The Concrete Advantage. Westerninterlock
ROGUE FIREPLACE INSTALLATION Colossians 3:17 The Concrete Advantage. westerninterlock.com westerninterlock.com 1
NOTICE: Check your pallets! We strive to maintain the highest level of integrity when palletizing our kits, but sometimes mistakes get made. To ensure that your project goes off without a hitch, use the checklist below to verify the contents of the kit before starting. PART CHECKLIST Rogue Fireplace 235 Chateau Wall 300 49 Chateau Wall 200 4 Chateau Wall 200 (cut to 5.75") 33 Chateau Wall 100 2 Chateau Wall 100s (notched) 48 Firebrick 4.5x9x1.25" 6 Firebrick 2.75x9x1.25" 11 Firebrick 3.75x4.5x1.25" 4 Firebrick 5.375x4.5x1.25” 2 Fireplace Hearth 13x24.5x2.5" 1 Fireplace Trim 9x23x2.5" 8 Permanent Polymer Shims 1 30" 4"x6" Angle Iron Support 12 SB20 Adhesive 10oz Tubes 1 24"x36" Steel Chimney Cap 1 611 Refractory Cement 1 gal. pail 1 Margin Trowel 1 Installation Manual Rogue Woodbox 44 Chateau Wall 300 8 Chateau Wall 200 4 Chateau Wall 100 1 32"x40.5" Woodbox Cap 4 Permanent Polymer Shims 3 SB20 Adhesive 10oz Tubes 100 200x100x100mm 7.87x3.94x3.94" 200 200x200x100mm 7.87x7.87x3.94" 300 300x200x100mm 11.81x7.87x3.94" The Concrete Advantage. 2
Rogue Fireplace Installation NOTICE: Know What’s Below! Whether you are planning to do it yourself or hiring a professional, smart digging means calling 811 before each job. Homeowners often make risky assumptions about whether or not they should get their utility lines marked, but every digging job requires a call - even small projects like planting trees and shrubs. BASE PREPARATION Base can be constructed of either poured slab or compacted gravel. It is extremely important that the base be level. See base construction requirements below. 300 300 300 100 60" 300 300 300 300 300 300 300 200 300 300 300 300 300 300 300 200 300 300 300 300 Concrete Base Foundation Aggregate Base Foundation 300 300 300 300 300 300 300 300 300 300 100 300 300 300 300 300 300 300 300 200 300 300 300 300 300 300 300 300 300 300 300 100 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 200 300 300 300 300 300 300 300 300 300 300 300 300 200 300 200 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 100 300 300 128" 120" Slab must be a minimum of 4" deep Slab must extend 4" outside perimeter of the fireplace base Reinforce slab with 6"x6" #10 woven wire mesh (WWM) Compact sub-base soils (95% of standard proctor-ASTM D698) Slab as described requires approximately 25 90lb bags of concrete mix Base must be a minimum of 6" deep Base must be constructed of ¾-0 gravel (ODOT road base or equivalent) Base must extend 8" outside perimeter of the fireplace base Base as shown requires approximately 1.1 cubic yards (3000lbs) of gravel Compact sub-base soils (95% of standard proctor-ASTM D698) Compact aggregate base (95% of standard proctor-ASTM D698) PRO TIP: Adhesive Application Use the included 10oz tubes of SB20 to glue each course together. Place several dime-sized globs of adhesive on each block, taking care to hold back from the edge to avoid adhesive spewing out of the joint. For best results, give each stone a quick brushing to remove any dust and debris from the block’s surface. westerninterlock.com 3 68"
PRO TIP: Setting the First Course 300 300 300 300 300 100 300 200 300 24 200 300 300 300 300 300 200 300 100 300 16 300 300 300 200 100 200 200 COURSE 4 100 2 100 2 200 3 200 9 300 28 300 24 300 300 200 300 300 300 200 COURSE 3 Blocks Needed (as shown) 300 300 200 300 5 100 300 300 300 200 Blocks Needed (as shown) Blocks Needed (fireplace only) Blocks Needed (fireplace only) 200 3 100 2 300 18 200 5 300 16 The Concrete Advantage. 4 200 300 300 300 200 300 200 300 300 300 2 300 300 300 100 300 300 300 300 300 300 300 200 300 300 300 100 9 300 300 300 300 300 300 300 24 Optional woodbox shown in gray. 300 300 300 3 200 300 300 Blocks Needed (fireplace only) Blocks Needed (fireplace only) 200 200 300 50 2 300 300 100 300 3 200 300 200 300 300 300 Blocks Needed (as shown) Blocks Needed (as shown) 2 300 200 COURSE 2 COURSE 1 100 300 300 200 200 200 300 300 300 100 300 300 300 100 300 300 300 300 300 300 200 300 300 300 300 300 300 300 300 300 200 300 300 300 300 300 300 300 300 300 300 300 300 300 200 300 300 300 200 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 300 100 300 300 300 300 Use a level and rubber mallet to ensure that each stone is completely level before moving on. Be sure to check from top-to-bottom and side-to-side. 200
300 300 200 300 200 300 300 100 300 200 100 300 100 2 100 4 300 20 200 5 Hearth 1 300 16 Blocks Needed (fireplace only) Blocks Needed (fireplace only) 300 100 4 200 1 300 8 300 300 20 300 200 200 10 300 200 200 200 woodbox cap Blocks Needed (as shown) Blocks Needed (fireplace only) 200 300 300 200 woodbox cap COURSE 8 Blocks Needed (as shown) 2 300 when adding a woodbox replace 200 with 300 both included in kit COURSE 7 100 200 100 2 200 7 300 16 Woodbox cap 2 Blocks Needed (fireplace only) 100 2 200 5 300 6 PRO TIP: Install the firebrick after Course 8 It is easiest to install the firebrick once you have laid Course 8. Access to the fireplace interior is the best at this point. See page 9 for installation instructions. westerninterlock.com 5 300 300 300 300 300 300 300 300 300 300 100 300 100 300 300 300 300 100 300 300 300 100 300 300 300 300 300 300 Hearth 1 300 Blocks Needed (as shown) 10 300 200 300 Blocks Needed (as shown) 300 300 300 100 9"x19" Firebox Trim (Sits on top of course 4) 300 300 300 COURSE 6 300 300 300 300 100 COURSE 5 300 200 300 300 100 300 300 300 300 300 300 300 300 300 300 300 300 100 300 300 300 300 300 300 200 when adding a woodbox replace 200 with 300 both included in kit
300 300 300 300 200 100 300 300 If you are building a fireplace with a woodbox, once Course 8 is laid, the woodbox is complete. 100 angle iron METAL 300 300 300 300 300 300 COURSE 9 Blocks Needed (as shown) 300 10 Blocks Needed (fireplace only) 300 10 100 COURSE 10 Blocks Needed (as shown) 100 4 (2 notched) 200 1 300 8 Angle Iron 100 4 (2 notched) 200 1 300 8 300 300 300 100 300 100 300 100 300 200 200 200 200 200 200 200s laid on end 300 100 300 200 200 200 1 300 300 200 200 300 300 300 OPTIONAL HEADER LAYOUT (2) 200s stacked flat 200 300 300 1 Blocks Needed (fireplace only) Angle Iron 300 300 300 300 300 300 300 300 300 200s from previous course 200s laid on end COURSE 11 COURSE 12 200 6 100 4 300 10 200 1 Blocks Needed (fireplace only) 300 8 200 6 Blocks Needed (fireplace only) 300 10 100 4 200 1 300 8 Blocks Needed (as shown) Blocks Needed (as shown) The Concrete Advantage. 6
300 300 300 300 100 300 300 300 300 300 300 300 300 300 300 300 300 300 5¾ 300 300 300 300 300 300 300 5¾ 300 COURSE 13 COURSE 14 100 1 300 200 2 (cut to 5¾") 300 13 Blocks Needed (fireplace only) 2 (cut to 5¾") 300 13 200 300 300 300 100 300 100 300 200 5¾ 300 300 300 300 300 300 200 100 1 12 300 100 300 12 300 Blocks Needed (fireplace only) 5¾ Blocks Needed (as shown) 200 200 300 300 100 Blocks Needed (as shown) 300 COURSE 15 COURSE 16 100 2 100 2 200 4 (2 cut to 5¾") 200 2 300 8 300 8 Blocks Needed (as shown) Blocks Needed (fireplace only) 100 2 200 4 (2 cut to 5¾") 300 8 Blocks Needed (as shown) Blocks Needed (fireplace only) 100 2 200 2 300 8 westerninterlock.com 7
300 300 100 300 200 200 200 200 200 200 200 300 200 300 200 300 200 300 300 300 300 300 200 200 300 300 300 300 COURSE 17 COURSE 18 300 100 1 Blocks Needed (fireplace only) 200 12 300 300 5 Blocks Needed (as shown) 10 10 Blocks Needed (as shown) 1 200 12 300 5 300 300 100 300 100 300 100 100 200s from previous course COURSE 19 Blocks Needed (as shown) 100 2 300 6 Blocks Needed (fireplace only) 100 2 300 6 300 300 300 100 300 300 300 300 300 300 Blocks Needed (fireplace only) 300 300 100 COURSE 20 Blocks Needed (as shown) 100 3 300 9 Blocks Needed (fireplace only) 100 3 300 9 The Concrete Advantage. 8
COURSE 21 Blocks Needed (as shown) 100 3 300 9 Blocks Needed (fireplace only) 100 3 300 9 300 300 200 200 300 300 300 300 200 100 300 100 300 300 300 100 300 300 300 100 300 300 300 300 300 COURSE 22 Blocks Needed (as shown) 100 1 200 3 300 9 Blocks Needed (fireplace only) 100 1 200 3 300 9 westerninterlock.com 9
FIREBRICK INSTALLATION STEP 1: Clean the block For best results, we recommend that you either brush or vacuum the block to remove any dust from the surface for proper adhesion. STEP 2: Mix the Refractory Cement The included one gallon bucket of 611 Refractory Cement comes premixed, but we recommend that you give it a quick but thorough mix before starting. STEP 3: Lay the Floor 3¾" x4½" 3¾" x4½" 3¾" x4½" 3¾" x4½" 3¾" x4½" Begin by laying the floor in the bottom of the firebox. It is not necessary to mortar the floor in place. Place a full brick in the front left corner and end with a half brick on the right side. Continue the installation by placing bricks edge to edge (no joint) as shown above. When you finish the bottom of the firebox, there will be a small gap between the firebrick and the back wall. STEP 4: Lay the Back Wall 3¾" x4½" 5⅜" x4½" 5⅜" x4½" 3¾" x4½" 5⅜" x4½" 5⅜" x4½" 3¾" x4½" Now you are ready to install the back wall. Apply a thin layer of refractory cement to the back of the firebricks, and install them as shown above. Make sure to leave a even gap on either side of the firebox, it will be covered by the sides. The Concrete Advantage. 10
STEP 5: Lay the sides 2¾" x4½" 2¾" x4½" 3¾" x4½" 3¾" x4½" 2¾" x4½" 2¾" x4½" 3¾" x4½" 3¾" x4½" 2¾" x4½" 2¾" x4½" LEFT RIGHT The final step is to lay the sides of the firebox. Use the same technique described above in the other steps, but following the layout shown. FINISH You’re almost done! There’s just a few more steps remaining. They are: Place Rogue chimney cap on top of fireplace with flanges toward inside. Glue all four corners underneath flange using SB20 adhesive. Glue hearth stones SB20 adhesive. Set cap on woodbox if you did not already do so with Course 8. Glue in place using SB20 adhesive. Wait at least 24 hours before firing up the fireplace to let the glue and refractory cement cure. in place using westerninterlock.com 11
There is a Western Interlock dealer near you! We invite you to stop by any of our retail facilities or dealerships to speak with a knowledgeable sales person, and to see our product in person. Oregon BANDON SUPPLY 541.347.2662 Bandon BARK BOYS 503.378.7379 Salem BEAR VALLEY NURSERY 541.996.2327 Lincoln City BEST BUY IN TOWN 503.645.6665 Hillsboro CEMENT PRODUCTS 541.548.5910 Redmond CLACKAMAS LANDSCAPE SUPPLY 503.656.2891 Oregon City COPELAND LUMBER 541.997.8474 Florence COPELAND LUMBER 541.265.6640 Newport COPELAND LUMBER 541.563.3166 Waldport DOUGLAS COUNTY FARMER’S CO-OP 800.452.0981 Roseburg EASTERN OREGON RENTAL & SALES 541.963.8300 La Grande KLAMATH STONE & MASONRY SUPPLY 541.273.7036 Klamath Falls KNIFE RIVER 503.769.6465 Stayton LANE FOREST PRODUCTS 541.345.9085 Eugene LANE FOREST PRODUCTS 541.345.9085 Springfield LEAVE YOUR MARK 541.535.3445 Phoenix LONG BROTHERS’ BUILDING SUPPLY 503.981.4041 Woodburn SCAPPOOSE SAND & GRAVEL 503.543.8821 Scappoose STONE DEPOT 503.465.1502 Gresham VALLEY LANDSCAPE CENTER 503.692.0606 Tualatin Washington BLAKE TILE & STONE 360.681.2877 Sequim DOWELL COMPANY 253.852.1700 Kent GIBSONS NURSERY 509.928.0973 Spokane NKS STONES, INC 206.767.9776 Seattle NORTH BEND LANDSCAPE SUPPLY 425.888.6502 North Bend SIMPLY ROCKS 360.863.3975 Snohomish SWANSON BARK 360.414.9663 Longview TACOMA WINSUPPLY 253.272.8445 Tacoma UNION HILL HARDSCAPE & BRICK 425.318.5102 Redmond VALLEY LANDSCAPE SUPPLY 253.820.6907 Orting WESTERN MATERIALS 509.547.3301 Pasco WESTERN MATERIALS 360.984.5097 Vancouver WESTERN MATERIALS 509.886.5182 Wenatchee WESTERN MATERIALS 509.575.3000 Yakima WESTERN INTERLOCK RETAIL FACILITIES: 10095 Rickreall Rd, Rickreall, OR 97101 9145 Fasset St., Olympia, WA 98512 Paving Stone & Retaining Wall Systems Made for the Northwest. 503.623.9084 OR 360.878.9301 WA westerninterlock.com
(95% of standard proctor-ASTM D698) Slab as described requires approximately 25 90lb bags of concrete mix Aggregate Base Foundation Base must be a minimum of 6" deep Base must be constructed of ¾-0 gravel (ODOT road base or equivalent) Base must extend 8" outside perimeter of the fireplace base
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Le genou de Lucy. Odile Jacob. 1999. Coppens Y. Pré-textes. L’homme préhistorique en morceaux. Eds Odile Jacob. 2011. Costentin J., Delaveau P. Café, thé, chocolat, les bons effets sur le cerveau et pour le corps. Editions Odile Jacob. 2010. 3 Crawford M., Marsh D. The driving force : food in human evolution and the future.
