Series 4400-T - Fleetwood Windows & Doors
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSTABLE OF CONTENTSI.CARE AND MAINTENANCE . 3II. TOOLS / MATERIALS, SEALANT REQUIREMENTS, & ANCHOR INSTRUCTIONS . 3III. ASSEMBLY AND INSTALLATION . 3IV. SUB-SILLPAN OPENING VERIFICATION (SKIP IF NO SUB-SILLPAN) . 4V. FRAME ASSEMBLY . 5VI. OPENING, FRAME AND PANEL VERIFICATION . 5VII. FRAME INSTALLATION . 6VIII. FLOOR CLOSER INSTALLATION . 8IX. GLAZING INSTRUCTIONS PER GLASS (SKIP IF PANEL IS FACTORY GLAZED) . 10X. PANEL INSTALLATION . 11APPENDIX A: SUB-SILLPAN DIMENSIONAL REFERENCES . 12APPENDIX B: RIXSON ADDITIONAL REFERENCES . 13APPENDIX C: PANEL SQUARING . 14APPENDIX D: HARDWARE LOCATIONS . 15DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 1 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 2 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSI. Care and MaintenanceThis product is factory finished. Please handle with extreme care. Protect all exposed surfacesfrom contact with caustics, corrosives, solvents, abrasions, impacts, wet packing material etc.FAILURE TO DO SO WILL NULLIFY THE WARRANTY. Before ANY CLEANING, review the Care& Maintenance Instructions (go to www.fleetwoodusa.com for more information).Contact the local dealer with any questions or concerns. Fleetwood strongly recommendsthat all products be cleaned after installation and totally protected from construction debris andequipment.II. Tools / Materials, Sealant Requirements, & Anchor InstructionsTools Required: Tape measure, Soft mallet, Plumb bob / line, Flat head screwdriver, Laser Level or 8’ level,Shims, Nails, Screws, Sealant, caulk gun, Backer Rod, Scissors or utility knife, hex keys, drill bit, drive bit andpowered drill.Sealant Requirements The sealant referred to within this document for seals associated with the assembly of theproduct should conform to AAMA 800. It is recommended that all other sealants should alsoconform to AAMA 800 but may be a sealant recommended and approved by the sealantmanufacturer that is compatible with the framing, finish and surrounding materials. All sealant bead sizes must conform to the sealant manufacturers’ size requirements. The Owner / General Contractor is responsible for identifying the need for any additional sealantto be applied by others. Such sealant shall be elastomeric material, with the framing, finish andsurrounding materials.Anchor Instructions Structural engineer to determine anchor quantity and spacing for design load requirements.Review panel pressure loads and lateral force with flooring manufacturers specifications.Proper material must be used between all dissimilar materials (i.e. block/concrete & aluminum).III. Assembly and InstallationIt is essential that each Fleetwood product be assembled and glazed in accordance withAAMA standards and factory instructions. It is the installer’s responsibility to ensure that eachFleetwood product is assembled, glazed and installed and completely sealed to ensure that theproduct is leak-free and operates correctly. Installation of Fleetwood products must be inaccordance with the standards set forth in ASTM E 2112. If there are any questions regardingthe installation of a Fleetwood product contact the factory customer service department.Due to inherent manufacturing tolerances Fleetwood has provided this product withrecommended field glazed weather-stripping. If the provided weather-stripping does not ensure anoptimum fit of glass to frame the Fleetwood Authorized Dealer should contact Customer Service foran expedited NO CHARGE shipment of replacement weather-stripping.DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 3 of 15DATE: 02/26/21
ASeries 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSBIV. Sub-Sillpan opening verification (skip if no Sub-Sillpan)CTable 1: Sub-Sillpan FramingDimensionsModelH40H28Pivot SetABDN.F.W. illpanTabsF EFG19”PivotLocation-1.50”13.63”8.5”ORA - (D E)8.19”9.69”SillpanTabsFor additional dimensions see Appendix A.AABMethod A:CGDEFORAMethod B:GFigure 1:Sub-Sillpan Framing (Top View)REFERENCE TABLE 2FOR CLOSERDIMENSIONS2*3* Minimum depth required for Sub-Sillpan and3Rixson closer. Additional depthmay be required for drainage. Side drains sit 16" below bottom of Sub-SillpanFigure 2:Rixson Sub-Sillpan Opening (Side View)DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 4 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSV. Frame AssemblyNote: Failure to assemble the frame accordingto the installation instructions, nullifieswarranties related to this product. #10 PHP Screw,1.5”Prior to Frame assembly thedecision must be made to includedoor stops on the door.JambSlide door stops into the head andjambs according to the orientationof the door.Using a clamp hold the door stopsto the frame element and drill fromthe backside of the frame into thefirst wall of the door stop. Attachwith #6 PHP Screw, 1.25”.Apply a compatible sealant to the cornersof the frame. Assemble the frame withscrews provided (Figure 3).HeadSealantFigure 3:Frame AssemblyVI. Opening, Frame and Panel VerificationNote: Do not use the dimensions on the Rixson installation instructions.1. Check the measurement of the rough opening and verify that the door frame and sub-sillpan willfit into the opening. Measure all four sides of the opening to make sure it is 1/2" larger than thedoors in width and 1/4" in height.2. Remove the frame(s) from the packaging and lay it in front of the opening. Check door net framewidth and height dimensions (Figure 4).3. Verify the opening is plumb and level (Figure 5).4. Verify location / dimension of cement case opening (see Figure 10 & Table 2).NET FRAME WIDTHHEAD1.0" DOOR JAMB2.0" DOOR HEADER1.0" DOOR JAMBPIVOT LOCATIONNET FRAME HEIGHT(FROM FINISHEDFLOOR)Figure 4:Opening VerificationDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 5 of 15Figure 5:Level LocationsDATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSVII. Frame Installation1. Place the sill into the opening and determine anyleveling that must be done. Shim as necessary tostabilize the sill. No unsupported width of more than8” is allowed. Shims to be load bearing, non-porous,non-absorbent and inorganic.2. If more that 1/8” shim height is required, it isFigure 6:recommended to pour self-leveling “Rock Hard” (orSecuring Top Pivot (Block Frame Shown)equal) to achieve level and stable surface.3. Insert the frame into the sub-sillpan. Cross-measure and adjust to achieve a plumb square andlevel condition. Shim where needed. Seal all fastener heads with compatible sealant.4. Secure Top pivot to header with #10 screw min. 4” long (not by Fleetwood). See Figure 6 forillustration.INSTALLER NOTE:FLASHING PAPER(ON TOP OF NAIL-FIN)INSTALLER NOTE:SILICONE SEALANT BEADON HEAD AND JAMBS.(BEHIND NAIL-FIN)INSTALLER NOTE:SEAL FASTENER HEADSWITH COMPATIBLE SEALANTAS SHOWN. (TYPICAL)INSTALLER NOTE:SIZE AND SPACING OF FASTENERSPER LOCAL CODE. (TYPICAL)(NOT BY FLEETWOOD)STUCCOINSTALLER NOTE:CONTINUOUS SEALANTW/BACKER ROD.(TYPICAL)INSTALLER NOTE:SOLID SHIMS AT ANCHORLOCATIONS REQUIRED(TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:SIZE AND SPACING OFFASTENERSPER LOCAL CODE. (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:SOLID SHIMS AT ANCHORLOCATIONS REQUIRED (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:SOLID SHIMS AT ANCHORLOCATIONS REQUIRED (TYPICAL)(NOT BY FLEETWOOD)EXTERIORHEADINSTALLER NOTE:SIZE AND SPACING OF FASTENERSPER LOCAL CODE. (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:SILICONE SEALANT BEADON HEAD AND JAMBS.(BEHIND NAIL-FIN)INSTALLER NOTE:SILICONE SEALANT BEADON HEAD AND JAMBS.(BEHIND NAIL-FIN)INSTALLER NOTE:FLASHING PAPER(ON TOP OF NAIL-FIN)INSTALLER NOTE:SEAL FASTENER HEADSWITH COMPATIBLE SEALANTAS SHOWN. (TYPICAL)INSTALLER NOTE:FLASHING PAPER(ON TOP OF NAIL-FIN)EXTERIOREXTERIORINSTALLER NOTE:SEAL FASTENER HEADSWITH COMPATIBLE SEALANTAS SHOWN. (TYPICAL)STUCCOINSTALLER NOTE:CONTINUOUS SEALANTW/BACKER ROD.(TYPICAL)STUCCOINSTALLER NOTE:CONTINUOUS SEALANTW/BACKER ROD.(TYPICAL)EXTERIOREXTERIORSILLSILLRIXSON CLOSER(OPTIONAL)SIDE DRAIN:RIXSON CLOSER1/2" NPT COUPLING(1 1/8" O.D. X 5/8")WELDED BY FLEETWOODUNLESS OTHERWISE NOTED(OPTIONAL)BOTTOM DRAIN:1" NPT COUPLING(1 5/8" O.D. X 7/8")WELDED BY FLEETWOODUNLESS OTHERWISE NOTED316"INSTALLER NOTE:MINIMUM 2" CHANNELAT DRAIN LOCATIONSFigure 7:Rixson Nail-fin Frame InstallationDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 6 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSINSTALLER NOTE:FLASHING PAPER(ON TOP OF STUCCOSURROUND)INSTALLER NOTE:SEAL FASTENER HEADSWITH COMPATIBLE SEALANTAS SHOWN. (TYPICAL)INSTALLER NOTE:SIZE AND SPACING OF FASTENERSPER LOCAL CODE. (TYPICAL)(NOT BY FLEETWOOD)STUCCOSURROUND(OPTIONAL)STUCCOINSTALLER NOTE:SOLID SHIMS AT ANCHORLOCATIONS REQUIRED (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:CONTINUOUS SEALANTW/BACKER ROD.(TYPICAL)EXTERIORINSTALLER NOTE:SOLID SHIMS AT ANCHORLOCATIONS REQUIRED(TYPICAL)(NOT BY FLEETWOOD)HEADINSTALLER NOTE:SOLID SHIMS AT ANCHORLOCATIONS REQUIRED (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:SIZE AND SPACING OF FASTENERSPER LOCAL CODE. (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:SIZE AND SPACING OF FASTENERSPER LOCAL CODE. (TYPICAL)(NOT BY FLEETWOOD)INSTALLER NOTE:CONTINUOUS SEALANTW/BACKER ROD.(TYPICAL)INSTALLER NOTE:CONTINUOUS SEALANTW/BACKER ROD.(TYPICAL)INSTALLER NOTE:FLASHING PAPER(ON TOP OF STUCCOSURROUND)INSTALLER NOTE:FLASHING PAPER(ON TOP OF XTERIORSILLRIXSON CLOSER(OPTIONAL)SIDE DRAIN:SILLRIXSON CLOSER1/2" NPT COUPLING(1 1/8" O.D. X 5/8")WELDED BY FLEETWOODUNLESS OTHERWISE NOTED(OPTIONAL)BOTTOM DRAIN:1" NPT COUPLING(1 5/8" O.D. X 7/8")WELDED BY FLEETWOODUNLESS OTHERWISE NOTED3"16INSTALLER NOTE:MINIMUM 2" CHANNELAT DRAIN LOCATIONSFigure 8:Rixson Block Frame InstallationDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 7 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSVIII. Floor Closer Installation1. Set the closer into the floor 2-1/16” fromthe back of the jamb and level (confirmwith plumb line as stated in step 4).Closer is to be installed in line to thedoor and flush to the floor (Figure 9).2. Measure dimension of “A” as specifiedfrom opening to the spindle center(Figure 10 & Table 2).3. Set closer surface flush with the finishedfloor. Continue to step 4.1"216Figure 9:Closer PositioningRoughOpening(Assuming ¼”shim)ABCDRixson Closer H40-587 Shown.Figure 10:Frame, Closer, Pivot OpeningTable 2: Pivot Location, Floor Closer & Pivot Set Dimensions.ModelABC*D*E*H40-587H28-587Pivot Set H117 3/4-587PivotLocation 5”5.5”4.063”4.063”2.375”* Hole rough opening: add a minimum 1.0” around the closer (& pivot set) for cement or equivalent backfill.DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 8 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONS4. Use a plumb line to center top pivot pin with center of closer spindle (Figure 11).Retracting Pin ScrewTop PivotPivot Alignment ToolLevelBarsLevel Screws(No.10-24)Figure 11:In-line Verification5. Grout in closer with cement or equivalent. Continue step # 9 when cement is cured.6. Complete flooring around closer and sub-sillpan.7. Install cover plates to closer.DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 9 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSIX. Glazing Instructions per Glass (Skip if panel is factory glazed)1. Remove the exterior precut glass stops from the frame, making sure to note the location from2.3.4.5.6.7.which each has been removed. Each stop is hand cut for a specific location of the frame and mustbe returned to the same location after glazing process.Insert two setting blocks into the head / bottom at the quarter points (Figure 12).Insert and stagger two setting blocks along both sides of the bottom pivot location. This is tosupport both lites and the dead load of the glass.Insert glass three setting blocks per jamb. One at 2” from corner and one at center.Before glazing, apply a continuous bead of sealant to the inner stops as shown in Figure 12.Insert glass to panel.Finish assembly by inserting the two horizontal glass stops then install the two vertical glassstops.Setting BlocksGlassSealantGlass StopsFrameFigure 12:Glazing IllustrationDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 10 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSX. Panel Installation Closing Speed Adjustment see Appendix B. Panel Squaring (troubleshooting tip) see Appendix C. Handle Pull Installation see Appendix D.1. Retract top pivot pin by turning retracting pin screw2.3.4.5.6.7.8.9.counterclockwise (Figure 13). Install washer & thrust bearingto spindle (Figure 12).Retracting PinTop PivotWith the floor closer in the slowest settings use a crescentScrewFigure 13:wrench to turn the pivot perpendicular to the frame.Top Pivot LockingTilt door to place on spindle and attach arm cap but do nottighten (Figure 14).Align the two portions of top pivot and turn pin retracting screwclockwise (Figure 13).Tighten arm end blocks screws and install load arm cover plate.If the panel is hitting the head or sill see Appendix C: PanelSquaring.Adjust bottom sweep pin (located on the pivot side) slowly until aseal is formed between the finished floor and panel. Overadjustment will prevent the door from closing and damage thehardware.The installer is responsible for the integrity of all framing jointsafter installation and must therefore water test all joints toguarantee a completely sealed product. Apply joint sealer and/orsealant necessary to ensure watertight joints. Retest asnecessary.To complete the panel installation, apply backer rod and a.100” thick Washer is undercomplete bed of sealant to the entire exterior and interior jointThrust Bearingbetween the frame and the building structure. Tool the sealant toFigure 14:eliminate bubbles, voids and / or breaks and ensure a completelyWasher Locationwatertight seal (Figure 7,8).DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 11 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSAppendix A: Sub-Sillpan Dimensional References0.50N.F.WPIVOT DISTANCESill-pan1.000.502.753.94*2.6251.641.56* For sub-sillpan tabs, add1.5" on interior andexterior pan spacing.ExteriorREFERENCE TABLE 1FOR CLOSER DIMENSIONSFloor Opening(back-fill by others)Minimum 1" around closer forcement or equivalent backfill.Figure A1:Rixson Sub-Sillpan OpeningDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 12 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSAppendix B: Rixson Additional ReferencesSample installation instruction video:https://www.youtube.com/watch?v 9bOtpwgSsuQ&feature youtu.beReplacing A Rixson Floor Closerhttps://www.youtube.com/watch?v aKwpdBrH9-M&feature youtu.beFigure B1:Rixson Closer AdjustmentsDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 13 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSAppendix C: Panel SquaringFigure C1:Glass Lifting ToolRequired Tools: 9/16” wrench, pliers, tape measure, shim, plate glass lifting tool.1. If panel hits the sill due to the weight of glass/panel.a. Make sure the frame is squared before any adjustment to panel.b. If the problem is solved, stop here.c. Lay panel on table and check distance of both diagonals. If they are not the same, the panelis not square.d. Loosen nuts at 4 corners (2 turns), use plate glass lifting tool and add additional shim(s) tothe top of the panel opposite of the pivot, between the glass and vent top rail.e. Check diagonal distances, gap of panel to frame.f. Tighten corner key nuts.2. If panel hits the head.a. Make sure the frame is squared before any adjustment to panel.b. If the problem is solved, stop here.c. Lay panel on table and check distance of both diagonals. If they are not the same, the panelis not square.d. Loosen nuts at 2 top corners (2 turns), use plate glass lifting tool and remove/replace withthinner shims to the top of the panel opposite of the pivot, between the glass and vent toprail.e. Check diagonal distances, gap of panel to frame.f. Tighten corner key nuts, insert thermal barrier back.DOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 14 of 15DATE: 02/26/21
Series 4400-TRIXSON CLOSER INSTALLATION INSTRUCTIONSAppendix D: Hardware LocationsThe following are latching hardware locations to avoid when installing surface mount handle pulls.7"2161"58778"9"216Figure B2:5 Point Latch1"921"2165"2169"Figure B1:Archetype Latch and Secondary LatchFigure B3:1 Point LatchDOC: Series 4400-T Rixson Closer Installation Instructions Rev B.docRev: BPage 15 of 15DATE: 02/26/21
RIXSON CLOSER INSTALLATION INSTRUCTIONS DOC: Series 4400-T Rixson Closer Installation Instructions Rev_B.doc Rev: B DATE: 02/26/21 Page 5 of 15 V. Frame Assembly Note: Failure to assemble the frame according to the installation instructions, nul
Fleetwood reserves the right to approach corrective measures in any way it deems appropriate and reasonable. Fleetwood does not restock - goods; "cancelled" orders will be billed in full for materials and labor expended. 8. Fleetwood furnishes a "Limited Lifetime Warranty", as appropriate to the project, for all windows and doors. 9.
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