RF 100 VARIABLE HELIX SoLId CARBIdE End MILLS

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γ χ χ γRF 100 VARIABLE HELIXSolid Carbide End Mills Material-specific geometries Roughing and finishing end mills Inch and metric sizes

At Guhring, our mission is to provide customers with the means to take cost out of machiningproduction components by improving machine process times and product quality.Guhring, Inc. is a subsidiary of Guehring oHG, headquartered in Albstadt, Germany. Globally,Guehring employs over 4,500 people. The Brookfield, WI manufacturing plant and corporateheadquarters employs more than 250 people. Additional resources include our warehouse inHuntington Beach, CA, and a manufacturing facility in Detroit, MI.In order to better serve our customers’ needs, Guhring offers a full range of special tool design/manufacturing capabilities in our USA manufacturing plants. Our engineers can take blueprintpart concepts and design specialized tools in high speed steel, carbide and even PCD whichcombine multiple manufacturing operations and reduce production costs. Guhring has thecapability to manufacture special drill, reamer, end mill and countersink tools; solid or coolant fed.Guhring also offers a full reconditioning service that can recondition special and standarddrill points, end mills and reamers to their original specifications. In addition, Guhring’sreconditioning service can provide tool modifications such as end mill corner radius andchamfers quickly and accurately.Our coatings division offers superior PVD coatings for cutting tools and wear parts. Guhringoffers traditional TiN, TiCN and TiAlN coatings, as well as high performance proprietary coatingssuch as FIREX , MolyGlide , Super-ATM, nano-FIREX and new nano-ATM coating. With coatingchambers in both Wisconsin and Michigan, Guhring can provide quick turnaround and competitive pricing on all types of parts, even beyond cutting tools.2

RF 100 Variable Helix End Mill QUICK-FINDER - End Mill selection guideSlot-MillingRoughingFinishing1xd0.3 - 0.8 x d 0.1 x dGood machiningRF 100 ARF 100 Aconditions(e.g. # 3077) page 21(e.g. # 3077) page 21Poor machiningRF 100 ARF 100 Aconditions(e.g. # 3077) page 21(e.g. # 3077) page 21Good machiningRF 100 FRF 100 FAluminium 3% - 12% Siconditions(e.g. # 3078) page 13(e.g. # 3078) page 13Steel & Alloys 30 HRCPoor machiningRF 100 VA/NFRF 100 VA/NFCast Iron 200 HB 30conditions(e.g. # 3081) page 17(e.g. # 3081) page 17MaterialWorkpieceWrought Aluminum Alloys 3% Si.ConditionsGood machiningRF 100 URF 100 USteel & Alloys30-38 HRCconditions(e.g. # 3113) page 7(e.g. # 3114) page 8Cast Iron 200 HB 30Hardened Steel 54 HRCPoor machiningRF 100 U/HFRF 100 U/HFconditions(e.g. # 3082) page 11(e.g. # 3082) page 11Good machiningRF 100 VARF 100 VAconditions(e.g. # 3080) page 15(e.g. # 3080) page 15Poor machiningRF 100 VA/NFRF 100 VA/NFconditions(e.g. # 3081) page 17(e.g. # 3081) page 17Good machiningRF 100 TiRF 100 Ticonditions(e.g. # 3876) page 19(e.g. # 3876) page 19Stainless SteelsTitanium & Nickel AlloysPoor machiningRF 100 U/HFRF 100 U/HFconditions(e.g. # 3082) page 11(e.g. # 3082) page 11RF 100 S/F(e.g. # 3115) page 23RF 100 S/F(e.g. # 3115) page 23RF 100 S/F(e.g. # 3115) page 23RF 100 S/F(e.g. # 3631) page 23RF 100 S/F(e.g. # 3115) page 23Poor machining conditions low horsepower, small machine taper, long reach,non-stable setup, or difficult chip removal3

Guhring No. IndexGuhring no.IndexDescriptionSurfaceFinishPage3077RF 100 A standard length variable helix end mills for aluminumBright213078RF 100 F standard length variable helix end mills for materials 30 HRCFIREX 133079RF 100 U standard length variable helix end mills, corner radius, for materials 54 HRCFIREX 93080RF 100 VA standard length variable helix end mills for stainless steelsnano-ATM153081RF 100 VA/NF standard length variable helix roughing-finishing end mills for stainless steelsnano-ATM173082RF 100 U/HF standard length variable helix roughing-finishing end mills, for materials 54 HRCFIREX 113099RF 100 U stub length variable helix end mills for materials 54 HRCFIREX 73100RF 100 U standard length variable helix end mills for materials 54 HRCFIREX 83113RF 100 U stub length variable helix end mills for materials 54 HRCFIREX 73114RF 100 U standard length variable helix end mills for materials 54 HRCFIREX 83115RF 100 SF standard length 6-flute variable helix end mills for materials 54 HRCFIREX 233202RF 100 A standard length variable helix end mills for aluminum, metricBright213366RF 100 F standard length variable helix end mills, coolant through, for materials 30 HRC, metricFIREX 133627RF 100 U long length variable helix end mills for materials 54 HRC, metricFIREX 93629RF 100 F standard length variable helix end mills for materials 30 HRC, metricFIREX 133631RF 100 SF standard length 6-flute variable helix end mills for materials 54 HRC, metricFIREX 233731RF 100 U stub length variable helix end mills for materials 54 HRC, metricFIREX 73732RF 100 U standard length variable helix end mills for materials 54 HRC, metricFIREX 83736RF 100 U standard length variable helix end mills for materials 54 HRC, metricFIREX 83876RF 100 Ti standard length variable helix end mills, corner radius, for titanium alloysSuper-ATM19RF-LINEStandardToothprofileShank styleHelixangleTool illustrationTool materialSurface finishDiameter rangeSeriesPageRF 100 U variable helix end mills for materials 54 HRCcenter cuttingfract.NHA35 /38 Solidcarbide3/16-1”31137fract.NHB35 /38 Solidcarbide3/8-1”30997metricNHB35 /38 Solidcarbide6.00-20.0037317fract.NHA35 /38 Solidcarbide3/16-1”31148fract.NHB35 /38 Solidcarbide3/8-1”31008metricNHA35 /38 Solidcarbide4.00-25.0037368metricNHB35 /38 Solidcarbide4.00-25.0037328fract.NHA/HB35 /38 Solidcarbide1/4-1”30799metricNHA35 /38 Solidcarbide10.00-25.0036279rbright4Super-A FIREX nano-A l stocked in USAm stocked internationally

RF-LINEStandardToothprofileShank styleHelixangleTool illustrationTool materialSurface finishDiameter rangeSeriesPageRF 100 U/HF variable helix roughing-finishing end mills for materials 54 HRCfract.HFHA/HB30 /32 Indexfine truncated profile, center cuttingSolidcarbide1/4-1”308211RF 100 F variable helix end mills for materials 30 HRCcenter cuttingfract.NHHA/HB40 /42 Solidcarbide3/16-1”307813metricNHHA40 /42 Solidcarbide4.00-20.00362913metricNHHB40 /42 �387619RF 100 VA variable helix end mills for stainless steelcenter cuttingfract.NHA/HB36 /38 RF 100 VA/NF variable helix roughing finishing end mills for stainless steelcoarse truncated profile, center cuttingfract.NFHA/HB36 /38 RF 100 Ti variable helix end mills for titanium and nickel alloyscorner radius, center cuttingrfract.NHA/HB35 /38 RF 100 A variable helix end mills for aluminum and cast aluminum 22 HRCcenter cuttingfract.WHA/HB40 /42 Solidcarbide3/16-1”307721metricWHA40 /42 Solidcarbide4.00-20.00320221RF 100 SF 6-flute variable end mills for materials 54 HRCcenter cuttingfract.NHHA44 /45 46 Solidcarbide5/16-1”311523metricNHHA44 /45 46 Solidcarbide8.00-25.00363123cast materialsTi and Ni alloysgeneral purposealloyed/unalloyed steelshigh tensile steelsstainless steelsAl and Al-alloys5

RF-LINEVariable helix end mills RF 100 U for materials 54 HRCGuhring has developed the RF 100 end mill with variablehelix angle primarily to prevent chattering and the so-calledcorkscrew effect (as found when withdrawing tools havinga large helix angle).The RF 100 U is a universal design for a wide range of materials and applications. This design is an excellent choice for jobshops and manufacturers who mill a variety of materials.The variable helix angle also offers the following additionaladvantages:RF-LINE up to 60% higher in feed rates longer tool life increased drilling depths vibration-free machining suitable for roughing and finishing increased surface finish quality reduced cutter wanderingFf in [N]400200standard 4-flute35 30 8100 RF 100400300Ff in [N]Micro edgeprotectionfor longertool life300200100000,51,01,52,0Linear milling section [mm]A cutting force comparison between a conventional type N and a RF 100variable helix end mill clearly shows the RF 100 end mill’s quieter and morestable machining characteristics.35 Application rangesH 32-50 HRC 32 HRC 200 HB 30 200 HB 3030-38 HRC 30 HRCSi 3%-12% Si 3% 25 HRC 25 HRC30-38 HRCHardness 30 HRCMaterial 54 HRC38 RF 100 URF 100 U/HFRF 100 VARF 100 VA/NFRF 100 ARF 100 FRF 100 TiRF 100 SFoptimal suitabilitybright6Super-A FIREX nano-A limited suitabilityl stocked in USAH hard machiningm stocked internationallyWhen ordering: EDP no. Series Order no., example: 3867 12.700

RF-LINERF 100 U (universal) variable helix end mills for materials 54 HRCStub lengthSeries31133099SeriesStandardGuhring std.StandardTool materialSolid carbideTool materialSurface finishSurface finishApplicationApplication3731DIN 6527 KSolid carbideTypeNNTypeNd2 shank toleranceh6h6d2 shank toleranceh6Helix angle35 /38 35 /38 Helix angle35 /38 h10h10d1 toleranceh102525Techn. data page25d1d2d1d2RF-LINEd1 toleranceTechn. data /25/83/4122222 18.00020.000AvailabilitymmmmmmmmAll RF 100 end mills feature a corner chamfer for cutting edge protection.Please see the Technical Section of this brochure for details on the chamfer.general purposealloyed/unalloyed steelshigh tensile steelsWhen ordering: EDP no. Series Order no., example: 3867 12.700stainless steelscast materialsTi and Ni alloysAl and Al-alloys7

RF-LINERF 100 U (universal) variable helix end mills for materials 54 HRCStandard lengthSeries31143100SeriesStandardGuhring std.StandardTool materialSolid carbideTool materialSurface finishSurface finishApplicationApplication37363732DIN 6527 LSolid carbideTypeNNTypeNNd2 shank toleranceh6h6d2 shank toleranceh6h6Helix angle35 /38 35 /38 Helix angle35 /38 35 /38 d1 toleranceh10h10d1 toleranceh10h10Techn. data page2525Techn. data 25/83/413/161/45/163/87/161/25/83/4122 1/22 1/22 1/22 3/433 1/2445/83/413/161111 1/41 1/21 mllmmmmmmmmmmmAll RF 100 end mills feature a corner chamfer for cutting edge protection.Please see the Technical Section of this brochure for details on the chamfer.bright8Super-A FIREX nano-A l stocked in USAm stocked internationallyWhen ordering: EDP no. Series Order no., example: 3867 12.700

RF-LINERF 100 U (universal) variable helix end mills for materials 54 HRCStandard length with corner radiusSeriesLong length3079Series3627StandardGuhring std.StandardGuhring std.Tool materialSolid carbideTool materialSolid carbideSurface finishSurface finishApplicationApplicationTypeNTypeNd2 shank toleranceh6d2 shank toleranceh635 /38 Helix angle35 /38 d1 toleranceTechn. data pageh10d1 toleranceh1025Techn. data page25RF-LINEHelix angleAll tools come withNAS-Style corner radiusDiameter 1/2“ to 1“ with flatted shankd1d2d1d2rl2l2l1l1d1 2223333333/43/413/1611 1/41 1/41 1/41 1/41 1/41 1/41 1/41 1/21 1/21 1/21 1/21 1/21 0.00025.000AvailabilitymmmmmmmAll RF 100 end mills feature a corner chamfer for cutting edge protection.Please see the Technical Section of this brochure for details on the chamfer.general purposealloyed/unalloyed steelshigh tensile steelsWhen ordering: EDP no. Series Order no., example: 3867 12.700stainless steelscast materialsTi and Ni alloysAl and Al-alloys9

RF-LINERF 100 U/HF variable helix roughing /finishing end mills for materials 54 HRCBased on our standard RF 100 end mills, we have developeda new series of variable-helix end mills with a completelynew designed roughing profile.The result is a drastic increase in tool life compared to conventional knuckle-type geometries and an improvementin surface finish-quality of the workpiece, so that in manyapplications finishing operations are unnecessary.RF-LINE up to 60% higher in feed rates vibration-free machining increased surface finish quality (Ra 2-3 µm) small easy removable chips less cutting pressure vastly reduced horsepower consumptionSurface finish quailtyof 2-3 µm, requires noadditional finishingoperation in many casesFf in [N]400300200standard 4-flute35 30 8100 RF 100400Ff in [N]300200100000,51,01,52,0Linear milling section [mm]30 32 Application ranges 32-50 HRC 32 HRC 200 HB 30 200 HB 3030-38 HRC 30 HRCSi 3%-12% Si 3% 25 HRC 25 HRC30-38 HRC 30 HRCHardness 54 HRCHMaterialRF 100 URF 100 U/HFRF 100 VARF 100 VA/NFMicro edgeprotectionfor longertool lifeRF 100 ARF 100 FRF 100 TiRF 100 SFoptimal suitabilitybright10Super-A FIREX nano-A limited suitabilityl stocked in USAH hard machiningm stocked internationallyWhen ordering: EDP no. Series Order no., example: 3867 12.700

RF-LINERF 100 U/HF (universal) variable helix end mills with roughing-finishing profileStandard length, fine truncated profileSeries3082StandardGuhring std.Tool materialSolid carbideSurface finishApplicationTypeHF (new)d2 shank toleranceh630 /32 d1 toleranceh10Techn. data page26RF-LINEHelix angleNEW: Fine truncated profile1/2“ Ø and up with flatted /83/412 1/22 1/22 1/23 1/23 1/2443/413/1611 1/41 1/41 1/21 vailabilitylllllllAll RF 100 end mills feature a corner chamfer for cutting edge protection.Please see the Technical Section of this brochure for details on the chamfer.general purposealloyed/unalloyed steelshigh tensile steelsWhen ordering: EDP no. Series Order no., example: 3867 12.700stainless steelscast materialsTi and Ni alloysAl and Al-alloys11

RF-LINERF 100 F variable helix end mills for freecutting materials 30 HRCWe have developed the RF 100 end mill with variable spiral angle primarily to prevent chattering and the so-calledcorkscrew effect (as found when withdrawing tools havinga large spiral angle)Milling cutters with internal coolant delivery offer a considerably longer tool life and higher feed rates comparedto conventional tools. Guhring has designed the millingcutter’s radial coolant exit at an angle of 64º, offering considerable protection to the sensitive cutting edge corner.This coolant exit design also helps to prevent any built-upedge.RF-LINETherefore, Guhring‘s RF 100 F variable helix end mills offerthe following advantages: up to 60% higher in feed rates longer tool life vibration-free machining suitable for roughing and finishing increased surface finish qualityStandardmillingMicro edgeprotectionfor longertool lifeICmilling255075100125Tool life in mMilling cutters with internal cooling achieve a 2/3 longer tool life in comparison with conventional milling cutters.40 42 Application ranges32-50 HRC 32 HRC 200 HB 30 200 HB 3030-38 HRC 30 HRCSi 3%-12% Si 3% 25 HRC 25 HRC30-38 HRC 30 HRCHardness 54 HRCHMaterialRF 100 URF 100 U/HFRF 100 VAOptimal chip evacuation thanksto 64º radial coolant exit. RF 100 VA/NFRF 100 ARF 100 FRF 100 TiRF 100 SFoptimal suitabilitybright12Super-A FIREX nano-A limited suitabilityl stocked in USAH hard machiningm stocked internationallyWhen ordering: EDP no. Series Order no., example: 3867 12.700

RF-LINERF 100 F variable helix end mills for free-cutting materials 30 HRCStandard lengthSeries3078SeriesStandardGuhring std.StandardTool materialSolid carbideTool materialSurface finishSurface finishApplicationApplication36293366DIN 6527 LSolid carbideTypeNHTypeNHNHd2 shank toleranceh6d2 shank toleranceh6h640 /42 Helix angle40 /42 40 /42 d1 toleranceh10d1 toleranceh10h10Techn. data page27Techn. data page2727RF-LINEHelix angled1d2d1d2Diameter 1/2“ to 1“ with flatted /25/83/422 1/22 1/22 1/23 1/23 1/245/83/413/1611 1/41 1/41 00012.00016.00020.000AvailabilitymmmmmmmmmmmmmmAll RF 100 end mills feature a corner chamfer for cutting edge protection.Please see the Technical Section of this brochure for details on the chamfer.general purposealloyed/unalloyed steelshigh tensile steelsWhen ordering: EDP no. Series Order no., example: 3867 12.700stainless steelscast materialsTi and Ni alloysAl and Al-alloys13

RF-LINERF 100 VA variable helix end millsfor stainless steelsMilling stainless steel presents some unique challenges.Guhring developed the RF 100 VA style variable helix endmill to have greater tool life and performance in stainlesssteels.RF 100 VA style end mills feature Guhring‘s newest highperformance coating, nano-ATM. This micro-layer coatinghas the superior heat and wear resistance that is neededwhen milling stainless steels.This end mill design also allows these benefits:RF-LINE up to 60% higher feed rates longer tool life increased drilling depths vibration-free machining suitable for roughing and finishing increased surface finish quality reduced cutter wanderingstandard 4-fluteFf in [N]4003002001000Micro edgeprotectionfor longertool lifeRF 100Ff in [N]400300200100000,51,01,52,0Linear milling section [mm]A cutting force comparion between a conventiona type N and a RF 100variable helix end mill clearly shows the RF 100 end mill’s quieter andmore stable machining characteristicsApplication ranges36 HMaterial 54 HRC32-50 HRC 32 HRC 200 HB 30 200 HB 3030-38 HRC 30 HRCSi 3%-12% Si 3% 25 HRC 25 HRC30-38 HRCHardness 30 HRC38 RF 100 URF 100 U/HF RF 100 VARF 100 VA/NFRF 100 ARF 100 FRF 100 TiRF 100 SFoptimal suitabilitybright14Super-A FIREX nano-A limited suitabilityl stocked in USAH hard machiningm stocked internationallyWhen ordering: EDP no. Series Order no., example: 3867 12.700

RF-LINERF 100 VA variable helix end mills for stainless steelsStandard lengthSeries3080StandardGuhring std.Tool materialSolid carbideSurface finishApplicationTypeNd2 shank toleranceh636 /38 d1 toleranceh10Techn. data page28RF-LINEHelix angled1d2Diameter 1/2“ to 1“ with flatted /83/4122 1/22 1/22 1/23 1/23 1/2445/83/413/1611 1/41 1/41 1/21 5.400AvailabilityllllllllAll RF 1

general purpose alloyed/unalloyed steels high tensile steels stainless steels cast materials Ti and Ni alloys Al and Al-alloys Stub length Series 3113 3099 Standard Guhring std. Tool material Solid carbide Surface finish Application Type N N d 2 shank tolerance h6 h6 Helix angle 35 /38

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