Food And Beverage Thermal Solutions - Alfa Laval
Thermal solutionsSolution overview for the food and beverage industry
Clean, lean, green machinesYourcustomers wantto be sure the productsthey buy for their families arefresh, delicious, convenient – andmost of all safe. And governmentregulations demand it. Choosing thepasteurization or sterilization solutionthat best suits your products canmake all the difference – it can alsocut your energy consumption,help you lower emissions andwaste, and save youmoney.2 Thermal solutions
Let us help you find your perfect thermal solutionSteriTherm scraped surfaceheat exchanger for viscousproducts and products withparticles.SteriTherm annular heatexchanger for viscous andvery viscous products.SteriTherm plate heatexchanger for liquid productswithout particles and for highenergy recovery.SteriTherm Ohmic forviscous products that areheat sensitive or includelarge particles.How viscous is your product? Is it fibrous? Or is itsmooth? Do you need to pasteurize? Or sterilize?At Alfa Laval, we know how the answers to questionslike these impact equipment choices and engineeringdecisions. Since we have a long history of providingcustomers in the food and beverage industry withcomplete pasteurization and sterilization solutions. Andwe’ve been helping to safeguard hygienic production ofproducts since 1883.Our innovative products and solutions can help you getthe most out of your ingredients – by preserving theirnutritional value and the natural characteristics that makethem delicious, while ensuring that they’re always 100%safe.We offer the largest portfolio of thermal components onthe market. And we make a point of staying on top ofdevelopments in your industry. So when you tell us aboutyour requirements and the characteristics of your rawmaterials, we’re ready to design and deliver solutions thatperfectly suit your needs.Our in-depth knowledge and expertise also mean thatwe can help optimize your entire process, ensuring thatall components work together in the most effective waypossible.This guide will give you a clear overview of the productsand solutions we offer.Thermal solutions 3
Alfa Laval pasteurizers and sterilizersAlfatherm and Steritherm are our range of pasteurizers and sterilizers for food products.Their flexible, modular design makes it possible to treat a wide variety of foods – fromlow viscosity clear fluids to pulpy or fibrous products and fruit and vegetable particle, toviscous products like fruit purees, juice concentrates and vegetable pastes.Tower waterAirSIP (Sterilization In Place) coolerHoldingRecovery coolingTo aseptic filler/aseptic tankAseptic valveFinal coolingSteamHot water loopProduct inBalancetankRecoveryheatingCooling waterFinal heatingFrom aseptic filler/aseptic tankWhich solution is best for you?The choice between an Alfatherm orSteritherm module is based on whetherthe line itself will be sanitized or sterilized. For installations sanitized withwater 100 C, Alfatherm is the rightchoice. For installations sterilized withwater 120 C, Steritherm should beselected. Alfatherm and Sterithermshare nearly all the same features andbenefits.Shared components – Alfathermand SterithermBalance tank: Ensures constant feed.Also used to recirculate product orwater (for SIP or CIP).Pump group: LKH centrifugal pump,SRU rotary lobe pump, SCPP circumferential piston pump or twin pistonpump designed for fruit and vegetablepieces.Heat exchangers: Indirect – plate,tubular and scraped surface. Direct –direct steam injection.Regeneration section: Direct steaminjection and Ohmic.Final heating: With hot water, steam orelectricity.Holding tube: Heated product passesthrough the holding tube.Final cooling: With tower water orchilled water.Automation: Automated control ensuresreliable operation.Additional components – SterithermAseptic diversion valve: Keeps untreated product out of the cold section.SIP cooler: Cools SIP water.Counter-pressure valve: Prevents SIPwater from boiling.Aseptic valves: All post-holding valveshave aseptic barriers.Benefits of Alfa Lavalpasteurizers and sterilizers Efficiency: Alfa Laval pumpsensure top performance andlow energy use Energy savings: Savingsof 30-95% o n heating andcooling duties. Hygiene: Alfa Lavalcomponents meet the highesthygienic standards. Integration: Alfa Laval’sAstepo aseptic tanks match allaseptic and non-aseptic fillersperfectly.Thermal solutions 4
BaseLineWide StreamTheoretically, any Alfa Laval hygienic heat exchanger can beused at the heart of an Alfatherm or Steritherm solution. Butcolour, freshness and texture of the food product influencethe best choice of heat exchanger for a specific application.FrontLineApplication and product guide Very suitable SuitableFruit and vegetable juices, no fibresFruit and vegetable juices, with fibresSingle strength puree / juice concentrateFunctional ingredients, natural coloursFruit and vegetable pieces/dicedConcentrated purees / vegetable pasteSauces, no particles / syrups / confectionarySauces, with particles / marmalade / fruit fillingsNutritional drinks and shakesBeverages, ready to drinkCoffee and teaPrepared food / dessertsEggBaby foodHoney5 Thermal solutionsThis table provides an indication of which Alfa Laval components are suitable for raw materials with variouscharacteristics. However, specific recommendations are always based on a dialogue and your specifications.
6 Thermal solutionsViscoVapTubular falling filmConVap scraped surfaceAlfaFlashAlfaVap plate evaporatorAlrox DeaeratorSteriThermdirect steam injection (DSI)Blancher cookerSterilOhm electricContherm scraped surfaceViscoLine VLO monotubeViscoLine VLA HP annular high pressureViscoLine VLA annular tubeViscoLine VLR regenerationViscoLine VLM multitubePasteurizersEvaporators
BaseLineWide StreamFrontLineProduct specification guide Very suitable SuitableFood and beverage characteristicsFiber length (mm) 1 1 1 11 x 51 X 5x 5x 55 x 205 X 20x 20x 20Up to 1 1 1Up to 3 3 3Up to 10 10 10Up to 25 25 25Up to 50 90 90Particle size (mm)Particle integrity, colour & textureViscosity (cps) 20 C 50-1S 800 800800 x 4,000 40004,000 x 10,000 10000 10,000 10000Thermal solution characteristicsFouling resistanceSTOPCorrosion resistanceEnergy saving & recoveryEELower investment costsLower operation costsFloor spaceThis table provides an indication of which Alfa Laval components are suitable for raw materials with variouscharacteristics. However, specific recommendations are always based on a dialogue and your specifications.Thermal solutions 7
--Thermal solutions 8ViscoVapTubular falling filmConVap scraped surfaceAlfaFlashAlfaVap plate evaporatorAlrox DeaeratorSteriThermdirect steam injection (DSI)Blancher cookerSterilOhm electricContherm scraped surfaceViscoLine VLO monotubeViscoLine VLA HP annular high pressureViscoLine VLA annular tubeViscoLine VLR regenerationViscoLine VLM multitubePasteurizersEvaporators
Alfa Laval auxiliary componentsBlancher cookerFillers – 3 to 1,000 litre bagsAlrox – flash coolerHybrid powder mixerTank equipment rAlroxDeaeratorTankequipment –SteriTanksFillers –3 to 1,000litre bagsBoilersAlfa Lavalcontinuousblancher cookersare designedfor gentle heattreatment and/ordefrosting ofproducts thatcontain mixedcomponents,such as soups,jams, saucesand baby food.They are uniquein that they canhandle batchor continuousproduction andfunction undervacuum.The Alfa Lavalhybrid powdermixer combinespump andpowder-dissolvingtechnologies ina single versatileunit. It’s alsocapable ofmixing productswith a highconcentration ofdry matter.Alrox is a specialprocess moduledesigned forremoving free,dispersed and/or dissolved airfrom a wide rangeof food productsusing vacuumde-aeration.It ensuresbetter retentionof importantnutrients andbetter flavour andcolour stability.Alfa Laval aseptictanks store liquidand viscousproducts prior toaseptic filling.They meet themost stringenthygiene requirements and arefully compatiblewith cleaning-inplace procedures(CIP). Capacitiesfrom 50 to 20,000litres.The wide range offlexible Alfa LavalAstepo asepticand non-asepticfillers for pumpable food, dairyand beveragesare available forbag-in-box, bagin-bin and bag-indrum, for manualand automaticfilling, and withcapacities suitable from pilot toindustrial scale.A variety of AlfaLaval Aalborgboilers areavailable forsupplying steamand hot waterfor processessuch as heating,cooling andcleaning.9 Thermal solutions
ViscoLine – tubular heat exchangerThe Alfa Laval ViscoLine range is a series of highly efficienttubular heat exchangers designed for gentle handling of lowto high viscosity products, or products containing particles.Used widely in the food and beverage industry, the series issuitable for heating, cooling, pasteurization, UHT treatment,heat regeneration and other heat-transfer duties.Alfa Laval ViscoLine tubular heatexchangers can be delivered as complete customized integrated systems,including automation, holding cell,pumps, valves, aseptic tanks, and soon. ViscoLine modules can be assembled on a support frame or a full frameand integrated as a heat transfer unitwith various other modules.ViscoLine models Annular (VLA) for high viscosityproducts with or without particles Multitube (VLM) for low viscosityproducts with small particles Monotube (VLO) for products withlarge particles Regenerator (VLR) for product-toproduct (direct) heat exchange CIP (VLC) for cleaning-in-placeOuter media outInner media outProduct inProduct outInner media inOuter media inFeatures and benefits Designed for high levels ofhygiene Different models can becombined on the same frame Welded construction forpressure-resistant, nearlymaintenance-free tubesApplications: Fruit juices, mash, purees anddiced fruits, vegetable juices and tomatojuice, tea/coffee extracts and liquors, ketchup,tomato paste and mayonnaise, egg productsand sandwich spreads, baby foods, puddings,soups, sauces, pulps, nectars, concentrates,wine must, crushed and de-stemmed must,ice-related products. Different tube types and widerange of sizes for efficiencyand low capital costs Different types of connectionsavailable Can be combined with anytype of heat exchanger toincrease running time10 Thermal solutions
FrontLine –top of the lineBaseLine –cost-effectivedesignContherm –scraped surfaceFrontLine is a top-of-theline series of plate heatexchangers. Able to meet thehighest demands on hygiene,it features a superior, flexibledesign that allows easyhandling and modification.With its cost-effective framedesign, the BaseLine seriesof plate heat exchangersis a competitive choice forprocess and utility duties.The Alfa Laval Conthermscraped surface heatexchanger (SSHE) can handleany viscous, sticky and orheat-sensitive pumpableprocess fluids. It’s usedwidely in the food andpersonal care industries.Among the main applications forFrontLine are fiber-free fruit andvegetable juices, single-strength pureesand sauces, nutritional drinks, UHTtreatment and the processing of heatsensitive products. FrontLine framescan be supplied in stainless steel andsilver-coated versions, and plates areavailable in a wide range of materialsfor corrosive applications. FrontLine issuitable for CIP.Working at pressures of up to 10bar (g), they not only handle heatingand cooling, but pasteurizationat low flow rates as well. TypicalBaseLine applications include simplepasteurization, cooling, media heatingand or cooling and heating of CIPchemicals.Available in a number of models,Contherm can handle products with lowto extremely high viscosity, or productscontaining particles. It’s also suitablefor special applications and processrequirements such as evaporation.Applications: Particle-free sauces, syrups andconfectionary, nutritional drinks and shakes,ready-to-drink beverages, coffee and tea, babyfood, honey, fibre-free fruit and vegetable juices.Plate options: Standard, WideStreamand Gemini for optimal processing.Applications: Concentrated purees andvegetable pastes, sauce, marmalade and fruitfillings, prepared foods and deserts, singlestrength puree and juice concentrate, functionalingredients and natural colours, fruit andvegetable pieces, nutritional drinks and shakes,egg, baby food, honey.Applications: Fibre-free fruit and vegetablejuices, single-strength purees and juiceconcentrates, particle-free sauces, syrups andconfectionary, nutritional drinks and shakes,ready-to-drink beverages, coffee and tea, egg,baby food, honey.Thermal solutions 11
SteriTherm –Direct SteamInjection (DSI)SterilOhm –electric heatexchangerHeat exchangersfor heating andcooling media andCIP chemicalsDirect Steam InjectionSteriTherm is a module thatworks with our tubular preheater and cooler or with aplate heat exchanger. It’s usedto quickly heat products tosterilization temperature. Theculinary steam is then flashcooled in a vacuum vesseland extracted in the form ofgas in precisely controlledquantities.SterilOhm uses Ohmicheating technology, which isespecially useful for retainingtexture and size integrity,nutritional value, vitamincontent and taste whenpasteurizing or sterilizingproducts with large particles.SterilOhm heating unitsare also widely used forprocessing a variety of foulingproducts such as liquid eggs.We offer a comprehensiverange of Alfa Laval plate ortube (VLC) heat exchangersfor efficient heating, cooling,heat recovery, condensationand evaporation of heatingand cooling media andcleaning solution. Thereare also choices availablefor steam-based and hightemperature applications.Appropriate for long running times andheat-sensitive products, Steritherm DSImakes it possible to avoid fouling,browning and texture depreciation. It’ssuitable for white and viscous productsthat require HTST (High TemperatureShort Time) processing to retain theirnatural, nutritional and organolepticcharacteristics. Sizes and models areavailable for processing quantities of1,000 to 8,000 litres per hour.Each SterilOhm unit consists of atransformer, annular electrodes, andsoftware that automatically adjustsvoltage to match the conductivity ofdifferent products. SterilOhm units areavailable for mounting either horizontallyor vertically depending on the viscosityof the product and the size of anyparticles. In order to ensure correctheat treatment, the outlet temperatureis self-regulating once set.CIP (VLC) for cleaning-in-place.Applications: Baby food, nutritional drinks andshakes, prepared food and desserts.Applications: Fruit and vegetable pieces/diced,sauces with particles, marmalade, fruit filling,prepared food and deserts, functional ingredientsand natural colours, particle-free sauces, syrupsand confectionary, egg.Thermal solutions 12
Engineered solutionsServiceDo you have special design requirements?Is your market crying out for new products?Do you need to treat different products inone production line?Global support that makes a differenceon your bottom lineWe design and deliver purpose-built solutions that meet yourneeds. Because we offer the widest variety of thermal components and understand how raw materials and the qualitiesof finished products influence equipment choice. Our products and solutions are flexible to accommodate changingrequirements.We partner with you to provide top lifecycle performance ofequipment and processes for the best possible return onyour investment. Our service offering, technical know-howand global network ensure high uptime and efficient operationevery step of the way.Intelligent automationAlfa Laval equipment features intelligent automation for controlling and monitoring critical parameters – from temperatureto pressure to quantities of ingredients in products.It alerts you to the need for adjustment and lets you document processes and track difficulties. It’s compatible with allmajor PLCs, it integrates with other systems, and reports canbe displayed with your favourite software. Plus, our remotemonitoring service frees up your staff.Together with the right equipment, intelligent Alfa Laval automation ensures safe, high-quality products at all times.13 Thermal solutionsThe Alfa Laval 360 Service PortfolioThe Alfa Laval 360 Service Portfolio includes all the servicesyou need from start-up to maintenance and ongoing monitoring and support, to original-part supply and improvementsdown the line. And our performance agreements providereliability and fixed costs that make budgeting easy. Whateverlevel of service you need, we can provide a tailor-made performance agreement that’s right for you.A worldwide network of service and distribution centresOur worldwide network of service centres is manned byexperts. They work with our field service engineers to ensureyou get the attention you require. And our global spare-partsdistribution network with its regional centres gets you the rightparts at the right time – at great value for your money.
Alfa Laval in briefAlfa Laval is a leading global providerof specialized products and engineeredsolutions.We help our customers to heat, cool,separate and transport products suchas oil, water, chemicals, beverages,foodstuffs, starch and pharmaceuticals.Our worldwide organization worksclosely with customers in almost100 countries to help them stay ahead.How to contact Alfa LavalUp-to-date Alfa Laval contact details forall countries are always available on ourwebsite at www.alfalaval.comPFL00025EN 1503SteriTherm and ViscoLine are trademarks registered by Alfa Laval Corporate AB, Sweden.Alfa Laval is a trademark registered and owned by Alfa Laval Corporate AB, Sweden. 2014 Alfa Laval.Alfa Laval reserves the right to change specifications without prior notification.Our equipment, systems and servicesare dedicated to helping customersto optimize the performance of theirprocesses. Time and time again.
Solution overview for the food and beverage industry PFL00025EN 1503 Alfa Laval in brief Alfa Laval is a leading global provider of specialized products and engineered solutions. Our equipment, systems and services are dedicated to helping customers to optimize the performance of their processes. Time and time again. We help our customers to .
ABB drives for food and beverage industry: — 01 Micro and machinery drives — 02 A, B General purpose drives — 03 Industrial drives — Drives and automation for food and beverage industry — 01 — 02 A — 02 B Drives are an important tool to deliver safety for food and beverage machinery. ABB's Variable Speed Drives (VSD) have been used
percent is generated through the sales of food and beverage. Even though room sales is supposedly more perishable product of a hotel as compared to food and beverage sales, but the importance of food and beverage sales cannot be taken away as the majority of the publicity and reputation of the organization largely depends on food and beverage .
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Beverage Marketing Corporation utilizes an integrated model for providing information, analysis and advice to beverage industry clients -3- Copyright 2016 Beverage Marketing Corp. The Shifting Beverage Landscape Agenda I. Market Overview II. Key Trends III. Category Updates IV. Projections -4- Copyright 2016 Beverage Marketing Corp.
Your Food and Beverage Certificate (FB) is a subordinate permit to your primary permit and will be printed on the face of the primary permit. The primary business at your establishment must be food service as long as you are maintaining the Food and Beverage Certificate. Alcoholic beverage sales cannot exceed 60% of gross receipts of the licensed
beverage industry 2 we are not only product specialists, but we also offer the following services to the food & beverage industry: in the past three years, we've documented a savings to our 1.9 million dollars a total of in fact, through our solutions. food & beverage customers our solutions are designed to reduce our customers total cost of .
the food products and beverage industry of bangladesh 3.2 types of foods and beverages products made in bangladesh. 16 3.3 impact on bangladesh gdp 18 3.4 employment opportunities 21 3.5 strategic issues in bangladesh. 22 3.6 swot analysis of food and beverage of bangladesh 23 3.6.1 strengths of bangladesh foods and beverage industry 24 3.6.2 weakness of foods and beverage industry of .
and beverage industry Food and beverage manufacturers transform inputs into value-added products, which are then distributed to food retailers, food service establishments and consumers. The largest food and beverage processing segment in Canada is meat processing, which accounts for 17% of the industry, followed by bakery (14%) and dairy (9%).
