Armored Cables For Hazardous Locations

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Armored Cables for Hazardous Locationsfrom a company you have trusted for over 70 years.

GARDEX ARMORED CABLESDekoron Wire & Cable has a reputation of offering cables thatexceed the requirements of the petro-chem industry in boththe domestic and global market. Our products offer the provenreliability, quality and reputation of the Dekoron brand namesupported by the technical depth, expertise and financial backingof the Marmon Group and Berkshire Hathaway. We embrace thecornerstone Marmon philosophies of direct customer relationshipsand problem solving. Dekoron offers a wide array of cables forprocess monitoring and control applications.Marmon Gardex Type MC-HL and ITC-HL continuously-corrugated,welded armor cables have been developed and improved over the last50 years. Dekoron specializes in MC-HL, ITC-HL, and Fieldbus cables,as well as custom cables that use Cat5e or optical fibers as core material.Gardex is a self-contained cable conduit system with an imperviouscontinuously-corrugated armor. This armor provides a vapor-tight,metallic sheath to protect the cable. An overall polymeric jacket and anequipment grounding conductor(s) are also provided to meet hazardouslocation (“–HL”) requirements.Gardex Type MC-HL and ITC-HL cables are listed for use in Class I,Division 1 hazardous locations. A Class I, Division 1 location is definedas an area where ignitable concentrations of flammable gases or vaporsare present in normal operating conditions. The Gardex armor systemis recognized as two of the four approved wiring methods in NEC Article501.10.A.1.Gardex cables are also available for Class I, Division 2 applications.Features of Gardex Armor Self-Contained Conduit and Wiring System Provides a Hermetically Sealed Barrier Considered an Electrical Shield in Certain Applications Provides Ruggedness and Physical Protection for Cables againstWorkplace and Installation Hazards Armor is Impact and Crush Resistant to UL 2225 Standards Aluminum Sheath Provides Superior Electrical Shielding Performancefor AC Drive Applications Outer Jackets are Sunlight, Oil, and Moisture Resistant Oil Resistant II or Artic-Grade (-40 C) Jackets are Available All Jackets have Printed Sequential Length (Feet or Meter) Markings

INSTRUMENTATION & CONTROLInstrumentation: 300V, 105 C, UL Type PLTC/ITC & ITC-HL,or 600V, 90 C, UL Type MC-HLControl: 300V, 105 C, UL Type ITC-HL, or 600V, 90 C, UL Type MC-HLGardex is a UL-listed instrumentation cable that provides outstanding performance inprocess control applications which are subject to high current or voltage interference.It offers a variety of conductor combinations consisting of shielded or unshielded pairs,triads, and multiple conductors with or without overall shielding. Various insulationand jacketing materials are available to suit special requirements or standards. Gardex cables may be installed in trays, ducts, or conduits, and may also be self-supported ordirect-buried.ConstructionConductor Types:Insulation Types:Note:i 600V Applications Onlyii 300V Applications Onlyiii PVC/Nylon or XLPEInsulation Requirediv XLPE Insulation & ArcticGrade Jacket Requiredv 600V Applications Only,Green Ground Requiredvi Insulation at -70 C,Jacket at -51 Cvii Tinned Copper ConductorRequiredviii Available by Request OnlyAnnealed, Bare Copper, Class “B” Stranded, per ASTM B3 & B8Annealed, Tinned Copper, Class “B” Stranded, per ASTM B3, B8, & B33Instrumentation: PVCii , PVC/Nylon, XLPEControl: PVC/Nyloni, XLPEColor Code:Instrumentation: ICEA Method 1, Table E1: Black & White (Pairs);Black, White, & Red (Triads), with Printed NumberControl: ICEA Method 4, Table 3: Black & Numbered, ICEA Method 1, Table E2Shielding:Inner Jacket:Armor:Aluminum/Polyester Shield, with Drain WireOverall JacketPVCSpecial Lengths:Continuous lengths of up to 10,000 ft can be provided based on cable configuration.Please contact your Dekoron customer service representative with your specific needs.PVC Gardex Continuously-Corrugated, Welded AluminumPerformance Standards UL-Listed, Type MCi, per UL 1569, or TypePLTC/ITCii, per UL 13 & UL 2250, for use inClass I, Division 2 Hazardous LocationsUL-Listed, Type ITC-HLii, or MC-HLi, per UL 2225,for use in Class I, Division 1 Hazardous LocationsUL-Approved and Marked for Cable Tray “CT” Use UL-Approved and Marked with “FT-4/IEEE 1202”Flame Test DesignationiiiUL-Approved and Marked with “-40 C” Designation,per ULivCables Pass 70,000 BTU/hr Vertical Tray Flame Test,per UL 1581, UL 1685, ICEA, & IEEE 383Custom Gardex CablesDekoron offers a variety of custom cables that you can specify:ITC–HL Cat5e Ethernet Cables with Gardex Armor: These are industrial-type,ruggedized Cat5e Ethernet cables that use larger conductors. The Gardex armor enablesthe cable to be used in Class I, Division 1 environments.Fiber and Power Composite Cables: We can combine power and fiber cables into onecomposite cable and apply a Gardex armor.

Gardex Instrumentation Cable – SpecificationsElectrical PropertiesUnitsConductor Size - 300V18 AWG/0.8 mm2Conductor Size - 600V16 AWG/1.3 mm218 AWG/0.8 mm216 AWG/1.3 mm2Ω/Mft 411417979L/R RatiopF/ft pF/mpF/ft pF/mpF/ft pF/mpF/ft pF/mµH/ΩInductance [L]µH/ftResistance [R]Mutual CapacitanceType 185WType 187WType 2X5WType 2X7WµH/mConductor Size: 18 AWG/0.8 87W–61280187W–62480Conductor Size: 18 AWG/0.8 0200S12X7W–62460200S10.580.17160.54Nominal O.D.inmm0.22240.71Weightlb/ftkg/m0.200.66Jacket 501.271.62541.31.2481.858501.52PairsPart Number–600V MC-HL2X7W–60260200S1202187W–60280Conductor Size: 16 AWG/1.3 mm2X5W–69610200S10.18PairsPart Number–300V PLTC/ITCConductor Size: 16 AWG/1.3 mm185W–6860R13Nominal O.D.inmmWeightlb/ftkg/mJacket 501.271.99050.51.4852.211601.522

Gardex Control Cable – SpecificationsElectrical PropertiesUnits14 AWG/2.1 mm2Conductor Size12 AWG/3.3 mm210 AWG/5.3 mm2Ω/km2.68.61.75.41.03.4134314461549L/R RatiopF/ft pF/mµH/ΩInductance [L]µH/ftResistance [R]Ω/MftMutual CapacitanceType 2X3WµH/mConductorsPart Number–600V MC-HLConductor Size: 14 AWG/2.1 or Size: 12 AWG/3.3 30.620.18Nominal O.D.inmm790.580.17Weightlb/ftkg/m0.54Jacket 1.103501.271.30033.00.8821.313501.27Conductor Size: 10 AWG/5.3 3W-1076L230MC2X3W-1096L230MC2X3W-1126L230MC

Gardex Fieldbus300V, 105 C, UL Type PLTC/ITC & ITC–HL600V, 90 C, UL Type MC-HLGardex Fieldbus cables are UL-listed and Fieldbus Foundation registereddigital data cables conforming to FF-844 protocol. Gardex offers shieldedpairs with overall shielding in numerous pair counts. Various jacketingmaterials are available to suit special requirements or standards. Gardex cables may be installed in trays, ducts, or conduits, and may also be selfsupported or direct-buried.ConstructionConductor Types18 or 16 AWG, Annealed, Tinned Copper, Class “B” Stranded, per ASTM B3, B8 & B3318 or 16 AWG, Annealed, Bare Copper, Class “B” Stranded, per ASTM B3 & B8viiiInsulationCircuit Identification &Color CodesXLPEShieldingShielded Pair JacketviiiAluminum/Polyester Shield, with Drain WireInner JacketFlame-Retardant, PVC, OrangeFlame-Retardant, Arctic-Grade PVC, BlackviiiArmorOuter JacketGardex Continuously-Corrugated, Welded AluminumOrange & Blue (Fieldbus Standard)Black & White, White NumberedCustom Color CodesviiiFlame-Retardant, PVC, BlackFlame-Retardant, Arctic-Grade PVC, BlackSpecial ColorsviiiFlame-Retardant, PVC, OrangeFlame-Retardant, Arctic-Grade PVC, BlackviiiSpecial ColorsviiiPerformance StandardsNote:i 600V Applications Onlyii 300V Applications Onlyiii PVC/Nylon or XLPEInsulation Requirediv XLPE Insulation & ArcticGrade Jacket Requiredv 600V Applications Only,Green Ground Requiredvi Insulation at -70 C,Jacket at -51 Cvii Tinned Copper ConductorRequiredviii Available by Request Only UL Listed, Type MCi, per UL 1569,or Type PLTC/ITCii, per UL 13 & UL2250, for use in Class I, Division 2Hazardous Locations UL Listed, Type ITC-HLii, or MCHLi, per UL 2225, for use in Class I,Division 1 Hazardous Locations UL-Approved and Marked for CableTray “CT” Use UL-Approved and Marked with “FT-4/IEEE 1202” Flame Test Designationiii UL-Approved and Marked with“-40 C” Designation, per ULiv Cables Pass 70,000 BTU/hr VerticalTray Flame Test, per UL 1581, UL1685, ICEA, & IEEE 383 CUL-Listed as CEC Type ACIC inaccordance with CSA Standard C22.2No. 239v Passes ASTM D746-04 BrittlenessTemperature Impact Test at -75 Cvi Meets Fieldbus Foundation FF-844Specifications, Marked as “Type A H1Fieldbus Cable”vii Meets ISA 50.02 Part 2 FieldbusStandard, for Use in Industrial ControlSystems Meets IEC 61158-2 Requirements forIndustrial Fieldbus Cable

Gardex Fieldbus Cable – SpecificationsElectrical PropertiesUnitsConductor Size - 300V18 AWG/0.8 mm216 AWG/1.3 mmConductor Size - 600V218 AWG/0.8 mm216 AWG/1.3 mm2Ω/Mft 121696922227272L/R RatiopF/ft pF/mpF/ft pF/mµH/ΩInductance [L]µH/ftResistance [R]Mutual CapacitanceType FB5WType FB7WµH/mConductor Size: 18 AWG/0.8 W–62460-374Conductor Size: 18 AWG/0.8 W–62470-3740.670.20160.66Nominal O.D.inmm0.22240.71Weightlb/ftkg/m0.210.69Jacket 501.272.06052.31.6082.393601.52PairsPart Number–600V MC-HLFB7W–60270-374232FB7W–60260-374Conductor Size: 16 AWG/1.3 mmFB5W–68710-2740.20PairsPart Number–300V PLTC/ITCConductor Size: 16 AWG/1.3 mmFB5W–6861A-27415Nominal O.D.inmmWeightlb/ftkg/mJacket 501.272.14054.41.5832.355601.522

GENERALAND PACKINGINFORMATIONPackaging &Documentation Reels – Depending on the sizeof the cable, the products aredelivered on wooden reels ofup to 96” in diameter. Thereis an option to lag woodenreels –wood planks arenailed to the outer reel edgesto prevent damages to thecable while in shipping. Thewood reels are heat treatedto comply with internationalphytosanitary requirements. Ends of the cables (“pig tails”)are exposed on the reels forfinal testing, but sealed fortransportation. Certificates of Conformanceare available upon request.CHEMICAL RESISTANCE CHARTJacketing Compound and Temperature RatingCHEMICALSPerfluoro Alkoxy(PFA), 260 CFluorinatedEthylenePropylene (FEP),200 CChlorinatedPolyethylene(CPE),90 CHigh DensityPolyethylene(HDPE)105 CLow DensityPolyethylene(LDPE)105 CPolyvinylchloride(PVC),105 ium Chloride 10%Ammonium Hydroxide 10%Hydrochloric Acid 10%Sodium Hydroxide 10%Acetic Acid 5%Sulfuric Acid 30%Nitric Acid 10%NaphthaMethanolDiesel / rbon TetrachlorideEExcellentRetains 80% original ultimate tensils and 80% original elongationand has 50% volume swell.GGoodRetains 60-80% original ultimate tensils or 60-80% original elongationor has 50-100% volume swell.PPoorRetains 60% original ultimate tensile or 60% original elongation orhas 100% volume swell.DDeterioratedNo properties could be recorded, compound deteriorated.Regional Sales ContactsWestern RegionMidwest andNortheast RegionSouthwest RegionSouthwest RegionBased in Houston, TXRussell Islamrussell.islam@dekoroncable.comPhone – 903-563-6927Midwest and Northeast RegionBased in Cincinnati, OHKevin Doughertykevin.dougherty@dekoroncable.comPhone – 513-553-1242Western Region, Alaska and Western CanadaBased in Petaluma, CAScott Goddardscott.goddard@dekoroncable.comPhone – 707-762-6672Customer ServicePhone: 903-572-0657 Fax: 903-572-6153Email: sales@dekoroncable.comPlant AddressRevision Gardex –01141300 Industrial Road Mount Pleasant, TX 75455Sales – 903-572-0657 Admin – 903-572-3475

ITC–HL Cat5e Ethernet Cables with Gardex Armor: These are industrial-type, ruggedized Cat5e Ethernet cables that use larger conductors. The Gardex armor enables the cable to be used in Class I, Division 1 environments. Fiber and Power Composite Cables: We can combine power and fi ber cables into on

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