F-SERIES SUPER CAB INSTRUCTION SHEETS - Ford Crash Parts
F-SERIES SUPER CAB INSTRUCTION SHEETS 2015-2020
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F-SERIES SUPER CAB AND CREW CAB - #3 REAR FLOOR CROSSMEMBER INSTALLATION - SERVICE KIT INSTRUCTIONS KIT Part Number Description Quantity FL34-1610696-AB #3 Rear Floor Crossmember 1 SKFL34-1610696-AA Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W702512-S900C Blind Rivet 32 W707638-S900C Blind Rivet 28 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 SERVICE GUIDELINES: Aluminum repairs should be performed in an area protected from steel working areas, and tools used in aluminum repair should be quarantined from steel repair tools. Replacement Self-Piercing Rivets (SPRs) are the preferred replacement during repair for original SPR locations, where feasible. Blind rivets are the next preferred replacement for original SPRs. In some cases, solid rivets may also be used as a replacement for SPRs. The figures will explicitly call out which rivets are possible. Replacement SPRs are to be installed adjacent to original SPR location. NOTE: Do not install replacement SPR in original SPR hole. Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but reamed out to 6.5mm. Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool. Using heat (not exceeding 425 F) to loosen a rivet bonded panel should only be done when all panels in the joint will be replaced or separated and new adhesive applied. Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive, spreading it out with an acid brush, covering any exposed aluminum. Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes. SKFL34-1610696-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 1 OF 3 F-SERIES SUPER CAB AND CREW CAB - #3 REAR FLOOR CROSSMEMBER INSTALLATION SERVICE KIT INSTRUCTIONS
Black dots represent the location of the twenty-four (24) blind rivets (W702512-S900C). (Refer to Figure 1). Black triangle represent the location of the twenty-eight (28) blind rivets (W707638-S900C) rivets to the floor pan (Refer to Figure 1). Cross member can be sectioned to repair outboard ends. (Refer to Figure 2). FIGURE 1 (COMMON BETWEEN RIGHT AND LEFT HAND SIDES) SUGGESTED FOR SECTIONING CUTLINES FIGURE 2 SKFL34-1610696-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 2 OF 3 F-SERIES SUPER CAB AND CREW CAB - #3 REAR FLOOR CROSSMEMBER INSTALLATION SERVICE KIT INSTRUCTIONS
Make cuts as outlined to remove damaged areas, then make a 4" long insert/backer for repair up to the floor pan flange. (Refer to Figure 3). Option 1 - Insert/backer may be installed using eight (8) blind rivets (W702512-S900C) and adhesive. (Refer to Figure 3). INSERT BACKER SEE VIEW A FIGURE 3 VIEW A Option 2 - Insert/backer may be welded into section after MIG butt welding of cross member sections. Dress butt weld and fully weld insert/backer into position. (Refer to Figure 4). BLACK WAVY LINES REPRESENT WELD FIGURE 4 (Refer to Figure 5) for location for adhesive material. NOTE: The location of SPR and adhesive shown below are based on the original production drawings and should only be used as a guideline. (Refer to Figure 5). BLACK WAVY LINES REPRESENT THE ADHESIVE IS BETWEEN THE CROSS MEMBER AND THE FLOOR PAN AND THE SIDE SILLS FIGURE 5 SKFL34-1610696-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 3 OF 3 F-SERIES SUPER CAB AND CREW CAB - #3 REAR FLOOR CROSSMEMBER INSTALLATION SERVICE KIT INSTRUCTIONS
F-SERIES BODY INSTALLATION FOR BACK PANEL AND REINFORCEMENTS SERVICE KIT INSTRUCTIONS FOR ALL CABS KIT Part Number Description Quantity FL34-1540304-AB Cab Back Panel 1 SKFL34-1540304-AB Instruction Sheet 1 KIT Part Number Description Quantity FL34-15403E32-AG Back Panel Reinforcement - Regular Cabs Only 1 SKFL34-1540304-AB Instruction Sheet 1 KIT Part Number Description Quantity FL34-16403E32-AG Back Panel Reinforcement - Super and Crew Cabs 1 SKFL34-1540304-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W790376-S900 Solid Rivet 13 W790377-S900 Solid Rivet 8 W707638-S900C Blind Rivet 43 W702512-S900C Blind Rivet 32 W708777-S900C W710246-S900 W708713-S900 W708714-S900 Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Service Level SPR Rivet Code BN Service Level SPR Rivet Code AS Service Level SPR Rivet Code AT Metal Panel Bonding Adhesive 6 4 13 4 1 SKFL34-1540304-AB CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 11-14 SHEET 1 OF 3 F-SERIES BODY INSTALLATION FOR BACK PANEL AND REINFORCEMENTS SERVICE KIT INSTRUCTIONS FOR ALL CABS
SERVICE GUIDELINES: Aluminum repairs should be performed in an area protected from steel working areas, and tools used in aluminum repair should be quarantined from steel repair tools. Replacement Self-Piercing Rivets (SPRs) are the preferred replacement during repair for original SPR locations, where feasible. Blind rivets are the next preferred replacement for original SPRs. In some cases, solid rivets may also be used as a replacement for SPRs. The figures will explicitly call out which rivets are possible. Replacement SPRs are to be installed adjacent to original SPR location. NOTE: Do not install replacement SPR in original SPR hole. Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but reamed out to 6.5mm. Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool. Using heat (not exceeding 425 F) to loosen a rivet bonded panel should only be done when all panels in the joint will be replaced or separated and new adhesive applied. Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive, spreading it out with an acid brush, covering any exposed aluminum. Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes. FIGURE 1 RIVET LOCATIONS Black dots represent the location of the forty three (43) blind rivets (W707638-S900C). Black squares represent the location of the twenty (24) blind rivets (W702512-S900C). Black triangles represent the location of the six (6) blind rivets (W708777-S900C). (Refer to Figure 1) for SPR and solid rivet types, locations, and installation mandrels. NOTE: The top row can also be replaced with blind or solid rivets. The shapes in Figure 1 call out the type of blind rivets allowed in repair. See rivet locations above for shapes corresponding to each type of blind rivet. The circled numbers call out the solid rivets NOTE: Rivets are identical for Regular, Crew and Super cabs. Regular cab reinforcement part has different attachment points. (Refer to Figure 2) for location for adhesive material. NOTE: The location of SPR and adhesive shown below are based on the original production drawings and should only be used as a guideline. (Refer to Figure 2). SKFL34-1540304-AB CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 11-14 SHEET 2 OF 3 F-SERIES BODY INSTALLATION FOR BACK PANEL AND REINFORCEMENTS SERVICE KIT INSTRUCTIONS FOR ALL CABS
SQUARED NUMBERS ARE PRO SPOT MANDRELS 1 SA-0400/SA-0401 2 SA-0400/SA-0402 CIRCLED NUMBERS ARE SOLID RIVETS 1 W790376-S900 2 W790377-S900 THREE (3) W708713-S900 AS DZ09-025/H THREE (3) W708713-S900 AS DZ09-025/H 1 TWO (2) W708714-S900 AT DP11-200/H 2 1 2 1 1 TWO (2) W710246-S900 BN DP10-200/H 2 2 TWO (2) W710246-S900 BN DP10-200/H 2 2 SEVEN (7) W708713-S900 AS DZ09-025/H SIX (6) W702512-S900C BLIND RIVETS BLACK WAVY LINES REPRESENT THE LOCATION OF THE ADHESIVE MATERIAL 2 2 1 1 ONE (1) W708777-S900C BLIND RIVET EIGHT (8) W702512-S900C BLIND RIVETS TWO (2) ONE (1) W708777-S900C W708714-S900 BLIND RIVET AT DP11-200/H SIX (6) W702512-S900C BLIND RIVETS EIGHTEEN (18) W707638-S900C BLIND RIVETS FIGURE 1 TWELVE (12) W707638-S900C BLIND RIVETS EIGHT (8) W702512-S900C BLIND RIVETS FIGURE 2 SKFL34-1540304-AB CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 11-14 SHEET 3 OF 3 F-SERIES BODY INSTALLATION FOR BACK PANEL AND REINFORCEMENTS SERVICE KIT INSTRUCTIONS FOR ALL CABS
F-SERIES BODY DASH PANEL INSTALLATION SERVICE KIT INSTRUCTIONS FOR ALL CABS KIT Part Number Description Quantity FL34-1501610-AJ Dash Panel Assembly 1 SKFL34-1501610-AA Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 49 W708777-S900C Blind Rivet 30 W702554-S900C Blind Rivet 6 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 SERVICE GUIDELINES: Aluminum repairs should be performed in an area protected from steel working areas, and tools used in aluminum repair should be quarantined from steel repair tools. Replacement Self-Piercing Rivets (SPRs) are the preferred replacement during repair for original SPR locations, where feasible. Blind rivets are the next preferred replacement for original SPRs. In some cases, solid rivets may also be used as a replacement for SPRs. The figures will explicitly call out which rivets are possible. Replacement SPRs are to be installed adjacent to original SPR location. NOTE: Do not install replacement SPR in original SPR hole. Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but reamed out to 6.5mm. Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool. Using heat (not exceeding 425 F) to loosen a rivet bonded panel should only be done when all panels in the joint will be replaced or separated and new adhesive applied. Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive, spreading it out with an acid brush, covering any exposed aluminum. Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes. SKFL34-1501610-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 1 OF 3 F-SERIES DASH PANEL INSTALLATION SERVICE KIT INSTRUCTIONS FOR ALL CABS
FIGURE 1 RIVET LOCATIONS Black triangles represent the location of the blind rivets (W708777-S900C) twelve (12) rivets (six (6) per side) between the dash (1501610) and the cowl sides. (Refer to Figure 1). Black pentagon represent the location of the rivets (W702554-S900C) six (6) blind rivets (three (3) per side) between the dash (1501610), cowl sides and the hinge pillar. (Refer to Figure 1). LEFT HAND SIDE RIGHT HAND SIDE FIGURE 1 FIGURE 2 RIVET LOCATIONS Black dots represent the location of the blind rivets (W707638-S900C) thirty-two (32) blind rivets to cowl, seventeen (17) (W707638-S900C) blind rivets to floor pan and tunnel. (Refer to Figure 2). Black triangles represent the locations of the blind rivets (W708777-S900C) eighteen (18) blind rivets to floor pan and torque box. (Refer to Figure 2). FIGURE 2 SKFL34-1501610-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 2 OF 3 F-SERIES DASH PANEL INSTALLATION SERVICE KIT INSTRUCTIONS FOR ALL CABS
Wavy lines represent the location of the adhesive material between the dash and the cowl sides. (Refer to Figure 3). NOTE: The location of SPR and adhesive shown below are based on the original production drawings and should only be used as a guideline. (Refer to Figure 3). BLACK WAVY LINES REPRESENT THE LOCATION OF THE ADHESIVE MATERIAL RIGHT HAND SIDE LEFT HAND SIDE FIGURE 3 Wavy lines represent the location of the adhesive material between the dash panel and the cowl inner, the floor pan and the tunnel (1511170). (Refer to Figure 4). NOTE: The location of SPR and adhesive shown below are based on the original production drawings and should only be used as a guideline. (Refer to Figure 4). BLACK WAVY LINES REPRESENT THE LOCATION OF THE ADHESIVE MATERIAL FIGURE 4 SKFL34-1501610-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 3 OF 3 F-SERIES DASH PANEL INSTALLATION SERVICE KIT INSTRUCTIONS FOR ALL CABS
F-SERIES BOX FRONT PANEL ASSEMBLY - SERVICE KIT INSTRUCTIONS KIT Part Number Description Quantity FL34-9900124-AF Box Front Panel (RH) 1 SKFL34-9900124-AA Instruction Sheet 1 KIT Part Number Description Quantity FL34-9900374-AD Box Fill Panel (RH) 1 SKFL34-9900124-AA Instruction Sheet 1 KIT Part Number Description Quantity FL34-9900375-AD Box Fill Panel (LH) 1 SKFL34-9900124-AA Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 34 W702512-S900C Blind Rivet 8 W708777-S900C Blind Rivet 4 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 SERVICE GUIDELINES: Aluminum repairs should be performed in an area protected from steel working areas, and tools used in aluminum repair should be quarantined from steel repair tools. Replacement Self-Piercing Rivets (SPRs) are the preferred replacement during repair for original SPR locations, where feasible. Blind rivets are the next preferred replacement for original SPRs. In some cases, solid rivets may also be used as a replacement for SPRs. The figures will explicitly call out which rivets are possible. Replacement SPRs are to be installed adjacent to original SPR location. NOTE: Do not install replacement SPR in original SPR hole. Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but reamed out to 6.5mm. Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool. Using heat (not exceeding 425 F) to loosen a rivet bonded panel should only be done when all panels in the joint will be replaced or separated and new adhesive applied. Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive, spreading it out with an acid brush, covering any exposed aluminum. Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes. SKFL34-9900124-AA SHEET 1 OF 2 CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 F-SERIES BOX FRONT PANEL ASSEMBLY SERVICE KIT INSTRUCTIONS
FIGURE 1 RIVET LOCATIONS Black dots represent the location of nine (9) blind rivets (W707638-S900C). (Refer to Figure 1). Black squares represent the location of four (4) blind rivets (W702512-S900C). (Refer to Figure 1). Black triangles represent the location of one (1) blind rivets (W708777-S900C). (Refer to Figure 1). 6.5' AND 8.0' BOX 5.5' BOX NOTE: THESE THREE (3) RIVETS TO BE SHOT DIRECTIONALLY FROM INSIDE OF BED. NOTE: THESE FOUR (4) RIVETS TO BE SHOT DIRECTIONALLY FROM INSIDE OF BED. FIGURE 1 Black dots represent the location of thirteen (13) blind rivets (W707638-S900C). (Refer to Figure 2). FIGURE 2 SKFL34-9900124-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 2 OF 2 F-SERIES BOX FRONT PANEL ASSEMBLY SERVICE KIT INSTRUCTIONS
F-SERIES BOX REAR CORNER PILLAR ASSEMBLY - SERVICE KIT INSTRUCTIONS KIT Part Number Description Quantity FL34-9941058-AF Box Rear Pillar Assembly Rear Corner Outer (RH) 1 SKFL34-9941058-AA Instruction Sheet 1 KIT Part Number Description Quantity FL34-9941059-AF Box Rear Pillar Assembly Rear Corner Outer (LH) 1 SKFL34-9941058-AA Instruction Sheet 1 KIT Part Number Description Quantity FL34-9941032-AM Box Rear Pillar Assembly Rear Corner Inner (RH) 1 SKFL34-9941058-AA Instruction Sheet 1 KIT Part Number Description Quantity FL34-9941033-AK Box Rear Pillar Assembly Rear Corner Inner (LH) 1 SKFL34-9941058-AA Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 10 W702512-S900C Blind Rivet 18 W708777-S900C Blind Rivet 5 W702554-S900C Blind Rivet 4 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 SKFL34-9941058-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 1 OF 3 F-SERIES BOX REAR CORNER PILLAR ASSEMBLY SERVICE KIT INSTRUCTIONS
SERVICE GUIDELINES: Aluminum repairs should be performed in an area protected from steel working areas, and tools used in aluminum repair should be quarantined from steel repair tools. Replacement Self-Piercing Rivets (SPRs) are the preferred replacement during repair for original SPR locations, where feasible. Blind rivets are the next preferred replacement for original SPRs. In some cases, solid rivets may also be used as a replacement for SPRs. The figures will explicitly call out which rivets are possible. Replacement SPRs are to be installed adjacent to original SPR location. NOTE: Do not install replacement SPR in original SPR hole. Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but reamed out to 6.5mm. Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool. Using heat (not exceeding 425 F) to loosen a rivet bonded panel should only be done when all panels in the joint will be replaced or separated and new adhesive applied. Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive, spreading it out with an acid brush, covering any exposed aluminum. Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes. FIGURE 1 RIVET LOCATIONS Black triangles represent the location of two (2) blind rivets (W708777-S900C). (Refer to Figure 1). Black squares represent the location of three (3) rivets (W702512-S900C). (Refer to Figure 1). Black pentagons represent the location of four (4) rivets (W702554-S900C). (Refer to Figure 1). NOTE: REQUIRES REMOVAL OF FL34-9941058/9-A FOR SERVICING. FIGURE 1 SKFL34-9941058-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 2 OF 3 F-SERIES BOX REAR CORNER PILLAR ASSEMBLY SERVICE KIT INSTRUCTIONS
FIGURE 1 RIVET LOCATIONS Black dots represent the location of five (5) blind rivets (W707638-S900C). (Refer to Figure 2). Black triangles represent the location of three (3) blind rivets (W708777-S900C). (Refer to Figure 2). Black squares represent the location of four (4) rivets (W702512-S900C). (Refer to Figure 1). FIGURE 1 RIVET LOCATIONS FIGURE 2 a. Black dots represent the location of five (5) blind rivets (W707638-S900C). (Refer to Figure 3). b. Black squares represent the location of eleven (11) rivets (W702512-S900C). (Refer to Figure 3). NOTE: REQUIRES REMOVAL OF FL34-9941058/9-A FOR SERVICING. FIGURE 3 SKFL34-9941058-AA CPR 2014 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 10-14 SHEET 3 OF 3 F-SERIES BOX REAR CORNER PILLAR ASSEMBLY SERVICE KIT INSTRUCTIONS
F-SERIES BOX SIDE OUTER ASSEMBLY - SERVICE KIT INSTRUCTIONS KIT Part Number Description FL34-9527840-A SKFL34-9527840-AB Quantity Panel Assembly Body Side Outer 5.5' (RH) - No Holes 1 Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 53 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 KIT Part Number Description Quantity FL34-9527841-A Panel Assembly Body Side Outer 5.5' (LH) - No Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 53 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 KIT Part Number Description Quantity FL34-9527840-B Panel Assembly Body Side Outer 5.5' (RH) - Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 53 W702512-S900C Blind Rivet 4 W708464-S450B Bolt M6 x 15 2 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 1 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
KIT Part Number Description Quantity FL34-9527841-B Panel Assembly Body Side Outer 5.5' (LH) - Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 53 W702512-S900C Blind Rivet 4 W708464-S450B Bolt M6 x 15 2 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 KIT Part Number Description Quantity FL34-9627840-A Panel Assembly Body Side Outer 6.5' (RH) - No Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 57 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 KIT Part Number Description Quantity FL34-9627841-A Panel Assembly Body Side Outer 6.5' (LH) - No Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 57 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 2 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
KIT Part Number Description Quantity FL34-9627840-B Panel Assembly Body Side Outer 6.5' (RH) - Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 57 W702512-S900C Blind Rivet 4 W708464-S450B Bolt M6 x 15 2 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 KIT Part Number Description Quantity FL34-9627841-B Panel Assembly Body Side Outer 6.5' (LH) - Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 57 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 KIT Part Number Description FL34-9827840-A SKFL34-9527840-AB Quantity Panel Assembly Body Side Outer 8.0' (RH) - No Holes 1 Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 62 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 3 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
KIT Part Number Description Quantity FL34-9827841-A Panel Assembly Body Side Outer 8.0' (LH) - No Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 62 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 KIT Part Number Description Quantity FL34-9827840-B Panel Assembly Body Side Outer 8.0' (RH) - Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 62 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 KIT Part Number Description Quantity FL34-9827841-B Panel Assembly Body Side Outer 8.0' (LH) - Holes 1 SKFL34-9527840-AB Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 62 W702512-S900C W708464-S450B Motorcraft TA-1, 3M 8115 or Fusor 108B Blind Rivet Bolt M6 x 15 Metal Panel Bonding Adhesive 4 2 1 SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 4 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
SERVICE GUIDELINES: Aluminum repairs should be performed in an area protected from steel working areas, and tools used in aluminum repair should be quarantined from steel repair tools. Replacement Self-Piercing Rivets (SPRs) are the preferred replacement during repair for original SPR locations, where feasible. Blind rivets are the next preferred replacement for original SPRs. In some cases, solid rivets may also be used as a replacement for SPRs. The figures will explicitly call out which rivets are possible. Replacement SPRs are to be installed adjacent to original SPR location. NOTE: Do not install replacement SPR in original SPR hole. Blind rivets may be installed in original SPR holes, after they are reamed out to 6.5mm. Be sure to grind all surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used, but reamed out to 6.5mm. Rivets may be removed by drilling, grinding, or SPR gun set up as a rivet removal tool. Using heat (not exceeding 425 F) to loosen a rivet bonded panel should only be done when all panels in the joint will be replaced or separated and new adhesive applied. Flange preparation for adhesive is to grind to clean metal with 80-120 grit, clean, and then apply the adhesive, spreading it out with an acid brush, covering any exposed aluminum. Clecos are an excellent way to hold the panels into position when fitting and drilling rivet holes. MIG plug welds are to be performed using 5554 wire at 1.2mm, using pure argon as a shielding gas. In preparation for the plug welds, identify the specific weld locations and number, and drill a 6.5mm hole in the top panel for each location to weld. SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 5 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
FIGURE 1 RIVET LOCATIONS Black dots represent the location of eleven (11) blind rivets (W707638-S900C) or MIG plug welds. (Refer to Figure 1). Black squares represent the location of two (2) rivets (W702512-S900C) or MIG plug welds. (Refer to Figure 1). TWO (2) W702512-S900C BLIND RIVETS OR MIG PLUG WELDS ELEVEN (11) W707638-S900C BLIND RIVETS OR MIG PLUG WELDS FIGURE 1 FIGURE 2 RIVET LOCATIONS Black dots represent the location of blind rivets (W707638-S900C) or MIG plug welds. (Refer to Figure 2). 5.5 foot box eighteen (17) blind rivets (W707638-S900C) or MIG plug welds. 6.5 foot box twenty-two (21) blind rivets (W707638-S900C) or MIG plug welds. 8.0 foot box twenty-six (26) blind rivets (W707638-S900C) or MIG plug welds. Black pentagon represent fastener (W708464-S450B). (Refer to Figure 2). FIGURE 2 6.5' BOX SHOWN SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 6 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
FIGURE 3 RIVET LOCATIONS Black dots represent the location of eleven (10) blind rivets (W707638-S900C) or MIG plug welds. (Refer to Figure 3). Black squares represent the location of two (2) rivets (W702512-S900C) or MIG plug welds. (Refer to Figure 3). Black pentagon represent the location of one (1) fastener (W708464-S450B). (Refer to Figure 3). FIGURE 3 FIGURE 4 RIVET LOCATIONS Black dots represent the location of sixteen (15) blind rivets (W707638-S900C) or MIG plug welds. (Refer to Figure 4). FRONT OF VEHICLE FIGURE 4 SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 7 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
(Refer to Figure 5) for structural adhesive bead size 6mm width 3mm height. STRUCTURAL ADHESIVE BEAD FIGURE 5 (Refer to Figure 5) for structural adhesive bead size 4mm width 2mm height. STRUCTURAL ADHESIVE BEAD FIGURE 6 SKFL34-9527840-AB CPR 2015 FORD MOTOR COMPANY DEARBORN, MICHIGAN 48121 4-15 SHEET 8 OF 8 F-SERIES BOX SIDE OUTER ASSEMBLY SERVICE KIT INSTRUCTIONS
F-SERIES BOX WHEEL HOUSE ASSEMBLY - SERVICE KIT INSTRUCTIONS KIT Part Number Description Quantity FL34-9927894-AG Box Wheel House Outer Panel (RH) 1 SKFL34-9927894-AA Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet 42 W711390-S900 Bolt and Washer M6 x 25 1 Motorcraft TA-1, 3M 8115 or Fusor 108B Metal Panel Bonding Adhesive 1 KIT Part Number Description Quantity FL34-9927895-AG Box Wheel House Outer Panel (LH) 1 SKFL34-9927894-AA Instruction Sheet 1 NOT INCLUDED IN KIT (PROCURE LOCALLY) Part Number Description Quantity W707638-S900C Blind Rivet
W790376-S900 Solid Rivet 13 W790377-S900 Solid Rivet 8 W707638-S900C Blind Rivet 43 W702512-S900C Blind Rivet 32 W708777-S900C Blind Rivet 6 . surfaces of the flange smooth prior to blind rivet installation in original SPR locations. Flow Drill Screws (FDS) are to be replaced by blind rivets only. The original location of the FDS is used .
Short Bed (139"); Ext. Cab, Long Bed (155"); (Under 8,800 GVW) (Exc. 2000-01 Off-road Pkg.) Super Turbo E0017322 2500/3500 w/5.9L HD, 8.0L, Club Cab/Quad Cab, Short Bed (139"); Chassis Cab (139", 163") Super Turbo E0017374 2500/3500 w/5.9L HD, 8.0L Reg. Cab, Long Bed (135"); Club Cab/Quad Cab, Long Bed (155"); Chassis Cab (135") Super Turbo .
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LEER WEST FIT CHART - 1/24/2014 FORD MODEL AVAILABILITY FORD Model Year Model ID Level Q L R R d C 0 2 0 C 0 F150 Reg., Super Cab & Super Crew Extra Short Bed 2009 56FF09 SF X F150 Reg., Super Cab & Super Crew Short Bed 2009 66FF09 SF X F150 Reg., Super Cab and Super Crew Long Bed 2009 80FF09 LF X O F150 Ext.and Crew Cab 5.5 ft. Bed 2004-08 55FF SF XX
Both SAS SUPER 100 and SAS SUPER 180 are identified by the “SAS SUPER” logo on the right side of the instrument. The SAS SUPER 180 air sampler is recognizable by the SAS SUPER 180 logo that appears on the display when the operator turns on the unit. Rev. 9 Pg. 7File Size: 1MBPage Count: 40Explore furtherOperating Instructions for the SAS Super 180www.usmslab.comOPERATING INSTRUCTIONS AND MAINTENANCE MANUALassetcloud.roccommerce.netAir samplers, SAS Super DUO 360 VWRuk.vwr.comMAS-100 NT Manual PDF Calibration Microsoft Windowswww.scribd.com“SAS SUPER 100/180”, “DUO SAS SUPER 360”, “SAS .archive-resources.coleparmer Recommended to you b
October 2015 Massey GC1705 Series Deluxe ROPS Cab Operator Manual Massey Ferguson GC1705 Deluxe Cab ** Shown with optional equipment . Please note: Cab is shown with optional accessories. Massey GC1705 Cab This ROPS cab is designed and built to fit the Masey Ferguson GC1705 and GC1715 t
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