DP-1VR
MANUAL No. 99MBE021ASERIES No. 264DP-1VRDigimatic Mini-ProcessorUser's ManualIn order to obtain the best possible performance from the MitutoyoDigimatic Mini-Processor DP-1VR,read this user’s manual thoroughly before operation.After reading, retain it close at hand for future reference.
THE MARKS USED IN USER'S MANUALThe meaning of symbol mark and contents describe with each symbol mark usedin users manual is as follow.Notice on SafetyIn user's manual, to use exactly this unit, and to protect from yours and otherpeoples damage and property, several chart expression. The expression andmeaning are as follows. Following expressions shown general notices, cautions and dangers, but notlimited.Neglecting this expression, if you deal with this unit by incorrect way, itwill be imminent occurrence of human death or heavy injury.Neglecting this expression, if you deal this unit by incorrect way, it will besupposed to occur possibility of human death or heavy injury.Neglecting this expression, if you deal with this unit by incorrect way, itwill be supposed to occur possibility of human damage and physicaldamage.i
THE MARKS USED IN USER'S MANUAL The following marks show notice, exhibit of action/compulsionThis marks show that there is contents urge the notice (include danger,warning. In the chart, concrete notice meaning is shown (left chart meanelectrical shock)This mark express exhibited action. Concrete exhibited actions are drawnin the charts or near the charts. (left chart means exhibit of disassemble)This mark express the action under compulsion or direction. Concretedirected actions are drawn in the charts or near the charts. (left chartshows necessity of earth)ii
THE MARKS USED IN USER'S MANUALAbout several kinds of notice.Several kinds of "notice" which assist to obtain high reliable measured datashow in following words.Important Notice indicates necessary information to achieve the purpose.Do not neglect this direction. If you do not follow this direction, there are the possibilities to lossor difficult to maintain the performance and accuracy of this unit.NoticeThis word indicates especially emphasize or supplementary information.It shows that there are attentions for specified operation (limit ofmemory, construction of equipment, information concerned withspecial version of program. etc.)ReferenceThis word indicates reference information concerned with operatingmethod and procedure described in this manual to apply for particular problem or details explanation of operation and function.And if there are other reference informations, they may be shown thereference portionWhen any damages happen by the method not to depend on thismanual, our company does not have any responsibilities.Contents of this manual may be changed without advance notice.(c) Copyright Mitutoyo Corporation. All rights reserved.iii
NOTICE ON SAFETY (PLEASE READ SURELY)To use safely, you should observe following. This unit is intended to be used for a general equipment (measuringequipment, or machine tool etc.) Do not use this unit for medicalmachine, aerospace vehicle, train or atomic power etc. which missoperation of this unit have possibility to injure the human body ortreated human life. When you intend to use for such purpose, pleaseinform to our company in advance. If accidents happen such as smoke, curious smell or abnormaloperation, cut power and pullout AC adapter from consent, theninform to service network. If you continue operation, it causes fire orelectric shock. When you drop this unit and it is damaged, cut power and pullout ACadapter from consent, then inform to service network. If you continueoperation, it causes fire or electric shock. Do not repair or modify this unit by user. As it causes fire or electricshock, do not implement absolutely. When foreign object puts into this unit, cut power and pullout ACadapter from consent, then inform to service network.iv
NOTICE ON SAFETY (PLEASE READ SURELY) Please keep specified power source voltage. When this unit is usedwith not specified power source voltage. it causes damage of inside,fire or electric shock. Please do not put this unit at the place opened to direct sunshine orhot temperature. Inner temperature of this unit increases and causesfire. Do not put this unit close to wall. Inner temperature increases andcauses malfunction. And also please put this unit apart about 10 cmfrom wall as you can pullout the cord of power source without movingthis unit.REGARDING TO EC COMMAND CONFORMITY This unit is conformed to following EC Command.EMC Command EN61326-1997 A1:1998v
CONTENTSThe marks used in this user's manual . iNotice on Safety (Please read thoroughly) . ivWARRANTY . vi1.OUTLINE . 11. Introduction . 12. Features . 12.SET UP . 31. Power supply . 31.1 Setting the battery . 31.2 Connection of the AC adapter . 52. Set of recording paper . 63. Connection of the measuring tool . 74. Other connection . 84.1 Attachment of strap . 84.2 Footswitch . 94.3 RS-232C Cable GO NG judgement cable . 94.PARAMETER . 101. Parameter . 102. In the case of connecting caliper micrometer . 103. In the case of printout of RS232C linearscale output . 124. Example of parameters setting . 154.1 DP-1 parameter setting procedure . 155.SUMMARY OF FUNCTIONS . 191. Key functions . 192. Function of each mode . 203. Timer input function . 216.OPERATION . 221. Power ON/OFF . 222. Basic Operation 1 . 232.1 Data input, cancel, clear . 23vi
CONTENTS3. Basic operation 2 . 253.1 Input of tolerance limit data . 253.2 Confirmation/renew of limit data . 273.3 Release of limit data . 283.4 Data input, cancel, clear . 294. Mode 3 . 325. Print RS232C of counter . 346.OTHER NOTICES . 367.MAINTENANCE . 371. Clean printer head . 372. Clean paper sensor . 378.ERROR MESSAGE . 391. Alarms concerning electric power . 392. Other alarms . 409.CALCULATION METHOD . 421. Significant figure . 422. Overflow and calculation tolerance . 433. Calculation tolerance detail . 444. Calculation formula . 454.1 Calculation of Mode1, Mode2 . 454.2 Calculation Mode3 . 4610. OUTPUT . 471. Output of GO/ NG Judgment Result . 472. Output in Accordance with RS-232C Format . 472.1 Communication Specifications . 482.2 Data Format . 482.3 Error Code . 492.4 Data request command . 4911. TROUBLESHOOTING . 5012. SPECIFICATIONS . 52SERVICE NETWORK . 54vii
11.OUTLINEIntroductionDV-1VR is an exclusive piece of data processing equipment that records data from aMitutoyo digimatic tool so it can be statistically processed operation is easy andstatistical results can be obtained quickly.2.Features(1) Abundant statistical parameters:Number of samples (N) Maximum value (MAX) Minimum value (MIN) Range (R) Mean value (X) Standard deviation (σ-n, σn-1) Process capabilityindex (CP, CPK) Number of defects ( NG) Percent detective (P)Limit data 5 types(2) Preparation of histogram(3) Preparation of a chart of displacement that expresses the time history of measured data D (Displacement).(4) Several calculation functions necessary to prepare the X-R control chart.(5) Timer input function.(6) Data output function.Output of measured data (RS-232C, TTL Level)Output result of success or failure ( NG, GO, NG)It can be connected to Mitutoyo Instrument Network System (µNET System)(7) Output of success or failure by LED.(8) Power source system of AC adapter or four AA type Nickel Hydrogen batteries(Ni-MH)/Alkali batteries (LR6)(9) Standard equipment of 48 m recording paper.-1-
OUTLINEAA Ni-MH batteryAlkaline battery LR6Must use the following types of batteryfor battery operation. Mitutoyo CorporationMADE IN JAPANCode No.ModelSerial No.PowerBattery boxStrap attachmentRelease lever43.9INPUTOUTPUTADAPTEROPEN75.2Adapter jackInput connectorOutput connectorEXT.PDATAFoot switch connectorFEEDCETOL.LIMIT STAT NGCL NGGOPRINTERPOWERPOWER94DIGIMATIC MINI-PROCESSORRecording paper cover/Recording paperGO/ NG LEDPower source LED201.1External viewParts ListParts nameQuantityDP-1VR (Main unit)AC adapterRecording paperStrapQuick referenceUser’s manual111111-2-
21.SET UPPower supply Power is supplied to this unit by the AC adapter or four AA type Nickel Hydrogenbatteries (Ni-Mh)/Alkali batteries (LR6) When the AC adapter is used while batteries installed, the power will be suppliedfrom the AC adapter (batteries are not included). The AC adapter cannot charge thebatteries, charge them with a dedicated battery charger, if necessary. When a voltage drop occurs when using the battery or AC adapter, the powersource LED will blink and show an abnormal condition.1.1 Setting the batterySet the batteries. If using the AC adapter, refer to section 1.2qOpen the battery box.Code No.ModelSerial No.Power Mitutoyo CorporationMADE IN JAPANMust use the following types of batteryfor battery operation.Alkaline battery LR6AA Ni-MH batteryPush down the stopper of the battery box and pull forward.-3-
SET UPwSet the batteries.Be sure to set correctly the poles of the size AA Alkali batteries (LR6) or NickelHydrogen batteries (Ni -MH AA)eClose the battery box by the inverse process of q firmly until you hear theclicking sound.IMPORTANT Set the poles of batteries correctly. Do not use different kinds of batteries. Use either size AA Alkali batteries (LR6) or AA Nickel Hydrogen batteries(Ni-MH AA) Manganese batteries R6 cannot be used. When Alkali batteries are used, printed letters may fade accordingly. When Alkali batteries or Nickel Hydrogen batteries are used, print speed isslower compared with the AC adapter. In the case of using batteries, if the surface shows peeling or breaks on the poleof the battery, it may cause poor contact and start-up. Please use batteries onlyafter you check there is no peeling or surface breaks on the poles of batteries. If DP-1VR is not used for a long period, please remove the batteries from DP1VR. If the batteries remain connected to the DP-1VR for long time, fluidleakage may damage the DP-1VR. The operational temperature of the batteries must remain over 10 C. If thetemperature is less than 10 C, undesirable things, such as printed lettersbecome thin, etc., may occur.-4-
SET UPNOTE DP-1VR has no charger function. If you need to charge the batteries, adedicated battery charger is needed. Battery life is about 10,000 lines, (using 1,600 m Ah Ni-MH, and print large,letter one time per 5 sec.) Battery life varies drastically in accordance with environmental conditions.1.2 Connection of the AC adapterConnect the AC adapter to the DP-1VR.Skip this page when using batteries.DIGIMATIC MINI-PROCESSOR NGPOWERGO NGPOWERPRINTERCLTOL.LIMITSTATCEFEEDDATAInsert firmly all the way. The AC adapter specified by our company should be used.100/115V 09EAA088230V09EAA088D230V UK 09EAA088E If the specified AC adapters are not used, print quality and life expectancy willbe reduced.-5-
SET UP2.Set of recording paperqOPEN Push the release lever downward Move the cover of recording paper upward, then open it.w Peel tape fixing the edge of record paper, then set the recording paper with a littlebit of the paper pulled out. Set the core of the recording paper firmly in the holder. If the recording paper iswrinkled, it can cause the paper to jam while printing, so be sure it is straight. Close the cover of the recording paper, pulling out the edge the recording paper alittle bit. Press the ‘power’ key to power ON and press the ‘FEED’ key, to send out therecording paper about 100 mm.-6-
SET UP When paper is set, be careful not to injure your hand by the paper cutter.IMPORTANT After setting the recording paper, be sure to press the ‘FEED’ key. This willperform a self-alignment thereby reducing paper jamming. When you open the recording paper cover, the printer head is exposed.Immediately after printing, the printer head is hot. Do not touch to avoid beingburned. DP-1VR recording paper has superior characteristic of conservation, toleranceto chemicals and weather-proof. Please use the recording paper specified byour company. (Part No. 09EAA082 10 roll pack) Print quality is not guaranteed if the specified recording paper is not used. Recording paper should be stored in a cool and dark place.3.Connection of the measuring toolBefore connection, confirm that electric power to the digimatic measuring tool is OFF.(1) Connection to the digimatic measuring tool.Connect one connector of the connecting cable to DP-1VR input connector and theother connector to the output connector of the digimatic measuring tool. Some connecting cables are different, depending on the type of measuring tool, please referto each user's manual.INPUTOUTPUT Be careful to connect the connector correctly. Pull and put the connector in straight.Connection of the input connector-7-
SET UP4.Other connection4.1 Attachment of the strapAttach the strap to the DP-1VR as necessaryqTake the sling off the hook.wPress the sling through the attachment point of the DP-1 as shown in the figure.Must use the following types of batteryfor battery operation.Alkaline battery LR6AA Ni-MH batteryInsert strap hereSlingHookeHang the hook on the ring and pull out.-8-
SET UP4.2 FootswitchData can be input by a foot switch.Connect to a foot switch connector, part No. 937179T (optional accessory)DIGIMATIC MINI-PROCESSOR NGPOWERGO NGPOWERPRINTERCLTOL.LIMITSTATCEFEEDDATA4.3 RS-232C Cable GO NG judgement cableqRS-232C cable (part No. 09EAA084)RS-232C output can be obtained from DP-1VR and used for printing RS-232C,output of a linear scale counter. Connect the RS-232C cable to the DP-1VR outputconnector.wGO NG judgment cable (part No. 965516)The results of a judgment can be obtained from the DP-1VR. Connect it to outputconnector of the DP-1VR.NOTICEThe RS-232C cable and GO NG judgment cable can not be used simultaneously.Be sure to connect / disconnect the cables only when the power is OFF.-9-
31.PARAMETERParameterParameter functions can customize the actions of the DP-IVR. Set up in accordancewith the purpose.There are two kinds of parameter settings in accordance with connecting measuringequipment to DP-1VR.Select parameters in accordance with the measuring equipment used.2.In the case of connecting calipers or micrometersParameters are established for digimatic interfaces such as calipers or micrometerswhen connected to DP-1VR.Start parameter setting mode by pushing the 'DATA' key and 'POWER' key simultaneously.After parameter mode is started, parameters are printed in order. When you want tochange a setting, push the 'STAT' key and when you don't want to change a setting,push the 'DATA' key; then the parameter will be set.Next, a table of parameters is shown.- 10 -
PARAMETERTable 1 Parameter in DP-1 MODEOrItemSettingder1PARAMET- Parameter clearER CLEAR2SYSTEM DP-1 mode/MultiMODE3MODE0/MODE1/W
MANUAL No. 99MBE021A SERIES No. 264 Digimatic Mini-Processor User's Manual In order to obtain the best possible performance from the Mitutoyo Digimatic Mini-Processor DP-1VR, read this user’s manual thoroughly before operation. After reading, retain it cl
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