200 - Ø10-28mm - Lens Attachment F400 - Ø12-35mm - Lens Attachment F700 - Ø20-70mm - Lens Attachment -E6XL750W, single zone (120mm x 120mm heating area) 2000W, single zone (240mm x 240mm heating area) Focused IR Lens SystemQuartz IR PCB Preheating2250W, two zone with 750W Micro PCB Booster (240mm x 240mm heating area)2800W, three zone (240mm x 360mm heating area) 3000W, 3 zone (240mm x 360mm heating area)3050W, three zone with 750W Micro PCB Booster (240mm x 360mm heating area) 3200W, three zone (500mm x 270mm heating area)Component Pick and GIR-E6SIR-E6XLVenturi Based High Power Vacuum Upgrade Handheld vacuum placement system Standard vacuum placement system (Z-axis and Rotation) IR-D3iIR-D3S IR-D3iIR-D3S Professional vacuum placement system (Z-axis, Rotation and Soft Landing)Advanced Professional vacuum placement system (Y/Z-axis, Rotation and Soft Landing)Component Nest/Flux Application FacilityHandheld flux dip tray or component print frameIR-C3SIR-C3i Jaw mounted nest with flux dip tray or component print framePortable Benchtop PCB workholder (12” x 10”/300mm x 250mm) IR-E3MIR-E3GIR-E6SIR-E6XL Integrated nest with flux dip tray or component print framePCB Handling (PCB Capacity) IR-E3SIR-C3SIR-C3i Professional PCB table with micro X/Y (12” x 12”/300mm x 300mm)Advanced Professional PCB table with macro-micro X/Y (18” x 12”/450mm x 300mm) IR-E3SIR-E3MIR-E3GIR-E6SIR-E6XL Advanced Professional PCB table with gantry/macro-micro X/Y (18” x 12”/450mm x 300mm) 2Advanced Professional PCB table with gantry/macro-micro X/Y (24” x 18”/620mm x 460mm)Component Temperature SensingStandard non-contact IR temperature sensor (Pyrometer) - Ø7mm SpotPCB Temperature SensingK-type wire -E3GIR-E6SIR-E6XL -E6XL Advanced Thermal Process R-E6SIR-E6XLDigital controller based thermal control Standard non-contact IR temperature sensor (Pyrometer) - Ø7mm SpotSoftware based auto profile thermal control Barcode scanner (profile selection) amera/Prism Based BGA/CSP/QFN Alignment System Auxillary Process Observation Camera Camera/Prism Based BGA/CSP/QFN Alignment System USB Interface Auxillary Process Observation Camera USB Interface IR-D3iIR-D3SIR-E3SIR-E3MIR-E3GIR-E6SIR-E6XL Camera Based Vision SystemsForced Air PCB CoolingHighly effective, integral PCB cooling with air knife systemIR-C3SIR-C3SIR-C3i
PDR Global OfficesUKPDR Rework - Design and ManufacturingCrawley, West Sussex, RH10 9SE, EnglandT: 44 (0)1293 614 000 E: sales@pdr-rework.comEuropeSales, Support and Technology Center83300 Draguignan, FranceT: 33 (0)6 30 24 89 53 E: sales@pdr-rework.comAmericasSales, Manufacturing and Technology CenterShingle Springs, CA 95682, USAT: (530) 676 6262 E: sales@pdrxy.comIndiaSales, Support and Technology CenterChennai – 600 092. Tamilnadu, India.M: 91 (0) 94440 10898 / 90034 86777 E: sales@pdr-rework.comPDR’s products are available worldwide via our international distributors, all offering professional sales and support.For contact, product and company details please visit www.pdr-rework.com
PDR Global Offices UK PDR Rework - Design and Manufacturing Crawley, West Sussex, RH10 9SE, England T: 44 (0)1293 614 000 E: sales@pdr-rework.com
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