Drill Bits - Gaoi

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DRILL BITS and what you don’t know 1

AGENDA 1. DRAG BITS 2. CLAW BITS 3. TRI – CONE BIT 4. PDC BITS 2

DRAG BITS PERFORM WELL IN SANDS AND CLAYS 3

DRAG BIT RETIPPING THE GOOD THE BAD THE UGLY 4

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THE CLAW BIT DESIGNED FOR SANDS, CLAYS AND GRAVEL 14

KEN CLAW 15

CAN CLAW 16

MILL CLAW 17

QUICK CLAW 18

GEO INSTITUTAS 19

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TRI – CONE BIT BEARING DESIGNS 21

Tricone Bit Bearings Explained What is the differencee between sealed bearing bits and non-sealed bearing bits in Tricones? The bearings are what make the cones on a Tricone spin. There are four common types of bearings - standard open roller bearings, air-cooled roller bearings, sealed roller bearings, and sealed journal (friction) bearings. We'll look into these different types of bearings, and try to explain the differences. (The cone pictured to the left is a cut away of a roller bearing.) Standard Open Roller Bearing Air Cooled / Air Blast Bearing Sealed Roller Bearing Sealed Journal Bearing 22

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IADC CODES EVERY TRI-CONE BIT HAS A IADC CODE 29

First Digit: 1, 2, and 3 designate STEEL TOOTH BITS with 1 for soft, 2 for medium and 3 for hard formations. 4, 5, 6, 7 and 8 designate TUNGSTEN CARBIDE INSERT BITS for varying formation hardness with 4 being the softest and 8 the hardest. 30

Second Digit: 1, 2, 3 and 4 are further breakdown of formation with 1 being the softest and 4 the hardest. 31

Third Digit: This digit will classify the bit according to bearing/seal type - see information on different bearing types - and special guage wear protection as follows: 1. Standard open bearing roller bit 2. Standard open bearing roller bit, air-cooled 3. Standard open bearing roller bit with gauge protection which is defined as carbide inserts in the heel of the cone 4. Sealed roller bearing bit 5. Sealed roller bearing bit with gauge protection 6. Journal sealed bearing bit 7. Journal sealed bearing bit with gauge protection 32

EXAMPLES IADC 111 --SOFTEST FORMATION –OPEN BEARING MILLTOOTH 121-- MEDIUM FORMATION –OPEN BEARING MILLTOOTH 211--VERY SLIGHTLY HARDER MILLTOOTH OPEN BEARING 114 –SOFT FORMATION –SEALED ROLLER BEARING 416 --SOFTEST TCI BIT –SEALED JOURNAL BEARING 33

PDC BITS What makes a PDC Bit cutters body Design attributes Drilling parameters 34

Synthetic Diamonds High Pressure and High Heat is the most common way synthetic diamonds are produced. Using a press, pressures of 725 tons/square inch and temperatures of 3000º F are maintained for one hour to create the diamonds. 35

Cutter – Diamond Table – Base Sintered Polycrystalline Diamond Table Cemented Carbide Substrate 36

PDC Cutter 0º Chamfer 37

PDC Cutter 12º Chamfer 38

PDC Cutter 16º Chamfer 39

PDC Cutter 20º Chamfer 40

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Cutters Carbon Bases 42

PDC Cutter Bases Quality & Performance 43

PDC Cutter Bases Quality & Performance Poor quality Undistinguished & vague Poor bonding 44

EVALUATING CUTTER DAMAGE CHIPPED CUTTER 45

EVALUATING CUTTER DAMAGE heat checked 46

EVALUATING CUTTER DAMAGE LOST CUTTER 47

EVALUATING CUTTER DAMAGE GRAVEL DAMAGE 48

Mechanical Design Attributes Rake and Drag of cutter is critical Impact of cutter is CRITICAL 49

Rake & Drag Drag angle on outside cutter is different than the rake angle in interior Drag angle on outer cutter is reduce shock to it 50

Rake & Drag 51

Rake & Drag 52

PDC Bit Body Matrix vs. Steel 53

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PDC Drilling Parameters Weight on bit 1000 lbs./inch of bit diameter RPM 80 – 120 RPM (harder formations slower RPM) Circulation Min. 10 GPM (more is better) 60

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QUESTIONS 62

For more information call Kevin Christensen P.O. Box 4155 Williston, ND 58802 800.421.2487 palmerbit.com 63

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DRILL BITS and what you don't know 1 . 1. DRAG BITS 2. CLAW BITS 3. TRI - CONE BIT 4. PDC BITS AGENDA . 2 . DRAG BITS . PERFORM WELL IN SANDS AND CLAYS . 3 . 4 . . Weight on bit 1000 lbs./inch of bit diameter RPM 80 - 120 RPM (harder formations slower RPM) Circulation Min. 10 GPM (more is better) 60 . 61 . 62 QUESTIONS. For more .

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