STAMPING AND FORMING SYSTEMS SPECIAL APPLICATIONS

STAMPING AND FORMING SYSTEMSSPECIAL APPLICATIONS

TABLE OF CONTENTS / STAMPING AND FORMING SYSTEMSTABLE OF CONTENTSPECIAL APPLICATIONS4 HIGH-SPEED STAMPING PRESSES MCF6 HIGH-SPEED STAMPING PRESSES BMK AND EMKH8 PRESSES FOR ALUMINUM FORMING PAL/ PAZ10 RADIATOR PRESSES RMK12 PRESSES FOR EMBOSSING AND CALIBRATING EMK14 SCHULER SERVICE3

HIGH-SPEED STAMPING PRESSES.MCF SERIES.MCF high-speed stamping presses produce precise parts with up to 300 strokes per minute.High-speed stamping press MCF 800.Small, precise parts that require a low die clearance.MCF HIGH-SPEED STAMPING PRESSguarantees the necessary precision in the process: BestHigh-speed stamping presses are modular machines forconditions for the series production of small parts whichmanufacturing parts with output rates of up to 300 strokesrequire a low die clearance.per minute. The prestressed, play-free roller guidingTHE ADVANTAGES Infinitely variable adjustable overload protection devicesafeguards machine and die Lower setup times thanks to fully automatic stroke andslide adjustment Prestressed and play-free roller guiding4 Stress-relief annealed press frame Long die life and high precision parts High working capacity even at low speeds thanksto the planetary gear

SPECIAL APPLICATIONS / STAMPING AND FORMING SYSTEMSDIMENSIONSCDSlideANPClamping plateLMNLJEFTGTBedNOJTQORQRTMODELMCF 63MCF 80MCF 100MCF 125Height of the press (without damping elements), A [mm]2,9002,9003,1003,100Width of the press, C [mm]2,9052,9053,2503,250Depth of the press, D [mm]1,4151,4151,5151,515Height of the bed**, E [mm]995995800800Width of the press upright, F [mm]2,1302,1302,4602,460Depth of the press upright, G [mm]1,2001,2001,3001,300Slot distance, T [mm]150150200200T-slots / DIN 650 [mm]a 18a 18a 18a 18TECHNICAL DATAMODELMCF 63MCF 80MCF 100MCF 125Press force [kN]6308001,0001,250Working capacity [J]3,2004,7005,3006,200Drive power [kW]11161821Slide dimensions, L J [mm]1,000 7001,000 7001,300 8001,300 800Opening in the press frame (lateral), M [mm]380380490490Bed dimensions, N O [mm]1,000 7001,000 7001,300 8001,300 800Shut height, P* [mm]350350400400Opening in the bed, Q R [mm]880 150520 330520 380520 380Slide adjustment [mm]7070100100Stroke rate [1 / min]30 – 30030 – 30030 – 28030 – 280Stroke adjustment [mm]9 – 809 – 10011 – 10011 – 120Weight with standard equipment [kg]10,00010,00012,00014,500* Largest stroke bottom, slide adjustment on top, without clamping plate. ** incl. clamping plate, without dampening elements.Subject to technical modifications.5

HIGH-SPEED STAMPING PRESSES.BMK AND EMKH SERIES.BMK and EMKH high-speed stamping presses provide quality from the first to the last part.Durable and with low wear, they ensure reliable mass production of technical discs.EMKH 300 with sound enclosure for further processingof the disc blanks.Typical components are technical discs, shims, blanks, shaftretaining rings, link plates and locking washers.High-performance and reliable –the best performanceair-controlled parts removal, making a separate partsfor high part quantities and large-scale production.removal device superfluous. Each production system canHigh-speed automatic stamping presses in the BMK andbe equipped with a coil feed line and is durable, low-wearEMKH series increase production quantities, improve qualityand reliable.and optimize unit costs of mass-production products withgreater strength and thicker material. With up to 3,000 partsWell designed down to the last detail. The EMKH usesper minute from the stamping operation off the coil, the BMKa slope conveyor that individually positions the blanks fordelivers high parts quality at constantly high productionembossing. The knuckle-joint bottom drive is directlyspeeds. The dynamic slide mass balancing compensates theconnected to an active part in the die, permitting strokevibration of the press and guarantees exceptionally smoothrates of up to 750 parts per minute, depending on therunning. The horizontal design also supports compressedcomponent.6

SPECIAL APPLICATIONS / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelBMK 200BMK 400EMKH 150EMKH 200EMKH 3001,5002,0003,000Up to 750Up to 650Up to 500Up to 32Up to 40Up to 60Press force [kN]2,0004,000Bed dimensions [l w in mm]950 600950 600Slide dimensions [l w in mm]720 420720 420Height of stroke [mm]6565Stroke rate [rpm]80 – 25060 – 200Ejector force [kN]200200Raw part dimensions [mm]Further system specifications depend on the shape and thickness of the raw parts. Subject to technical changes.THE ADVANTAGES Economical production of mass-produced productswith high strength Efficient, safe parts removal D ynamic mass balancing of the slide for particularlyquiet running Small tolerances thanks to simultaneous blankingof the inner and outer contours Best parts quality with low center deviations and highplane parallelism Durable, low wear and reliable Mechanic cam-controlled ejector, adjustabletiming7

PRESSES FOR ALUMINUM FORMING.PAL/ PAZ SERIES.The press models PAL/PAZ have been developed especially for producing containers and cans out ofaluminum or tinplate.PAZ 630 aluminum forming press.Aluminum containers for the food industry.The PAZ 630 is a closed and flexible single frame construc-The PAL 400 is a double-walled, expansive C-frametion with welded and stress-relief annealed design. Theconstruction. By mounting an additional armature rod andsize of the oscillating weight mounted on the backside ofinstalling additional oscillating weights the rigidity andthe machine gives the machine a high working capacity.the working capacity can be improved.The prestressed roller guides are extremely precise anddo not heat up. Stroke and slide are servo-adjustable. Theslide weight is counterbalanced pneumatically.8

SPECIAL APPLICATIONS / STAMPING AND FORMING SYSTEMSTECHNICAL DATAMODELPAL 40PAZ 63Press force [kN]400630Depth of throat [mm]350–Bed width [mm]9751,300Bed depth [mm]650950Slide width [mm]3401,300Slide depth [mm]265820Slide adjustment [mm]100100Slide stroke [mm]80 – 18016 – 160Shut height* [mm]475650Opening in the bed [mm]600 4201,000 600Drive power (depending on unit) [kW]1515Stroke rate [rpm]40 – 15030 – 150Weight with standard equipment [kg]7,00013,000Opening in the press frame (backwards) [mm]740–Overload stroke with mechanical breaking plate [mm]13–Overload stroke with hydraulic overload protection device [mm]–20* Largest stroke bottom, slide adjustment on top, without clamping plate. ** Vibration damped mounting: max. 135 strokes per minute.Subject to technical modifications.THE ADVANTAGES Customized system solution from the coil to the finishedproduct Generously dimensioned shut height, stroke height andbed lengt User-friendly 12" touch screen with interfaces for peripheral equipment Production lines for test runs and training of operatorpersonnel in Switzerland9

THE RADIATOR SPECIALISTS.RMK SERIES.The RMK knuckle-joint presses are the specialists when it comes to the manufacture of flat radiators.They are available with press forces of 3,550 or 15,000 kN as individual equipment versions or completesystem solutions – for fast, highly efficient processes.RMK 1500 radiator press with double knuckle-joint upper drive.Flat radiator with different embossing stages.Cost effective and reliable – from the coil to the formedDies and die change systems from a single source.radiator panel. The RMK series knuckle-joint presses enableSchuler possesses years of experience in the radiatorprecise embossing of radiator panels with exceptionallyindustry and offers mature technology and tried-and-testedlow material consumption. An optimal stroke rate issystem components. The press is run-in with the originalachieved through precise coordination of the entire system.die and original coil material to ensure rapid commissioning.All models are equipped with two knuckle-joint systems,Depending on the bed width, single, double or sandwichworking in parallel, which ensure maximum precision anddies can be used. The die change systems are preciselyprecise forming. The only exception is the RMK 355 model,tailored to suit the system –according to requirements:which, due to its compact dimensions, can achieve compa-From suspension consoles, mechanical or motorized dierable results with just one knuckle-joint system.change consoles through to tandem die change cars.10

SPECIAL APPLICATIONS / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelRMK 355RMK 630RMK 800RMK 1500Press force [kN]3,5506,3008,00015,000Bed length [mm]Bed width [mm]1,0509001,5001,2002,0001,4002,5001,500Shut height [mm]550 – 710550 – 710550 – 710550 – 710Slide adjustment [mm]10101010Slide stroke [mm]80808080Stroke rate [rpm]20 – 6530 – 8530 – 8020 – 70Possible panel size1 6001 9002 6002 900Subject to technical changes.THE ADVANTAGES Optimum stroke rate thanks to precise coordination ofthe entire system Extremely high rigidity for precise results High component accuracy, low die wear and maximumprocess reliability Very easy to use Optimized slide bearing guide thanks to specialmaterials, surfaces and multi-circuit lubrication supply Long service life for all components thanks tocounterbalance system11

HIGH-PERFORMANCE FOR EMBOSSINGAND CALIBRATING.EMK SERIES.Presses in the EMK series have press forces from 3,600 to 10,000 kN, enabling fast and cost-effectiveproduction of embossed and calibrated parts.EMK 630 with knuckle-joint bottom drive.Typical components are engine and gearbox components, locksand fittings, hand tools, cutlery as well as insignias and medals.Precise embossing and calibrating. Optimum productThe knuckle-joint bottom drive provides all the advantagesquality with high output, long die service lives, low serviceof a low center of gravity: low construction height, highand maintenance costs and tight product tolerances: Thestability and quiet running. The press frame functions asEMK series knuckle-joint presses are the problem solversthe slide, while the bed is rigidly connected to the housing.when it comes to high-precision and complex embossingThe knuckle-joint kinematics reduce the slide speed duringand calibration parts.forming and give the material enough time for plastic flow.This results in long die lives and efficiently producedprecision parts for a wide range of applications.12

SPECIAL APPLICATIONS / STAMPING AND FORMING SYSTEMSTECHNICAL DATAModelEMK 360EMK 630EMK 1000Press force [kN]3,6006,30010,000Bed length [mm]525Bed width [mm]580580750670Shut height [mm]650407450450Slide adjustment [mm]75050Slide stroke [mm]90100100Stroke rate [rpm]32 – 8020 – 6020 – 45Subject to technical changes.THE ADVANTAGES Compact, space saving and robust knuckle-jointlower drive Low die wear thanks to almost shock-free contact Highly rigid system Low construction height High stability and quiet runningwith the workpiece13

SCHULER SERVICE.STATE-OF-THE-ART SERVICE FORMORE PERFORMANCE.Schuler Service offers a tailored portfolio of services covering the entire life cycle of your equipment.Schuler Service – Customer-oriented & efficient, worldwide.14