(Battery) Sweeper English EN Operator Manual - Tennant Co
S10(Battery)SweeperEnglish ENOperator ManualFor the latest parts manual or otherlanguage operator manual, visit:www.tennantco.com/manuals9007293Rev. 04 (8-2015)*997293*
This manual is furnished with each new model. It provides necessary operation and maintenance instructions.Read this manual completely and understand the machine before operating or servicingit.This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care. The machine is maintained regularly - per the machine maintenance instructions provided. The machine is maintained with manufacturer supplied or equivalent parts.PROTECT THE ENVIRONMENTPlease dispose of packaging materials,old machine components and fluids in anenvironmentally safe way according tolocal waste disposal regulations.Always remember to recycle.MACHINE DATAPlease fill out at time of installation for future reference.Model No. Serial No. Machine Options Sales Rep. Sales Rep. phone no. Customer Number Installation Date Tennant N.V.Industrielaan 6 5405 ABP.O. Box 6 5400 AA Uden The ecifications and parts are subject to change without notice.Original instructions, copyright 2010, 2015 TENNANT Company, Printed in The Netherlands. All rights reservedDECLARATION OF CONFORMITY FOR MACHINERY(according to Annex II A of the Machinery Directive)TENNANT N.V.Herewith declares, on our own responsibility, that the machineryIndustrielaan 6 5405 ABP.O. Box 6 5400 AAUden The NetherlandsUden, 21 05 2010S10 is in conformity with the provisions of the Machinery Directive (2006/42/EC), as amended and with nationalimplementing legislation is in conformity with the provisions of the Electro Magnetic Compatibility Directive 2004/108/EC is in conformity with the provisions concerning noise emission for outdoor use (Directive 2000/14/CE) andwith national implementing legislationENand that the following harmonized standards or parts of these standards have been applied: EN ISO 14121 1, EN1037, EN 60335 1, EN 60204 1, EN ISO 13849 1, EN ISO 13849 2, EN 60529, EN ISO 4413, EN 349, EN55012, EN 61000 6 2, EN ISO 11201, EN ISO 4871, EN ISO 3744*, EN ISO 13059*, EN ISO 3450, EN60335 2 72. the following national standards or parts of these standards have been used:
CONTENTSCONTENTSPageSAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 2OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4MACHINE COMPONENTS . . . . . . . . . . . . . 4SYMBOL DEFINITIONS . . . . . . . . . . . . . . . . 5CONTROLS AND INSTRUMENTS . . . . . . 6OPERATION OF CONTROLS . . . . . . . . . . 7PROPEL CONTROL HANDLES . . . . . . . . . 7FILTER SHAKER OVERRIDE SWITCH . . 7BATTERY CHARGE INDICATOR . . . . . . . . 8BATTERY CHARGER PANEL . . . . . . . . . . . 8HOUR METER . . . . . . . . . . . . . . . . . . . . . . . . 9MAIN BRUSH LEVER . . . . . . . . . . . . . . . . . . 9SIDE BRUSH ARM . . . . . . . . . . . . . . . . . . . . 10PARKING BRAKE LEVER . . . . . . . . . . . . . . 10CIRCUIT BREAKERS AND FUSES . . . . . . 11BRUSH INFORMATION . . . . . . . . . . . . . . . . 11MACHINE OPERATION . . . . . . . . . . . . . . . . 12PRE OPERATION CHECKLIST . . . . . . . . . 12OPERATION ON GRADES . . . . . . . . . . . . . 12SWEEPING . . . . . . . . . . . . . . . . . . . . . . . . . . 12EMPTYING THE HOPPER . . . . . . . . . . . . . 13REMOVING THE HOPPER . . . . . . . . . . . . . 14MACHINE TROUBLESHOOTING . . . . . . . 15S10 9007293 (2 10)PageMAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . 16MAINTENANCE CHART . . . . . . . . . . . . . . . 16BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . 17LEAD ACID BATTERIES . . . . . . . . . . . . . . . 17CHARGING BATTERIES . . . . . . . . . . . . . . . 18BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20MAIN BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . 20REMOVING THE MAIN BRUSH . . . . . . . . . 20INSTALLING THE MAIN BRUSH . . . . . . . . 20SIDE BRUSH . . . . . . . . . . . . . . . . . . . . . . . . . 21REMOVING THE SIDE BRUSH . . . . . . . . . 21IINSTALLING THE SIDE BRUSH . . . . . . . . 21THERMO-SENTRY . . . . . . . . . . . . . . . . . . . . 21DUST FILTER . . . . . . . . . . . . . . . . . . . . . . . . 22REMOVING THE DUST FILTER . . . . . . . . 22INSTALLING THE DUST FILTER . . . . . . . . 22SKIRTS AND SEALS . . . . . . . . . . . . . . . . . . 23HOPPER LIP SKIRT . . . . . . . . . . . . . . . . . . . 23REAR BRUSH SKIRTS . . . . . . . . . . . . . . . . 23HOPPER TOP SEAL . . . . . . . . . . . . . . . . . . 23MAIN BRUSH SKIRTS AND SEALS . . . . . 23TRANSPORTING AND STORINGTHE MACHINE . . . . . . . . . . . . . . . . . . . . . 24TRANSPORTING THE MACHINE . . . . . . . 24STORING MACHINE . . . . . . . . . . . . . . . . . . 24SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . 25GENERAL MACHINE DIMENSIONS/CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . 25GENERAL MACHINE PERFORMANCE . . 25MACHINE DIMENSIONS . . . . . . . . . . . . . . . 261
GENERAL INFORMATIONSAFETY PRECAUTIONSThe following symbols are used throughout thismanual as indicated in their description:WARNING: To warn of hazards orunsafe practices that could result insevere personal injury or death.FOR SAFETY: To identify actions thatmust be followed for safe operation ofequipment.The following information signals potentiallydangerous conditions to the operator orequipment. Read this manual carefully. Knowwhen these conditions can exist. Locate allsafety devices on the machine. Then, takenecessary steps to train machine operatingpersonnel. Report machine damage or faultyoperation immediately. Do not use the machineif it is not in proper operating condition.WARNING: Batteries emit hydrogengas. Explosion or fire can result. Keepsparks and open flame away. Keepcovers open when charging.WARNING: Disconnect battery cablesand charger plug before servicingmachine. Do not charge batteries withdamaged power supply cord. Do notmodify plug.If the charger supply cord is damaged orbroken, it must be replaced by themanufacturer or its service agent or asimilarly qualified person in order to avoid ahazard.WARNING: Heavy hopper. Do notremove without help. Can cause backstrain.This machine is not equipped withexplosion proof motors. The electric motorswill spark upon start up and duringoperation which could cause a flash fire orexplosion if machine is used in an areawhere flammable vapors/liquids orcombustible dusts are present.2FOR SAFETY:1. Do Not Operate Machine: Unless Trained And Authorized. Unless Operation Manual Is ReadAnd Understood. In Flammable Or Explosive AreasUnless Designed For Use In ThoseAreas. Do Not Pick Up Flammable Or ToxicMaterial, Burning Or SmokingDebris, Or Hazardous Dust2. Before Starting Machine: Make Sure All Safety Devices Are InPlace And Operate Properly.3. When Using Machine: Go Slow On Grades And SlipperySurfaces. Use Care When Backing Machine. Do Not Operate On Inclines ThatExceed 8.75% (5º) With A FullHopper, Never Operate On InclinesThat Exceed 12.2% (7º)4. Before Leaving Or Servicing Machine: Stop On Level Surface. Set Parking Brake. Turn Off Machine And Remove Key.5. When Servicing Machine: Avoid Moving Parts. Do Not WearLoose Jackets, Shirts, Or SleevesWhen Working On Machine. Use Hoist Or Jack Of AdequateCapacity To Lift Machine. Wear Eye And Ear Protection WhenUsing Pressurized Air Or Water. Disconnect Battery ConnectionsBefore Working On Machine. Avoid Contact With Battery Acid. Use TENNANT Supplied OrEquivalent Replacement Parts.6. When loading/unloading machineonto/off truck or trailer. Turn off machine. Use truck or trailer that will supportthe weight of the machine. Block machine tires. Tie machine down to truck or trailer.S10 9007293 (2 10)
GENERAL INFORMATIONThe following safety decals are mounted on themachine in the locations indicated. If these, orany decal becomes damaged or illegible, installa new decal in its place.FOR SAFETY LABEL LOCATED ON THECONTROL PANEL.CHARGER CORD LABEL LOCATED NEAR CHARGER.BACK STRAIN LABEL LOCATED ON THE TOPOF THE HOPPER.BATTERY CHARGING LABEL LOCATED ON THE LEFT SIDEPANEL.S10 9007293 (2 10)3
OPERATIONOPERATIONMACHINE COMPONENTSABCDHGA.B.C.D.E.F.G.H.4FEFilter CoverLeft Access CoverParking Brake LeverHopperSide BrushSide Brush ArmRight Access CoverInstrument PanelS10 9007293 (2 10)
OPERATIONSYMBOL DEFINITIONSThe symbols are used to identify controls anddisplays on the machine:Filter ShakerMain Brush Free-FloatMain Brush DownMain Brush UpMain Brush AdjustCircuit BreakerCircuit BreakerHour MeterBattery Charge IndicatorElectric Key SwitchKey Switch OffKey Switch OnS10 9007293 (2 10)5
OPERATIONCONTROLS AND ry HandleFilter Shaker Override SwitchBattery Charge IndicatorMain Brush LeverHour MeterOn-Off Key SwitchForward Propel HandleReverse Propel HandleCircuit BreakersCharger PanelS10 9007293 (2 10)
OPERATIONFILTER SHAKER OVERRIDE SWITCHOPERATION OF CONTROLSPROPEL CONTROL HANDLESThe propel control handles control the directionof the machine.The filter shaker override switch enables theautomatic filter shaker. When the switch is in the“on” position, the filter shaker motor will shakethe dust from the filter for 20 seconds when themachine is turned off. The switch should be inthe “on” position during normal operation.To move the machine forward, wrap the fingersaround the stationary handle, then press thepalms of the hand against the propel handle. Tostop the machine, release the handle.When the switch is in the “off” position, the filtershaker motor will not operate when the machineis turned off. The switch should be in the “off”position when servicing the machine.To move the machine backward, squeeze thereverse propel handle. To stop the machine,release the handle.S10 9007293 (2 10)7
OPERATIONBATTERY CHARGE INDICATORThe battery discharge indicator shows thecharge level of the batteries.When the red light lights up, the machine willcompletely shut down.When the batteries are fully charged, all sevenlights are lit.As the batteries discharge, the lights go out untilonly the left light is blinking. Sweeping functionswill continue. Recharge the batteries when onlythe left light is blinking.NOTE: Do not charge batteries more often thannecessary. Excessive charging could reduce thelife of the batteries. It is best to charge thebatteries only when the left light indicates thatthe battery needs charging. See BATTERIES inthe MAINTENANCE section.NOTE: The blinking left battery discharge lightwill not reset from blinking until the batteries arefully charged.BATTERY CHARGER PANELThe battery charger panel shows the status ofcharging after the charger has been pluggedinto a wall outlet.8S10 9007293 (2 10)
OPERATIONHOUR METERThe hour meter records the number of hours themachine has operated. This information isuseful in determining when to service themachine.MAIN BRUSH LEVERMain brush down position: (Smooth even floors)Push the lever forward and then pull it back andlock the top notch in the lever in the Main BrushDown position.Main brush free float position: (Uneven floors)Push the lever forward and then to the left andrelease it in the Main Brush Free-Float position.The main brush lever controls the position of themain brush.Main brush up position: Pull the lever up andlock the bottom notch of the lever into the MainBrush Up position.When parking the machine, always raise thebrush to prevent the bristles from taking a set.S10 9007293 (2 10)9
OPERATIONSIDE BRUSH ARMPARKING BRAKE LEVERThe side brush arm controls the position of theside brush.To set the parking brake, step on the lever andrelease it into the long notch on the left.To raise the side brush, pull the lift arm up andpush it back into the raised position. To lowerthe side brush, pull the arm forward and releaseit into the down position.To release the parking brake, step on the leverand release it into the short notch on the right.When parking the machine, always raise thebrush to prevent the brush bristles from taking aset.10S10 9007293 (2 10)
OPERATIONCIRCUIT BREAKERS AND FUSESCircuit breakers are resettable electrical circuitprotection devices that stop the flow of currentin the event of a circuit overload. Once a circuitbreaker has tripped, allow breaker to cool andthen press the reset button to manually resetthe breaker.BRUSH INFORMATIONFor best results, use the correct brush type forthe cleaning application. Listed below are thebrushes and the applications for which each isbest suited.NOTE: The amount and type of soilage play animportant role in determining the type ofbrushes to use. Contact a Tennantrepresentative for specific recommendations.Nylon 6-Double Row Main Brush Recommended for general sweeping, and hasgood hopper loading. Nylon has the longest lifeof the bristle types. Use this brush for sweepingrough or irregular surfaces.The fuse is a one-time protection devicedesigned to stop the flow of current in the eventof a circuit overload. The 15 A fuse is locatedbehind the hopper on the main frame.NOTE: Always replace the fuse with a fuse ofthe same type and amperage.The following chart shows the various circuitbreakers and fuses and the electricalcomponents they protect.PROTECTIVEDEVICERATINGPROTECTEDCIRCUITCB 1CB 2FU 1Shaker MotorMain Drive (Propel) MotorControl PowerS10 9007293 (2 10)15 A60 A15 APolypropylene 6-Double Row Main Brush Superior pick-up of sand, gravel, and paperlitter. Polypropylene retains its stiffness whenwet and can be used indoors or outdoors withequal performance. Not recommended forhigh-temperature debris.Fiber and Wire 6-Row Main Brush Offersgood sweeping action and pickup in heavy dustconcentrations. This brush is recommendedwhere soilage is slightly encrusted. The brush isnot recommended for heavy buildup or hardpacked soilage.Natural Fiber 18 Row Main Brush Thenatural choice for cleaning fine debris on carpetand sweeping very heavy dust and other fineparticles on hard surfaces.11
OPERATIONSWEEPINGMACHINE OPERATIONPRE OPERATION CHECKLIST Check the battery charge level. Check the hopper lip skirt for damage andwear. Check the hopper seal for damage andwear. Check the dust filter for damage. Check the condition of the main brush.Remove any string, banding, plastic wrap,or other debris wrapped around the brush.Plan the sweeping in advance. Try to arrangelong runs with minimum stopping and starting.Overlap brush paths. Sweep as straight a pathas possible. Avoid bumping into posts orscraping the sides of the sweeper. Sweepdebris from very narrow aisles into main aislesahead of time. Do an entire floor or section atone time.Pick up oversize debris before sweeping. Pickup pieces of wire, twine, or string, which couldbecome entangled in brush or brush plugs.1. Turn the on off switch key to the onposition. Check the main brush and rear brush skirtsfor damage, wear, and clearance. Side Brush Option: Check the condition ofthe side brush. Remove any string, banding,plastic wrap, or other debris wrappedaround the brush. Check the service records to determinemaintenance requirements.OPERATION ON GRADESDrive the machine slowly on grades. Themaximum rated climb angle is 7 or 12.2%.FOR SAFETY: When Using Machine; GoSlow On Grades And Slippery Surfaces.2. Release the machine parking brake, ifequipped.3. Move the main brush lever into the (MainBrush Down) or (Main Brush Free-Float)position.4. Move the side brush arm into the downposition.5. Sweep as required.6. Raise the main brush and side brush.12S10 9007293 (2 10)
OPERATION7. Turn the on-off switch key to the left.Remove the key from the on-off switch.5. Swing the dump lever (B) under the hook(C); Lift the dump lever to dump thehopper (A).BCAFOR SAFETY: Before leaving or servicingmachine; stop on level surface, set parkingbrake, and turn off machine.EMPTYING THE HOPPER1. Pull the main brush lever into the (MainBrush Up) position.2. Pull the side brush arm into the raisedposition.3. Slowly drive the machine up to the dumpsite. Turn off the machine. The filter willoperate for approximately 20 seconds.NOTE: The filter shaker override switch must bein the “on” position to automatically shake thedust filter when the machine is turned off.FOR SAFETY: Before leaving or servicingmachine; stop on level surface, set parkingbrake, and turn off machine.03142A. HopperB. Dump LeverC. Lever Hook6. Engage the lever hook (not shown) tokeep the hopper in the “dump” position.7. Slowly back the machine away from thedump site or remove the hopper from themachine to empty the contents from thehopper.NOTE:See REMOVING THE HOPPER in thefollowing section if it is necessary to remove thehopper from the machine to empty the hopper.8. Release the lever hook (not shown), lowerthe hopper, and return the dump lever toits storage location.9. Lower the filter cover.4. Lift the filter cover.S10 9007293 (2 10)13
OPERATIONREMOVING THE HOPPER1. Pull the main brush lever into the (MainBrush Up) position.6. Reinstall the hopper into the machine.Make sure the hooks on hopper arecompletely installed onto the machine.2. Pull the side brush arm into the raisedposition.3. Turn off the machine. The filter will operatefor approximately 20 seconds.NOTE: The filter shaker override switch must bein the “on” position to automatically shake thedust filter when the machine is turned off.FOR SAFETY: Before leaving or servicingmachine; stop on level surface, set parkingbrake, and turn off machine.4. Lift the filter cover.7. Close the filter cover.5. Seek assistance to remove the hopperfrom the machine. Lift the hopper out ofthe machine.WARNING: Heavy hopper. Do notremove without help. Can cause backstrain.14S10 9007293 (2 10)
OPERATIONMACHINE TROUBLESHOOTINGProblemCauseRemedyExcessive dustingDust skirts and seals worn,damaged, not adjusted properlyReplace or adjust skirts or sealsDust filter cloggedShake and/or clean or replace filterVacuum hose damagedReplace vacuum hoseVacuum fan belt slipping or brokenAdjust or replace beltBrush bristles wornReplace brushesBrushes not adjusted properlyAdjust brushesBrushes not installed properlyReinstall brushesDebris caught in brush drivemechanismFree mechanism of debrisHopper fullEmpty hopperHopper floor skirts worn, damagedReplace skirtsBrush belt slipping, or brokenReplace beltCharger not plugged into electricalreceptaclePlug charger into electricalreceptacleCharger cord not completelyplugged into bottom of chargerReplug charger cord into chargerCharger cord is damagedReplace charger cordPoor sweepingperformanceBattery charger notoperatingS10 9007293 (2 10)15
MAINTENANCEMAINTENANCE251431MAINTENANCE CHARTIntervalDailyWeeklyKeyDescription1Brush skirts234Main brushSide brushHopper5Battery cellsProcedureCheck for damage, wear, andfloor clearanceCheck for damage, wear, debrisCheck for damage, wear, debrisCheck seals for damage andwearCheck electrolyte levelNo. ofLubricant/ ServiceFluidPoints 5 113DW2LUBRICANT/FLUIDDW Distilled water16S10 9007293 (8 2015)
MAINTENANCEBATTERIESFOR SAFETY: Before leaving or servicingmachine, stop on level surface, turn offmachine, set parking brake (if equipped),and remove key.The lifetime of the batteries depends on theirproper maintenance. To get the most life fromthe batteries;-Do not charge the batteries more than oncea day and only after running the machine fora minimum of 15 minutes.-Do not leave the batteries partiallydischarged for long period of time.-Only charge the batteries in awell-ventilated area to prevent gas build up.Charge batteries in areas with ambienttemperatures 27 C (80 F) or less.-Allow the charger to complete charging thebatteries before re-using the machine.-Maintain the proper electrolyte levels offlooded (wet) batteries by checking levelsweekly.The level should be slightly above the batteryplates as shown before charging. Add distilledwater if low.
S10 *997293* 9007293 Rev. 04 (8-2015) Sweeper English EN Operator Manual (Battery) For the latest parts manual o
Nevi's existing 2005 Tymco 600 street sweeper will be used as a trade-in to offset the cost of the new sweeper. The trade-in value is 20,000, which staff finds acceptable for the age and condition of the current sweeper. The total cost of the sweeper to the City of Novi would be 186,540.
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English 4 STORAGE CAUTION: Store the sweeper so that if the handle falls, it will not strike a person, animal, or valuable. To store, lift the back of the sweeper head 2 up until the storage magnet 11 engages with the metal plate.
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Battery Status: To check the battery charge status, turn on the battery power by switching “On” the Battery Power Switch. Please do not let the battery fully die, this severly shortens the life of the battery. Battery Recharge: It will take about 4 hours to reach full charge. To recharge the battery, plug the supplied power supply into the
On-Battery - The Back-UPS is supplying battery power. Low Battery - The Back-UPS is supplying battery power and the battery is near a total discharge state. Replace Battery Detected - The battery needs to be charged, or is at end of life. Low Battery Shutdown - During On Battery operation Back-UPS BX Series 750VA, 950VA, 1200VA, 1600VA, 2200VA
When the battery weakens, the red indicator light will blink at a constant rate when the user’s hands are within the sensor range. the battery must be replaced within two weeks. To replace the battery on battery option: 1. carefully open the battery’s box. Remove the old battery. 2. Replace the used battery with a new 9V battery (Lithium .
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