CNC Gantry-Processing Centers Vantage 200 - HOMAG

CNC Gantry-Processing CentersVantage 200

02HOMAG Vantage 200Contents

HOMAG Vantage 200ContentsVantage 200 – The power packamong our nesting solutionsThe Result: YOUR SOLUTIONOur CNC processing centers today already offer technology of the future.Why? – Tradition. »Made in Germany« is our motivation and our commitment.Customers around the world have come to expect the highest standards from thisquality label. And we meet those expectations.Here you will find more: www.homag.comContents04Vantage 200 Highlights06Options08Nesting areas10Software Machine11Process optimization12Units14Nesting solutions15Technical data03

04HOMAG Vantage 200HighlightsConfigurationTool changing systemMATRIX table PRO··Standard:··14-fold tool changer moving in X-direction··Tool pick-up station··High flexibility··Individual division into various vacuum13,4 HP (10 kW) HSK routing spindle··Optional:17,7 HP (13,2 kW) HSK routing spindleareas by manually placing plugs

HOMAG Vantage 200HighlightsVantage 200THE POWER PACK AMONG OUR NESTING SOLUTIONSOur nesting machines enable cutting-optimized processing and dividing ofplateshaped materials. We divide the typical nesting areas into four areas.The typical application areas of nesting:··Creating components for carcass furniture··Dividing and refining of furniture fronts··Processing of frame furniture··Creating components for the caravan sector and structural-facings sectorVarious possibilities for the automation of the material handling ensure a high timesaving and an even more effective work.Highlights:··Gantry style – for highest precision over the total working width··Sealed »long-life« linear guiding system··High acceleration··Vector speed X/Y 130 m/min··The whole working field is reachable with all processing tools··Electronic surveillance of all stops··Efficient use of energy through high vacuum performances andsimultaneously minor power consumption··Optimization software··Remaining parts handling2 CNC-controlled Z-axes in combinationwith drilling blockProgram-controlled extractionconnection····Optimal dust extraction and biggeroperative range for processing units··Weight distribution of the mass (processingunits) to the two Z-axes more stability,higher processing qualityFor an optimum extraction behaviorand economic use of extraction energy(ecoPlus)Synchronous drive··2 synchronised digital servo-drives inX-direction guarantee highest processingquality05

06HOMAG Vantage 200OptionsOptionsWOULD YOU LIKE SOMETHING EXTRA? Our options provide all opportunities for a perfect adjustment of your nestingmachine to your requirements.High-Speed 7500 Drilling block 12 spindlesHigh-Speed 7500 Drilling block 21 spindlesHigh-Speed 7500 Drilling block 36 spindles··12 vertical drilling spindles··4 horizontal drilling spindles in X··2 horizontal drilling spindles in Y··1 grooving saw Ø 125 mm (0 / 90 )··21 vertical drilling spindles··6 horizontal drilling spindles in X··2 horizontal drilling spindles in Y··1 grooving saw Ø 125 mm (0 / 90 )··36 vertical drilling spindles··4 horizontal drilling spindles in X··2 horizontal drilling spindles in Y··1 grooving saw Ø 125 mm (0 / 90 )

HOMAG Vantage 200High-Speed 7500Tool length control··Spindles with 1500 - 7500 RPM incl. the··Following the tool change a tool lengthTool box »STARTER KIT«Tool changer··Top equipment – from the very start··Tool changing system, fixed behind the machine, 28, 42 or 56 placesClamping elementsVacuum lever for raw panel positioningBarcode connection··Different clamping elements available as··For automatic positioning of the raw··Barcodescanner / -software··Supported barcodes:patented quick change systemoptionOptionscontrol is carried out and compared withthe integrated tool data filepanels against the fence guide.1D – Barcode2D – Data Matrix Code··Every workpiece is excactly identified forthe further workpiece flow07

08HOMAG Vantage 200Nesting areasNesting: one procedure – many possibilities.THE TYPICAL APPLICATIONS OF NESTING are creation of furniture, as well as creating components for the caravan sectorand structural-facings sector. Different materials can be processed and finished, e.g. plexiglass, plastic sheets, foam, carpet,veneer or wood-based materials.

HOMAG Vantage 200Nesting areasFURNITURE MANUFACTURING··Routing of all components required for acarcass··Drillng, grooving in just one cycle··Clamping elements also provide horizontaldrilling··Fast dividing and refining of furniture frontsfrom one workpiece – everything in onecycle!FRAME FURNITURE··High degree of utlization due to easyhandling of “free” formed parts··High flexibility in the further processing bythe use of unitsCARAVAN CONSTRUCTION··Proper cutting of e.g. foam material,carpets or veneer··Processing of plastics and honeycombpanelsSTRUCTURAL-FACINGS SECTOR··High flexibility of processing possibilitiesof e.g. block elements, plexiglass or acrylglass··High gloss polishing routing09

powerControl with powerTouch··21,5“ Full-HD multitouch display withwide screen 16:9··Provision of teleservice capability··USB frontside bus··Ethernet connection 10/100 Mbit··Ergonomic hand terminal··Position of switch cabinet freelyselectable (right/left)Software MachineOur machines are equipped with everything needed for productive use as standard.In addition, a wide range of software modules can be supplemented to create the optimum configuration.woodWOPProduction list software··Modern software based on Windows··Import of CAD files in DXF format··More than 30.000 installations worldwide··Worldwide largest forum for woodWOP··For management and creation of product lists for individualMCCMMR Basic··Simple control of main machine functions through soft keys··Graphical loading··Machine Data Recording – collecting and evaluating machine states manufacturingvia time meter and event meter··Display and logging of maintenance measures

HOMAG Vantage 200SoftwareProcess optimizationCUT RITE, THE OPTIMIZATION SOFTWARE OF THE HOMAG, is used for cutting boards on sawing machines as well asnesting machines. The modular structure of the software allows users already controlling their sawing machine via Cut Rite tointegrate the nesting module without problems. Plus, customer processes can be made even more efficient by woodCAD CAMand residual parts management.woodCAD CAMOptimization software: woodNest Basic and Cut Rite Nesting··Parametric design in 3D··Seamless data flow in operation··Bill of materials, cutting to size and cost··Optimization and generation of cutting plans for rectangular and free-formed workpiecesestimation····Bar code generation··Photorealism for sales negotiationsCNC data for HOMAG Group machinesResidual parts management Basic··Labels for residual parts from Cut Rite··Manual management(woodNest Basic: manually Cut Rite: automatically)··Functions with Cut Rite:-- Import of parts lists, e.g. from Excel, or direct import of woodWOP programs-- Additional milling strategies “bars”, “common line” and “stay down”-- Includes material management, parts sorting by material type, and label printing in the office-- Manual editing of cutting plansResidual parts management AdvancedResidual parts management Professional··Automatic management within the storage··Automatic residual parts handling for nest-··Manual positioning in automatic mode··Labels for residual parts can be produced··Only in combination with residual partsdatabaseon the machine itselfing concepts in conjunction with storagesolutions from HOMAG Automationmanagement Advanced11

12HOMAG Vantage 200UnitsUnitsINNOVATION. PRECISION PASSION. Over 20 years ofexperience in the development of units are reflected in theadvanced stage of today’s unit engineering. The HOMAGunits are distinguished by their extreme rigidity, outstandingprecision and stability.C-axis (0-360º) for the useof unitsExtension to FLEX5consisting of FLEX5 interfaceand FLEX5 unitHIGH PERFORMANCESawing Ø 220 mmHIGH PERFORMANCEPlaning unit Tool diametermax. 120 mmHIGH PERFORMANCEUNITS ensure optimumlubrication of gearcomponents for prolongedoperations.HIGH PERFORMANCEDrilling/Sawing/Routing

HOMAG Vantage 200Drilling/Routing/Sawing2 spindles(also available as HIGH PERFORMANCE unit)Drilling/Sawingswivelling (0 - 90 ), Ø 180 mm(also available as HIGH PERFORMANCE unit)Routingwith 4-fold blowing nozzleTracing routing unit with tracing ringØ 70 mm Ø 130 mmCutting unit1 cutting blade 10 mm cutting surfaceFoil cutting unit1 cutting wheel Ø 75 mmDrilling/Routingswivelling cranked (0 - 90 ),Drilling7 spindles, 25 mm rasterFitting drilling head3 spindlesUnits13

14HOMAG Vantage 200Nesting solutionsDiscover the possibilities.WITH THE NESTING SOLUTIONS you are always well-advised. Whether manual feeding of the workpieces, by lifting carriageor by storage – we have always the proper concept for your application. You wish to identify, for example, the workpiece flowexactly by barcode? No problem!Nesting „Start-up“Nesting concept 1Nesting concept 1RNesting concept 2Nesting concept 3Nesting concept 3RNesting concept 1R with storageNesting concept 3R with storage

HOMAG Vantage 200Technical dataTechnical dataBLH24501activepermanently activeDimensionsin mmnot active11Position of switch cabinet freelyselectableL1L2LBL1L2Vantage 200/51070805070940014300Vector speedm/min(X - Y) 130 - (Z) 2051274805070980015600Compressed air connectioninchR½61070805350940014300Compressed air requiredbar761274805350980015600Dust extraction portmmØ 20071070805780940014300Dust extraction volumem 3/hmin. 3170714823057801150017780Total machine weight 510-714kgappr. 5100 - 7300Electrical power – total connection loadkW26,5 - 38Switch cabinetmm1000/800 x 800 x 1970L (with transport belt)L2 (Concept 3 with lifting table and belt)VANTAGE 200 SERIES – WORKING FIELDSVacuum capacityWidth (mm)Length (mm)Thickness (mm)Width (ft)Length (ft)Thickness (inch)Vantage 200/ 510155031301005103,94580/690 m 3/h 50/60 Hz512155037001005123,94580/690 m 3/h 50/60 Hz610188031301006103,94580/690 m 3/h 50/60 Hz612188037001006123,94580/690 m 3/h 50/60 Hz710225031301007103,94870/1035 m 3/h 50/60 Hz714225043001007143,94870/1035 m 3/h 50/60 Hz15

Benzstrasse 10-1633442 Herzebrock-ClarholzGermanyTel. 49 5245 445-0info-herzebrock@homag.comwww.homag.comFor the Success of OriginalTechnology. A campaign ofthe VDMAImages can also show options and are not binding for orders. Subject to change. Vantage 200 11-2017 ENHOMAG Bohrsysteme GmbH

Configuration · Standard: 13,4 HP (10 kW) HSK routing spindle · Optional: 17,7 HP (13,2 kW) HSK routing spindle Tool changing system · 14-fold tool changer moving in X-direction · Tool pick-up station MATRIX table PRO · High flexibility · Individual div