Compressed Air Line Filters - Alup
COMPRESSED AIR LINE FILTERS EXCEPTIONAL ENGINEERING FOR SUPERIOR AIR SYSTEM PERFORMANCE & EFFICIENCY www.alup.com
ALUP NEXT GENERATION OF COMPRESSED AIR LINE FILTERS: BUILT TO BOOST YOUR INDUSTRIAL AIR APPLICATIONS. Untreated compressed air contains dirt and particles that must be filtered out to protect your air-powered equipment as well as your final products. However, filters also affect your air system performance and efficiency. That is why Alup set out to create an innovative filter range that is: - Comprehensive and dynamic to meet the wide variety of industrial applications. - In line with ISO 8573-1 2010 to offer the highest air purity. - Energy-efficient with the lowest possible cost of ownership. - Of low-maintenance with easy access for service. With this new design, our new series surpasses all conventional filters in the market, proving to be Alup most advanced filter yet. The housing and element have been redesigned to improve air flow and performance. The series also features the latest in filtration technology, incorporating particle, coalescing and oil vapor filters as well as water separators, all of which are available in a wide range of port sizes to ensure seamless integration with your compressor, other air treatment equipment and pipework (AIRnet). COMPRESSED AIR LINE FILTERS I 3
INTRODUCING BEST-IN-CLASS FILTRATION PERFORMANCE AN ALL-INCLUSIVE OFFER Why compromise your Alup air system performance with third party filters? Alup filters have been designed, built and tested to integrate seamlessly with our compressors, air treatment equipment and pipework to deliver quality air with the highest efficiency and reliability. Alup new filter series features next-generation engineeering to safeguard your air-powered equipment with maximum efficiency, reliability and ease of use. Features & Benefits LOW COST OF OWNERSHIP RELIABLE FILTRATION IMPROVED OPERATING CONDITIONS ROBUST DESIGN & CORROSION PROTECTION FLEXIBLE INSTALLATION Advanced filter design to optimize flow A dynamic proprietary design secures air With a maximum operating temperature Durable and hard-wearing electrophoretic Available in 1/8” to 3” threaded BSP and capabilities, significantly reducing quality, as well as an extremely reliable of 120 C (248 F) and a maximum operating coating on both internal and external NPT port sizes and flow rates from 10-2550 differential pressure and thus increasing and efficient filtration process. pressure of up to 20.7 bar (300 psig), surfaces. m3/h (6 - 1500 scfm.) UNDEMANDING MAINTENANCE MODULAR FILTER energy efficiency. The result is the lowest possible total cost of ownership. MARKET-LEADING MEDIA TECHNOLOGY CERTIFIED PERFORMANCE we have a solution for all your filtration requirements. ISO12500-1 & ISO 8573-1 2010, both PRODUCT SAFETY Introducing new deep pleated media housings and elements are manufactured Guaranteed safe housing closure with technology across the elements, using only the highest quality materials single-start thread and fixed thread combined with a custom-engineered anti to provide optimum performance and engagement stop and lock indication re-entrainment layer for exceptional oil improved efficiencies. arrows to prevent over tightening and coalescence. Tested and validated in accordance with ensure effective sealing. Low-cost connecting kits, wall mounting Unique, externally accessible automatic brackets and new filter head design enable drain supplied as standard with a drain easy and simple installation to cover most shield cover. applications. USER-FRIENDLY EASY DIFFERENTATION Differential pressure indicators and gauges Corrosion resistant color-coded end caps available. for easy and accurate filtration grade differentiation. 4 I COMPRESSED AIR LINE FILTERS COMPRESSED AIR LINE FILTERS I 5
UNRIVALLED PERFORMANCE Alup filters were designed to deliver on performance and energy savings. Their coalescing grades provide a saturated differential pressure of less than 0.125 bar across the range. EXTENSIVE FILTER RANGE FOR YOUR INDUSTRY COMPRESSED AIR FILTERS Our range of coalescent, dust and oil vapor compressed air filters come in six filtration grades, with several options and certifications. MARKET-LEADING FILTRATION PERFORMANCE WATER SEPARATORS Integrated in the air filtration range, the new water separators combine proven The series features deep-pleated media To ensure optimal performance and low centrifugal technology with a new innovative housing design to eliminate 99% of bulk to deliver exceptional oil aerosol removal cost, filter elements should be replaced water while guaranteeing continuously low differential pressure. and particulate retention; significantly with original parts every 12 months/8000 reducing differential pressure and energy hours (whichever comes first). Activated The custom-engineered centrifugal module features unique vans to eliminate points of consumption for low operational lifetime carbon filter elements should be low efficiency and a vortex arrestor to stop entrainment. costs. The new element optimizes replaced every 6 months/1000 hours filtration efficiency and produces (whichever comes first).be replaced every This ensures minimal operating pressure drop and maintains excellent liquid removal compressed air in line with the highest 6 months/1000 hours (whichever comes even at low velocities. standards of air purity as defined by ISO first). 8573-1: 2010. HIGH QUALITY COMPONENTS Push Fit Elements ensure perfect sealing within the filter housing and assist with easy removal Corrosion resistant end caps Injection molded from glass-filled nylon for added durability High quality stainless steel cylinders provide corrosion resistance and deliver strength and stability to the element Custom engineered hydrophobic & oleophobic borosilicate media specifically developed to deliver consistently low pressure drop, combined with pleated material for high dust retention and capacity and an increased filtration surface area Custom outer drainage layer prevents oil carryover and improves coalescence performance Unique Element end cap color-coded OPTIMIZED FLOW INCREASED PERFORMANCE - New deep-pleated media - Exceptional aerosol and particle removal - Improved air flow - Extremely low pressure drop ( 125 mbar) - Push-fit filter elements - Operating temperature of up to 120 C (248 F) - Profiled bowl design and hexagonal characteristics - Reduced energy consumption - Reduced cost of ownership - Operating pressure of up to 20.7 bar (300 psig) IMPROVED SERVICEABILITY - Dead-stop head to bowl connection spanner locator - New externally accessible drain system for quick and simple grade identification 6 I COMPRESSED AIR LINE FILTERS COMPRESSED AIR LINE FILTERS I 7
PERFORMANCE ASSURED FILTER HOUSING DESIGN FILTRATION GRADES ELEMENT TECHNOLOGY INDEPENDENT VALIDATION The ISO 8573 group of International The new series is available in a complete Housings are approved to international Standards is used for the classification of range of contaminant removal grades standards including: compressed air. designed to meet the compressed air Pressure Equipment Directive purity requirements throughout industry. 2014/68/EU – Lloyd’s Register EMEA – 1000 hour neutral salt spray test for ISO 8573-1: 2010 corrosion to ISO 9227: 2006 Notified Body No. 0038 Compressed air purity standard ISO 9001 Quality Systems – Burst pressure tested in excess of 100 ISO 12500 Series LRQ0930553 – Lloyd’s Register EMEA International standard – Notified Body No. 0038 for compressed air filter testing barg for a 5:1 safety factor Housings are pressure decay tested aerosol integrity tested G S C D V Particle removal (micron) 5 - 1 - 0.01 - Outlet oil aerosol concentration (mg/m³) 1 0.3 - 0.01 - 0.003 Total mass efficiency (%) 90 99.25 - 99.9 - - Quality class of air at outlet (particles / oil) 4/3 -/3 3/- -/2 1/- -/1 Initial pressure drop over filter in dry applications (bar) 0.05 0.055 0.055 0.085 0.085 0.115 Initial pressure drop over filter in wet applications (bar) 0.08 0.125 - 0.125 - - At reference conditions, unless otherwise stated and according to ISO 1217, third edition, annex C. Referred to an absolute pressure of 1 bar and temperature of 20 C According to ISO 8573-1:2010 in a typical installation According to ISO 12500-1 at oil concentration upstream of the filter of 10 mg/m3 (Grade G 40 mg/m3) CRN Approved - CRN0E19418 before despatch. Fine filters are 100% P For use within Canada CORRECTION FACTORS 2/7 2 3 2 In any compressed air system, impurities are inevitable. Dust, dirt, water and oil contaminants can reduce air quality and significantly For maximum flow rate, multiply model flow rate by the correction factor corresponding to the minimum operating pressure affect system efficiency. However, inadequate or incorrect filtration can negatively impact performance and end user equipment, and Operating pressure barg (psig) 4 (58) 5 (72) 6 (87) 7 1 (100) 8 (115) 10 (145) 12 (174)1 14 (203) 16 (232) 20 (290) Correction factor 0.76 0.84 0.92 1.00 1.07 1.19 1.31 1.41 1.51 1.6 cause potential costly system downtime. With over 30 years of experience, Alup has the know-how to support the individual demands of our customers. Laser cutting Packaging and bottling Optical industry 5 TYPICAL INSTALLATIONS 2/7 2/7 2 A 1 3 2/7 1 1 2 2 C 2 3 3 3 1 1 22 3 2 1 11 Automotive Energy 5 5 2 2/7 3 2 1 1 1 4 B 3 5 2 1 1 9 32 3 2 3 D2 1 1 1 8 1 4 3 2 5 2 4 2 1 3 9 3 4 19 F 2 3 1 8 8 9 1 3 4 1 8 8 6 2 1 1 8 6 4 3 2 3 1 9 4 2 33 2 8 5 5 2 4 9 6 3 1 3 3 8 4 3 1 8 Electronic component manufacturing 2/7 5 4 2 E 1 1 9 8 4 Compressor with after-cooler G filter C filter V filter S filter D filter P filter Refrigerant dryer Adsorption dryer 1 2 3 4 5 6 7 8 9 A receiver is always suggested 5 Glass / crystal Gas generation Nuclear 2 3 plants 1 8 I COMPRESSED AIR LINE FILTERS A. 4 2 9 1 1 32 3 9 B. 5 5 4 4 6 General purpose protection air purity to ISO 8573-1:2010 G filter [ 3 : - : 3 ] P filter [ 4 : - : 3 ] 9 1 General purpose protection and reduced oil concentration air purity to ISO 8573-1:2010 [1:-:2] 5 C. 2 3 D. 9 4 6 High quality air with reduced dew point air purity to ISO 8573-1:2010 [1:4:2] High quality air with reduced dew point and oil concentration air purity to ISO 8573-1:2010 [1:4:1] E. F. High quality air with extremely low dew point air purity to ISO 8573-1:2010 [2:2:1] High quality air with extremely low dew point air purity to ISO 8573-1:2010 [1:2:1] COMPRESSED AIR LINE FILTERS I 9 9
TECHNICAL SPECIFICATIONS Water Separators Coalescing & Particulate Filter Size Flow Rate / Size m3/h lt/min. SCFM Conn. Size ACCESSORIES A B C E Weight (KG) Approx. Dimensions (mm) Element Model DIFFERENTIAL PRESSURE EQUIPMENT 1 10 180 6 ( G1/8 ) 50 17 157 60 0.25 F (Grade) 1 2 25 420 15 ( G1/4 ) 50 17 157 60 0.25 F (Grade) 2 3 42 720 25 ( G1/4 ) 70 24 231 70 0.6 F (Grade) 3 4 54 900 32 ( G3/8 ) 70 24 231 70 0.6 F (Grade) 4 5 85 1,440 50 ( G1/2 ) 70 24 231 70 0.6 F (Grade) 5 6 119 1,980 70 ( G1/2 ) 127 32 285 80 1.7 F (Grade) 6 7 144 2,400 85 ( G3/4 ) 127 32 285 80 1.7 F (Grade) 7 8 178 2,940 105 ( G1 ) 127 32 285 80 1.7 F (Grade) 8 9 212 3,540 125 ( G3/4 ) 127 32 371 80 2 F (Grade) 9 10 297 4,980 175 ( G1 ) 127 32 371 80 2 F (Grade) 10 11 476 7,920 280 ( G1 1/4 ) 140 40 475 80 3 F (Grade) 11 12 680 11,340 400 ( G1 1/2 ) 140 40 475 80 3 F (Grade) 12 13 765 12,780 450 ( G2 ) 170 53 508 100 4.9 F (Grade) 13 14 1189 19,800 700 ( G2 ) 170 53 708 100 5.5 F (Grade) 14 15 1444 24,060 850 ( G2 1/2 ) 220 70 736 100 10.5 F (Grade) 15 16 1529 25,500 900 ( G3 ) 220 70 736 100 10.5 F (Grade) 16 17 2125 35,400 1250 ( G3 ) 220 70 857 100 11.5 F (Grade) 17 18 2550 42,480 1500 ( G3 ) 220 70 1005 100 12.5 F (Grade) 18 1 10 180 6 ( G1/8 ) 50 17 157 60 0.25 NA 2 25 420 15 ( G1/4 ) 50 17 157 60 0.25 NA 3 42 720 25 ( G1/4 ) 70 24 231 70 0.6 NA 4 59 960 35 ( G3/8 ) 70 24 231 70 0.6 NA 5 85 1,440 50 ( G1/2 ) 70 24 231 70 0.6 NA D 4240mm mm Automatic Drain 40mm (with adapter) 28mm 28mm 30mm 6 119 1,980 70 ( G1/2 ) 127 32 285 80 1.7 NA 7 212 3,540 125 ( G3/4 ) 127 32 285 80 1.7 NA 8 297 4,980 175 ( G1 ) 127 32 285 80 1.7 NA 9 476 7,920 280 ( G1 1/4 ) 140 40 475 80 3 NA 10 680 11,340 400 ( G1 1/2 ) 140 40 475 80 3 NA 11 1189 19,800 700 ( G2 ) 170 53 508 100 4.9 NA 12 1444 24,060 850 ( G2 1/2 ) 220 70 420 100 8 NA 13 2550 42,480 10 I COMPRESSED AIR LINE FILTERS 1500 ( G3 ) 220 70 420 100 8 NA DIFFERENTIAL PRESSURE EQUIPMENT 71 mm high 42 mm high DIFFERENTIAL PRESSURE INDICATOR DIFFERENTIAL PRESSURE GAUGE DIFFERENTIAL PRESSURE GAUGE INCL. POTENTIAL-FREE CONTACT 40mm DRAINS 28mm D 28 mm 30mm Automatic Drain (without adapter) DRAINS MANUAL DRAIN WITH ADAPTER AUTOMATIC DRAIN (FLOATER) WITH ADAPTER LEVEL-CONTROLLED DRAIN INSTALLATION KITS D 3030mm mm Manual Drain (without adapter) 40mm D 40 mm 28mm Manual Drain (with adapter) 30mm SERIAL CONNECTING AND WALL-MOUNTING KITS See data sheet for standard scope of delivery COMPRESSED AIR LINE FILTERS I 11
Care Trust Efficiency Care is what service is all about: professional service by knowledgeable people, using high-quality original parts. Trust is earned by delivering on our promises of reliable, uninterrupted performance and long equipment lifetime. Equipment efficiency is ensured by regular maintenance. Efficiency of the service organization is how Original Parts and Service make the difference. www.alup.com 6999640480 Contact your local alup kompressoren representative
According to ISO 12500-1 at oil concentration upstream of the filter of 10 mg/m3 (Grade G 40 mg/m3) C. High quality air with reduced dew point air purity to ISO 8573-1:2010 [ 1 : 4 : 2 ] E. High quality air with extremely low dew point air purity to ISO 8573-1:2010 [ 2 : 2 : 1 ] F. High quality air with extremely low dew point air purity to .
Compressed Air & Gas Institute s 1300 Sumner Avenue s Cleveland, OH 44115 Phone: 216/241-7333 s Fax: 216/241-0105 s E-mail: cagi@cagi.org 204 Compressed Air Distribution (Systems) CHAPTER 4 4 Compressed Air Distribution (Systems) CompreSSeD Air DiStribution SyStemS When a compressed air distribution system is properly designed, installed, operated
12 spd 3/4" drill press 86 orbit or-2501f ne lot # 87 12-ton hydraulic pipe bender ne oxy/acet set w/torch, gauges, cart & bottles 88 ne 89 compressed gas bottle ne 90 compressed gas bottle ne 91 compressed gas bottle ne 92 compressed gas bottle ne 93 compressed gas bottle ne 94 compressed gas bottle ne 95 compressed gas bottle ne 96 compressed .
Designing FIR Filters with Frequency Selection Designing FIR Filters with Equi-ripples Designing IIR Filters with Discrete Differentiation Designing IIR Filters with Impulse Invariance Designing IIR Filters with the Bilinear Transform Related Analog Filters. Lecture 22: Design of FIR / IIR Filters. Foundations of Digital .
compressed air systems with non-energy benefits - a review . Therese Nehler . Abstract Compressed air is widely used in supporting industrial manufacturing processes due to its cleanness, practicality and ease of use. However, the efficiency of compressed air systems is often very low. Typically, for compressed air-driven tools only 10-15% .
ISO 8573-1:2010 Air Quality Standard ISO 8573-1, the international standard for compressed air quality, defines the amount of contamination permissible in compressed air. The standard identifies three primary forms of contamination in compressed air systems solid particles, water and oil.
Hydraulic Filters Pleated Oil Filters EDM Filters Water Absorbent Filters Depth Filter Elements FUEL FILTERS AND SEPARATORS Coalescers Separators Clay Filters . Gresen Guardian Filter Gulfgate Engineering Hahn Hankinson International Harmsco Ind. Filters
IIR filters are digital filters with infinite impulse response. Unlike FIR filters, they have the feedback (a recursive part of a filter) and are known as recursive digital filters. Figure 2 Block diagrams of FIR and IIR filters For this reason IIR filters have much better frequency response than FIR filters of the same order. Unlike FIR .
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