DCV03 Solenoid Valves Catalog - Files.danfoss
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog OVERVIEW A B T P a A B b D3 - DCV03 Solenoid Valves DCV 03 directional control valves consist of: housing (1), control spool (5), with two centering springs (4), and cylindrical operating solenoids (2, 3). The three-position directional valves have two solenoids and two springs. Two-position directional valves have either one solenoid and one return spring or two solenoids and a detent assembly. The operating solenoids are DC. For AC supply the solenoids are provided with a rectifier, which is integrated directly into the coil. The plug connectors (6, 7) can be rotated 90 . By loosening the nut (8), the solenoids can be rotated 360 . This enables the solenoids to be replaced without opening the valves. In the case of solenoid malfunction or power failure, the spool can be actuated by manual override (9), provided the pressure in T-port does not exceed 25 bar [360 psi]. The valve housing (1) is phosphate coated. The operating solenoids (2, 3) are zinc coated. FEATURES D3 - 2 3 position, 4-way, and 2 position, 4-way directional valves Cylindrical operating solenoids with separate operating coils – connector can be rotated 90 4-land spool – reduced functional dependence on fluid viscosity Push button manual override Installation dimensions to ISO 440103-02-0-94 and DIN 24340-A6 11141726 Rev CA August 2015
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog ORDER CODE DCV03 - 3Z11 - 01200 - E12 - K1 - N2 - T1 - D2 - B Directional control valve Nominal size Operating positions Code Description Seals 2 Two position 3 Three position Code B V P port orifice See Spool options, page 4 Code Omit Description None D2 D4 1.5 mm [0.06 in] 2.2 mm [0.09 in] Voltage Code 01200 02400 12060 23050 Description 12 VDC/ 2.72 A 24 VDC / 1.29 A 115 VAC / 0.35 A / 60 Hz 230 VAC / 0.17 A / 50 Hz Spool speed control orifice Code Omit T1 The AC coils correspond with E5 coils only. Description None 0.7 [0.03 in] orifice Manual override Connector Code E1 E2 E3 E4 E5 E8 E9 E12 E13 Description DIN 43650 DIN 43650 with diode AMP junior AMP junior with diode DIN 43650 with rectifier in coil Lead wires Lead wires with diode in coil Deutsch Deutsch with diode in coil Code 00 N1 N2 Description Standard Covered with coil nut Protective rubber boot. Connector plug (DIN 43650) Code Omit K1 K2 Description No plug Connector plug Connector plug with LED Requires E1, E2, or E5 coil connection 11141726 Rev CA August 2015 D3 - 3 D3 - DCV03 Solenoid Valves Spool Description Buna-N Viton
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog TECHNICAL DATA Specifications Nominal size 6.0 [0.24] Maximum flow l/min [US gal/min] See p-Q characteristics below. Replace valves with: NFPA D03, CETOP 3, NG6 Maximum operating pressure bar [psi] 350 [5075] Maximum back pressure (port T) bar [psi] 210 [3050] Pressure drop bar [psi] see p-Q characteristics, page 4 Weight – Kg [lb] 1.6 [3.52] 2.2 [4.84] with 1 solenoid with 2 solenoids SPOOL OPTIONS Functional Symbols 3 - Position Code Symbol 2 - Position Transition Code D3 - DCV03 Solenoid Valves C11 C51 H11 H11 P11 H51 Y11 J15 Z11 K11 Symbol Transition R11 R21 R31 X11 Y51 D3 - 4 11141726 Rev CA August 2015
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog CHARACTERISTICS p - Q Characteristics Operating limits for maximum hydraulic power transferred by the directional valve. Measured at viscosity 35 mm2/ sec (cSt) [166 SUS]. Curve 7 7 4 8 1 8 1 4 5 6 4 3 3 1 D3 - DCV03 Solenoid Valves Spool C11 C51 H11 H51 J15 K11 P11 R11 R21 R31 X11 Y11 Y51 Z11 p-Q Characteristics Measured at viscosity 35 mm2/sec (cSt) [166 SUS]. psi bar 464 32 6 420 29 5 4 Pressure loss 380 26 320 22 240 17 3 2 180 12 1 120 8 60 4 0 l/min US gal/min 11 3 23 6 11141726 Rev CA August 2015 34 9 45 12 Flow 57 15 68 18 80 21 Spool C11 C51 H11 H51 J15 K11 P11 R11 R21 R31 X11 Y11 Y51 Z11 P-A 5 2 2 2 1 2 2 2 2 2 2 P-B 5 A-T 5 2 2 2 2 1 2 2 2 3 3 3 3 3 3 2 2 2 2 3 2 2 3 B-T 6 3 2 P-T 3 4 3 3 3 3 3 3 3 2 3 D3 - 5
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog CONNECTORS Dimensional sketch 52(2.047) 45(1.772) 22(0.866) 45(1.772) 22(0.866) 32,5(1.279) E5 38,4(1.512) Code E1, E2 52(2.047) 45(1.772) 22(0.866) 52(2.047) 53,2(2.094) E9 22(0.866) 32,5(1.279) 45(1.772) 22(0.866) 39(1.535) 52(2.047) 200mm 45(1.772) 200mm A A E8 52(2.047) 53,2(2.094) E12, E13 45(1.772) 22(0.866) 46,3(1.823) D3 - DCV03 Solenoid Valves 44,3(1.744) E3, E4 52(2.047) D3 - 6 11141726 Rev CA August 2015
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog Code DIN 43650 Type Plug B (black) K1 Plug A (grey) Plug B (black) K2 Plug A (grey) MANUAL OVERIDE OPTIONS Max. input voltage 250 VDC without rectifier 230 VAC 250 VDC without rectifier 230 VAC without rectifier and 30 VDC 230 VAC with LED 30 VDC without rectifier and 230 VAC with LED Model Standard Covered with coil nut code 00 mm[in] Code N1 mm[in] a a 0.826(21) D3 - DCV03 Solenoid Valves CONNECTOR OPTIONS 10.827 [27.5] Manual overide covered by coil nut Rubber boot Code N2 mm [in] a 1.259 [32] Manual override protected by rubber boot 11141726 Rev CA August 2015 D3 - 7
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog SPOOL SPEED CONTROL ORIFICE Code Sketch Description T1 This directional valve provides cushioned control spool shifting by means of orifice situated in the solenoid armature. 2 To ensure proper function, air bleeding required. To bleed : 1 3 D3 - DCV03 Solenoid Valves P-PORT ORIFICE OPTIONS Code None D mm [in] None D2 1.5 [0.06] D4 2.2 [0.09] a Description The orifice installed in the P port restricts the input flow. P D D3 - 8 1. Remove Boot (2) 2. Open Plug (1) 3. Tighten plug after air is removed 4. Replace boot Sealing ring Orifices can also be used in all ports. Flow can be bidirectional. 11141726 Rev CA August 2015
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog Dimensions: mm [in] DIMENSIONS Valve with two solenoids 30,2 (1.189) 21,5 (0.846) 2) .1 12,7 (0.512) 3 (0 45,5 (1.791) 40,5 (1.594) 33 (1.231) 32,5 (1.280) 7 (0.276) 5,1 (0.201) 0,75 (0.030) 12,5 (0.492) 31 (1.220) P A 73,5 (2.894) 68 (2.677) 52 (2.047) 21(0.826) 215 (8.465) 12 (0.472) 15,5 (0.610) 25,9 (1.019) B T 1,4 (0.055) 1,25 (0.049) 37,3 (1.468) 24 (0.945) b 92,5 (3.641) 56,5 (2.224) P a 45 (1.772) 49,3 (1.940) 5,3 (0.209) D3 - DCV03 Solenoid Valves 9,5 (0.374) 8 (0.315) 12,4 (0.488) Functional symbols R11, R21, Y51, C51, H51, J15 Valve with one solenoid – size a P a 8 (0.315) 149,5 (5.886) Valve with one solenoid – size b Functional symbols X11, H11, K11 P [ 0.8 b ] 6.3 Required surface finish of interface 11141726 Rev CA August 2015 D3 - 9
Quick Reference Table of Contents/Introduction Index DCV03 Solenoid Valves Catalog REPLACEMENT PARTS 1. 2. 3. 4. 5. 6. Solenoid coil Nut sealing ring Connector plug Orifice Seals Mounting bolts 6 B 3 1 A D3 - DCV03 Solenoid Valves 3 1 b 2 T P a A B 5 4 Solenoid Voltage E1 DIN 43650 E2 DIN 43650 w/Diode E3 Amp Jr. E4 Amp Jr. w/Diode 01200 02400 12060 23050 158-8004 158-8009 *** *** 11051915 158-8053 *** *** *** *** 158-8139 *** Not Available E5 DIN w/Rectifier E8 Lead Wires Ordering Number *** 158-8083 *** *** 158-8028 158-8018 E9 Lead Wires w/Diode E12 Deutsch E13 Deutsch w/Diode *** *** 158-8055 158-8057 11030059 158-8129 Not Available *** Consult Factory D3 - 10 11141726 Rev CA August 2015
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog REPLACEMENT PARTS (continued) Solenoid nut M/O code No Code N1 N2 Type of nut Standard nut Closing nut Nut with rubber cap Ordering number 158-8005 Consult factory Consult factory Connector (DIN 43650) Code Model K1 No rectifier or LED with LED K2 Connector plug A Connector plug B gray black Ordering number 158-8076 088010080 Consult factory Consult factory Orifice Diameter mm [in] 1.5 [0.059] 2.2 [0.87] Ordering number 158-8003 158-8080 D3 - DCV03 Solenoid Valves Code D2 D4 Seal kit Type Ordering number Buna-N 158-8007 Viton 158-8062 Mounting bolts – set Type, Qty Ordering number M5 x 45 DIN 912-10.9 (4 pcs) 158-8026 10-24 UNC x 1.75 (4 pcs) 158-8064 11141726 Rev CA August 2015 D3 - 11
Table of Contents/Introduction Quick Reference Index DCV03 Solenoid Valves Catalog Notes D3 - DCV03 Solenoid Valves D3 - 12 11141726 Rev CA August 2015
DCV03 Solenoid Valves Catalog D3 - DCV03 Solenoid Valves 3 position, 4-way, and 2 position, 4-way directional valves Cylindrical operating solenoids with separate operating coils - connector can be rotated 90 4-land spool - reduced functional dependence on fluid viscosity Push button manual override
LVM09/090 2/3 port direct operated solenoid Cv 0.018 139 LVM10/100 2/3 port direct operated solenoid Cv 0.03 0.04 139 LVM15/150 & -20/200 2/3 port direct operated solenoid valve Cv 0.015 0.065 140 VDW10, -20 & -30 2/2 solenoid Cv 0.03 0.44 141 VDW200 & -300 3/2 solenoid Cv 0.03 0.44 142 VCA solenoid valve Cv 0.33 2.1 143 N
S - 5,20 bar (75 psi) check Solenoid Energization Identity Blank - Standard arrangement for ANSI B93.9 (i.e. energize solenoid A to follow flow P to A). V - Solenoid identification determined by position of solenoid (i.e. solenoid A at port A end/solenoid B at port B end). Note 4 and 8 type spools are always V. Solenoid
Solenoid Controlled Pilot Operated Directional Valves Solenoid Controlled Pilot Operated Directional Valves These valves are composed of a solenoid operated pilot valve and a pilot operated slave valve. When a solenoid is energised the pilot valve directs the flow to move the spool of the slave valve, thus changing the direction of flow in the .
Prefix "SC" solenoid IEC 335/ISO 4400 IP65 Type 02: SCH284A005/A013 Type 03: SCH284B006/B007/B014/B015 Tube Guiding Device Catalog Number Weight1 kg C140094 0.005 C140095 0.009 C140096 0.015 L M K H F E G D C A Ø 360 1 V 1 Impulse Manual Operator Bottom View SERIES 284 ASCO MINIATURE SOLENOID VALVES PINCH VALVES, COMPACT 2-WAY SOLENOID .
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