Armored Cables For Hazardous Locations - Royalelectric

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Armored Cables for Hazardous Locations from a company you have trusted for over 70 years.

GARDEX ARMORED CABLES Dekoron Wire & Cable has a reputation of offering cables that exceed the requirements of the petro-chem industry in both the domestic and global market. Our products offer the proven reliability, quality and reputation of the Dekoron brand name supported by the technical depth, expertise and financial backing of the Marmon Group and Berkshire Hathaway. We embrace the cornerstone Marmon philosophies of direct customer relationships and problem solving. Dekoron offers a wide array of cables for process monitoring and control applications. Marmon Gardex Type MC-HL and ITC-HL continuously-corrugated, welded armor cables have been developed and improved over the last 50 years. Dekoron specializes in MC-HL, ITC-HL, and Fieldbus cables, as well as custom cables that use Cat5e or optical fibers as core material. Gardex is a self-contained cable conduit system with an impervious continuously-corrugated armor. This armor provides a vapor-tight, metallic sheath to protect the cable. An overall polymeric jacket and an equipment grounding conductor(s) are also provided to meet hazardous location (“–HL”) requirements. Gardex Type MC-HL and ITC-HL cables are listed for use in Class I, Division 1 hazardous locations. A Class I, Division 1 location is defined as an area where ignitable concentrations of flammable gases or vapors are present in normal operating conditions. The Gardex armor system is recognized as two of the four approved wiring methods in NEC Article 501.10.A.1. Gardex cables are also available for Class I, Division 2 applications. Features of Gardex Armor Self-Contained Conduit and Wiring System Provides a Hermetically Sealed Barrier Considered an Electrical Shield in Certain Applications Provides Ruggedness and Physical Protection for Cables against Workplace and Installation Hazards Armor is Impact and Crush Resistant to UL 2225 Standards Aluminum Sheath Provides Superior Electrical Shielding Performance for AC Drive Applications Outer Jackets are Sunlight, Oil, and Moisture Resistant Oil Resistant II or Artic-Grade (-40 C) Jackets are Available All Jackets have Printed Sequential Length (Feet or Meter) Markings

INSTRUMENTATION & CONTROL Instrumentation: 300V, 105 C, UL Type PLTC/ITC & ITC-HL, or 600V, 90 C, UL Type MC-HL Control: 300V, 105 C, UL Type ITC-HL, or 600V, 90 C, UL Type MC-HL Gardex is a UL-listed instrumentation cable that provides outstanding performance in process control applications which are subject to high current or voltage interference. It offers a variety of conductor combinations consisting of shielded or unshielded pairs, triads, and multiple conductors with or without overall shielding. Various insulation and jacketing materials are available to suit special requirements or standards. Gardex cables may be installed in trays, ducts, or conduits, and may also be self-supported or direct-buried. Construction Conductor Types: Insulation Types: Note: i 600V Applications Only ii 300V Applications Only iii PVC/Nylon or XLPE Insulation Required iv XLPE Insulation & ArcticGrade Jacket Required v 600V Applications Only, Green Ground Required vi Insulation at -70 C, Jacket at -51 C vii Tinned Copper Conductor Required viii Available by Request Only Annealed, Bare Copper, Class “B” Stranded, per ASTM B3 & B8 Annealed, Tinned Copper, Class “B” Stranded, per ASTM B3, B8, & B33 Instrumentation: PVCii , PVC/Nylon, XLPE Control: PVC/Nyloni, XLPE Color Code: Instrumentation: ICEA Method 1, Table E1: Black & White (Pairs); Black, White, & Red (Triads), with Printed Number Control: ICEA Method 4, Table 3: Black & Numbered, ICEA Method 1, Table E2 Shielding: Inner Jacket: Armor: Aluminum/Polyester Shield, with Drain Wire Overall Jacket PVC Special Lengths: Continuous lengths of up to 10,000 ft can be provided based on cable configuration. Please contact your Dekoron customer service representative with your specific needs. PVC Gardex Continuously-Corrugated, Welded Aluminum Performance Standards UL-Listed, Type MCi, per UL 1569, or Type PLTC/ITCii, per UL 13 & UL 2250, for use in Class I, Division 2 Hazardous Locations UL-Listed, Type ITC-HLii, or MC-HLi, per UL 2225, for use in Class I, Division 1 Hazardous Locations UL-Approved and Marked for Cable Tray “CT” Use UL-Approved and Marked with “FT-4/IEEE 1202” Flame Test Designationiii UL-Approved and Marked with “-40 C” Designation, per ULiv Cables Pass 70,000 BTU/hr Vertical Tray Flame Test, per UL 1581, UL 1685, ICEA, & IEEE 383 Custom Gardex Cables Dekoron offers a variety of custom cables that you can specify: ITC–HL Cat5e Ethernet Cables with Gardex Armor: These are industrial-type, ruggedized Cat5e Ethernet cables that use larger conductors. The Gardex armor enables the cable to be used in Class I, Division 1 environments. Fiber and Power Composite Cables: We can combine power and fiber cables into one composite cable and apply a Gardex armor.

Gardex Instrumentation Cable – Specifications Electrical Properties Units Conductor Size - 300V 18 AWG/0.8 mm 2 Conductor Size - 600V 16 AWG/1.3 mm 2 18 AWG/0.8 mm2 16 AWG/1.3 mm2 Ω/Mft Ω/km 6.7 21.9 4.2 13.7 6.7 21.9 4.2 13.7 56 56 31 31 184 184 102 102 64 64 35 35 210 210 115 115 38 38 21 21 125 125 69 69 43 43 24 24 141 141 79 79 L/R Ratio pF/ft pF/m pF/ft pF/m pF/ft pF/m pF/ft pF/m µH/Ω Inductance [L] µH/ft Resistance [R] Mutual Capacitance Type 185W Type 187W Type 2X5W Type 2X7W µH/m Conductor Size: 18 AWG/0.8 mm2 185W–8860R 187W–80280 187W–80480 187W–80880 187W–81280 187W–82480 187W–60480 187W–60880 187W–61280 187W–62480 Conductor Size: 18 AWG/0.8 mm2 2X5W–89610200S1 2X7W–80260200S1 2X7W–80460200S1 2X7W–80860200S1 2X7W–81260200S1 2X7W–82460200S1 2X7W–60460200S1 2X7W–60860200S1 2X7W–61260200S1 2X7W–62460200S1 0.58 0.17 16 0.54 Nominal O.D. in mm 0.22 24 0.71 Weight lb/ft kg/m 0.20 0.66 Jacket Thickness mils mm 1 2 4 8 12 24 0.500 12.7 0.130 0.194 50 1.27 0.680 17.3 0.222 0.330 50 1.27 0.800 20.3 0.302 0.450 50 1.27 0.980 24.9 0.435 0.647 50 1.27 1.170 29.7 0.588 0.875 50 1.27 1.430 36.3 0.934 1.389 50 1.27 1 2 4 8 12 24 0.540 13.7 0.150 0.224 50 1.27 0.760 19.3 0.274 0.407 50 1.27 0.880 22.4 0.363 0.540 50 1.27 1.120 28.4 0.564 0.840 50 1.27 1.230 31.2 0.715 1.064 50 1.27 1.625 41.3 1.248 1.858 50 1.52 Pairs Part Number–600V MC-HL 2X7W–60260200S1 20 2 187W–60280 Conductor Size: 16 AWG/1.3 mm 2X5W–69610200S1 0.18 Pairs Part Number–300V PLTC/ITC Conductor Size: 16 AWG/1.3 mm 185W–6860R 13 Nominal O.D. in mm Weight lb/ft kg/m Jacket Thickness mils mm 1 2 4 8 12 24 0.640 16.3 0.174 0.259 50 1.27 0.840 21.3 0.276 0.410 50 1.27 0.980 24.9 0.370 0.551 50 1.27 1.230 31.2 0.535 0.796 50 1.27 1.360 34.5 0.673 1.002 50 1.27 1.830 46.5 1.141 1.698 60 1.52 1 2 4 8 12 24 0.640 16.3 0.185 0.276 50 1.27 0.940 23.9 0.337 0.502 50 1.27 1.020 25.9 0.426 0.634 50 1.27 1.230 31.2 0.620 0.922 50 1.27 1.430 36.3 0.812 1.208 50 1.27 1.990 50.5 1.485 2.211 60 1.52 2

Gardex Control Cable – Specifications Electrical Properties Units 14 AWG/2.1 mm2 Conductor Size 12 AWG/3.3 mm2 10 AWG/5.3 mm2 Ω/km 2.6 8.6 1.7 5.4 1.0 3.4 13 43 14 46 15 49 L/R Ratio pF/ft pF/m µH/Ω Inductance [L] µH/ft Resistance [R] Ω/Mft Mutual Capacitance Type 2X3W µH/m Conductors Part Number–600V MC-HL Conductor Size: 14 AWG/2.1 mm2 2X3W-4036L230MC 2X3W-4046L230MC 2X3W-4056L230MC 2X3W-4076L230MC 2X3W-4096L230MC 2X3W-4126L230MC Conductor Size: 12 AWG/3.3 mm2 2X3W-2036L230MC 2X3W-2046L230MC 2X3W-2056L230MC 2X3W-2076L230MC 2X3W-2096L230MC 2X3W-2126L230MC 36 0.19 53 0.62 0.18 Nominal O.D. in mm 79 0.58 0.17 Weight lb/ft kg/m 0.54 Jacket Thickness mils mm 3 4 5 7 9 12 0.720 18.3 0.250 0.373 50 1.27 0.800 20.3 0.292 0.434 50 1.27 0.840 21.3 0.322 0.479 50 1.27 0.940 23.9 0.396 0.590 50 1.27 1.020 25.9 0.458 0.681 50 1.27 1.120 28.4 0.545 0.811 50 1.27 3 4 5 7 9 12 0.880 20.3 0.309 0.459 50 1.27 0.840 21.3 0.347 0.517 50 1.27 0.940 23.9 0.413 0.615 50 1.27 0.980 24.9 0.479 0.712 50 1.27 1.120 28.4 0.577 0.858 50 1.27 1.230 31.2 0.689 1.025 50 1.27 3 4 5 7 9 12 0.880 22.4 0.394 0.586 50 1.27 0.940 23.9 0.451 0.671 50 1.27 1.020 25.9 0.516 0.769 50 1.27 1.065 27.1 0.611 0.909 50 1.27 1.230 31.2 0.741 1.103 50 1.27 1.300 33.0 0.882 1.313 50 1.27 Conductor Size: 10 AWG/5.3 mm 2 2X3W-1036L230MC 2X3W-1046L230MC 2X3W-1056L230MC 2X3W-1076L230MC 2X3W-1096L230MC 2X3W-1126L230MC

Gardex Fieldbus 300V, 105 C, UL Type PLTC/ITC & ITC–HL 600V, 90 C, UL Type MC-HL Gardex Fieldbus cables are UL-listed and Fieldbus Foundation registered digital data cables conforming to FF-844 protocol. Gardex offers shielded pairs with overall shielding in numerous pair counts. Various jacketing materials are available to suit special requirements or standards. Gardex cables may be installed in trays, ducts, or conduits, and may also be selfsupported or direct-buried. Construction Conductor Types 18 or 16 AWG, Annealed, Tinned Copper, Class “B” Stranded, per ASTM B3, B8 & B33 18 or 16 AWG, Annealed, Bare Copper, Class “B” Stranded, per ASTM B3 & B8viii Insulation Circuit Identification & Color Codes XLPE Shielding Shielded Pair Jacketviii Aluminum/Polyester Shield, with Drain Wire Inner Jacket Flame-Retardant, PVC, Orange Flame-Retardant, Arctic-Grade PVC, Blackviii Armor Outer Jacket Gardex Continuously-Corrugated, Welded Aluminum Orange & Blue (Fieldbus Standard) Black & White, White Numbered Custom Color Codesviii Flame-Retardant, PVC, Black Flame-Retardant, Arctic-Grade PVC, Black Special Colorsviii Flame-Retardant, PVC, Orange Flame-Retardant, Arctic-Grade PVC, Blackviii Special Colorsviii Performance Standards Note: i 600V Applications Only ii 300V Applications Only iii PVC/Nylon or XLPE Insulation Required iv XLPE Insulation & ArcticGrade Jacket Required v 600V Applications Only, Green Ground Required vi Insulation at -70 C, Jacket at -51 C vii Tinned Copper Conductor Required viii Available by Request Only UL Listed, Type MCi, per UL 1569, or Type PLTC/ITCii, per UL 13 & UL 2250, for use in Class I, Division 2 Hazardous Locations UL Listed, Type ITC-HLii, or MCHLi, per UL 2225, for use in Class I, Division 1 Hazardous Locations UL-Approved and Marked for Cable Tray “CT” Use UL-Approved and Marked with “FT-4/ IEEE 1202” Flame Test Designationiii UL-Approved and Marked with “-40 C” Designation, per ULiv Cables Pass 70,000 BTU/hr Vertical Tray Flame Test, per UL 1581, UL 1685, ICEA, & IEEE 383 CUL-Listed as CEC Type ACIC in accordance with CSA Standard C22.2 No. 239v Passes ASTM D746-04 Brittleness Temperature Impact Test at -75 Cvi Meets Fieldbus Foundation FF-844 Specifications, Marked as “Type A H1 Fieldbus Cable”vii Meets ISA 50.02 Part 2 Fieldbus Standard, for Use in Industrial Control Systems Meets IEC 61158-2 Requirements for Industrial Fieldbus Cable

Gardex Fieldbus Cable – Specifications Electrical Properties Units Conductor Size - 300V 18 AWG/0.8 mm 2 16 AWG/1.3 mm Conductor Size - 600V 2 18 AWG/0.8 mm2 16 AWG/1.3 mm2 Ω/Mft Ω/km 6.9 22.7 4.4 14.3 6.9 22.7 4.4 14.3 23 23 75 75 24 24 79 79 21 21 69 69 22 22 72 72 L/R Ratio pF/ft pF/m pF/ft pF/m µH/Ω Inductance [L] µH/ft Resistance [R] Mutual Capacitance Type FB5W Type FB7W µH/m Conductor Size: 18 AWG/0.8 mm2 FB5W–8831A-274 FB7W–80230-374 FB7W–80430-374 FB7W–80830-374 FB7W–81230-374 FB7W–82430-374 FB7W–60460-374 FB7W–60860-374 FB7W–61260-374 FB7W–62460-374 Conductor Size: 18 AWG/0.8 mm2 FB5W–88610-274 FB7W–80260-374 FB7W–80460-374 FB7W–80860-374 FB7W–81260-374 FB7W–82460-374 FB7W–60470-374 FB7W–60870-374 FB7W–61270-374 FB7W–62470-374 0.67 0.20 16 0.66 Nominal O.D. in mm 0.22 24 0.71 Weight lb/ft kg/m 0.21 0.69 Jacket Thickness mils mm 1 2 4 8 12 24 0.580 14.7 0.156 0.232 50 1.27 0.800 20.3 0.263 0.391 50 1.27 0.940 23.9 0.353 0.526 50 1.27 1.170 29.7 0.526 0.783 50 1.27 1.300 33.0 0.681 1.013 50 1.27 1.760 44.7 1.173 1.746 60 1.52 1 2 4 8 12 24 0.640 16.3 0.185 0.275 50 1.27 0.940 23.9 0.333 0.495 50 1.27 1.065 27.1 0.452 0.673 50 1.27 1.300 33.0 0.660 0.982 50 1.27 1.560 39.6 0.892 1.328 50 1.27 2.060 52.3 1.608 2.393 60 1.52 Pairs Part Number–600V MC-HL FB7W–60270-374 23 2 FB7W–60260-374 Conductor Size: 16 AWG/1.3 mm FB5W–68710-274 0.20 Pairs Part Number–300V PLTC/ITC Conductor Size: 16 AWG/1.3 mm FB5W–6861A-274 15 Nominal O.D. in mm Weight lb/ft kg/m Jacket Thickness mils mm 1 2 4 8 12 24 0.580 14.7 0.163 0.242 50 1.27 0.840 21.3 0.278 0.413 50 1.27 0.980 24.9 0.370 0.550 50 1.27 1.230 31.2 0.561 0.835 50 1.27 1.360 34.5 0.680 1.011 50 1.27 1.920 48.8 1.318 1.961 60 1.52 1 2 4 8 12 24 0.640 16.3 0.190 0.283 50 1.27 1.170 29.7 0.479 0.713 50 1.27 1.360 34.5 0.690 1.027 50 1.27 1.300 33.0 0.653 0.972 50 1.27 1.560 39.6 0.871 1.297 50 1.27 2.140 54.4 1.583 2.355 60 1.52 2

GENERAL AND PACKING INFORMATION Packaging & Documentation Reels – Depending on the size of the cable, the products are delivered on wooden reels of up to 96” in diameter. There is an option to lag wooden reels –wood planks are nailed to the outer reel edges to prevent damages to the cable while in shipping. The wood reels are heat treated to comply with international phytosanitary requirements. Ends of the cables (“pig tails”) are exposed on the reels for final testing, but sealed for transportation. Certificates of Conformance are available upon request. CHEMICAL RESISTANCE CHART Jacketing Compound and Temperature Rating CHEMICALS Perfluoro Alkoxy (PFA), 260 C Fluorinated Ethylene Propylene (FEP), 200 C Chlorinated Polyethylene (CPE), 90 C High Density Polyethylene (HDPE) 105 C Low Density Polyethylene (LDPE) 105 C Polyvinylchloride (PVC), 105 C E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E E G G G G E E E E E E E G G G G G G P P P E E E E E E E G P P P P P P P P E E E E E G G G G P D E P P P P Sodium Chloride 10% Ammonium Hydroxide 10% Hydrochloric Acid 10% Sodium Hydroxide 10% Acetic Acid 5% Sulfuric Acid 30% Nitric Acid 10% Naphtha Methanol Diesel / Gasoline Acetone Kerosene Cyclohexane Benzene Toluene Carbon Tetrachloride E Excellent Retains 80% original ultimate tensils and 80% original elongation and has 50% volume swell. G Good Retains 60-80% original ultimate tensils or 60-80% original elongation or has 50-100% volume swell. P Poor Retains 60% original ultimate tensile or 60% original elongation or has 100% volume swell. D Deteriorated No properties could be recorded, compound deteriorated. Regional Sales Contacts Western Region Midwest and Northeast Region Southwest Region Southwest Region Based in Houston, TX Russell Islam russell.islam@dekoroncable.com Phone – 903-563-6927 Midwest and Northeast Region Based in Cincinnati, OH Kevin Dougherty kevin.dougherty@dekoroncable.com Phone – 513-553-1242 Western Region, Alaska and Western Canada Based in Petaluma, CA Scott Goddard scott.goddard@dekoroncable.com Phone – 707-762-6672 Customer Service Phone: 903-572-0657 Fax: 903-572-6153 Email: sales@dekoroncable.com Plant Address Revision Gardex –0114 1300 Industrial Road Mount Pleasant, TX 75455 Sales – 903-572-0657 Admin – 903-572-3475

ITC-HL Cat5e Ethernet Cables with Gardex Armor: These are industrial-type, ruggedized Cat5e Ethernet cables that use larger conductors. The Gardex armor enables the cable to be used in Class I, Division 1 environments. Fiber and Power Composite Cables: We can combine power and fi ber cables into one composite cable and apply a Gardex .

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