DIY Surgical Mask Pattern Materials Cut List
DIY Surgical Mask PatternMaterials 100% cotton fabric (with a tight weave, like quilting cotton)1/8″ flat elastic, or additional fabric to make fabric tiesfabric scissorsrulerpins or clipssewing machine and threadCut ListFor an adult size mask: Cut 1 fabric rectangle 15.5″ long and 8.5″ wideCut 2 pieces of elastic, each 7″ longFor a child-size mask: Cut 1 fabric rectangle 13.5″ long and 6.5″ wide Cut 2 pieces of elastic, each 6″ longFor elastic ear loops: Cut 2 7″ long pieces for an adult mask Cut 2 6″ long pieces for a child maskFor fabric ties, if you aren’t using elastic: Cut 4 rectangles 18″ long by 1.75″ wide.Fold the long sides to meet in the middle, then fold in half again to encase theraw edges. Stitch down the length of the rectangles along the edge to create theties.
Step 1: Sew to the top side,with pocketFold the fabric in half, with theright sides facing each other.Sew along the 8.5″ width edge,using a 3/8″ seam allowance.Leave a 3” opening in the centerof this seam to create anopening for the filter pocket,and to allow the mask to beturned right side out aftersewing. In the picture above,I’ve marked this opening withpins.Don’t want a filter pocket?If you don’t want or need apocket, that’s totally fine. You’llstill need to leave a hole in orderto turn the fabric right side out.After you attach the elastic and turn the mask right side out, sew the opening closed.
Step 2: Pin ElasticTurn the fabric so that the seam withthe pocket opening is centered in themiddle of one side.Optionally, stitch to reinforce theseam: Press the seam open andtopstitch or zig-zag stitch along bothsides of the seam for a neater edge.Pin one piece of elastic to the top andbottom of the short sides of thefabric rectangle to create an ear loop.Place the ends of the elastic 1/2 “from the top and bottom edge of thefabric.The length of the elastic will besandwiched inside the two layers offabric, so it will be on the outsidewhen you turn the mask right sideout.Alternative – Use fabric ties:If you can’t find elastic, or prefer to use fabric ties, you can use 4 fabric ties, one ineach corner. Each tie will be 18″ long. Sew one tie in each corner, being careful notto catch the ties in the side seams.You can also use twill tape, bias tape, or strips from cotton jersey (t-shirt fabric).The finished mask will then be worn by tying the fabric strips behind the head.
Step 3: Sew the SidesSew the sides of the facemask.Backstitch over the elastic or fabricties to secure them. Trim the cornerswith scissors.Turn the mask right side out andpress with an iron. You can use apencil to push out the corners.Step 4: Make the PleatsCreate three evenly spaced 1/2”pleats. Pin the folds in place, and sewalong the sides. Make sure all pleatsare facing the same direction.The finished mask will be about 3.75″tall.When the mask is worn, the pleatsshould open downwards to preventany particles from collecting in thefold pockets.
Troubleshooting the PatternCan’t find elastic?I’ve heard from many people thatare having a hard time findingelastic. If you can’t find elastic tomake the ear loops, you can make amask with fabric ties instead. Theties will go around the back of thehead, rather than around the ears.To make ties, you can use readymade 1/4″ twill tape, double-foldbias tape, or cut long strips of thesame tightly woven cotton fabricyou are using for the rest of themask.To make fabric ties:Cut 18″ long strips of fabric, 1.75″ wide. Fold the long sides together (lengthwise orhot-dog style) so that they meet in the middle. Then fold the strips in half again(lengthwise) to encase the raw edges. Stitch down the strips along the edge to createthe ties.If you wanted these straps to have a bit of stretch, you could also cut long strips fromcotton jersey or knit T-shirt material.Whichever option you choose, you’ll want to make 4 pieces about 18″ long, andattach one strip to each of the corners. The mask will fasten by tying the strapsbehind the back of the head.
What about metal around the nose to help it fit better?To help the mask fit better around your nose, you can insert a length of flexiblemetal to the top inside of the mask, through the pocket insert opening beforeforming the pleats. Then, you can topstitch down around the metal insert so that itstays in place. I’ve seen people use pipe cleaners, floral wire, or twist ties.What can you use as a filter?It is so important that everyone understands that while wearing a cloth face maskcan offer some level of protection, it can’t protect against viruses the same way thatan N95 mask can.In testing, a layer of HEPA vacuum cleaner bag or HEPA air filter seems to performthe best. However, it will be harder to breathe through.If you are sewing for hospitals, they may have their own medical grade filters. Alwayscall before you sew to check their requirements.Disclaimer: This pattern has not been industry-tested and is intended for educationalpurposes only. The decision to use this device is solely your own.See the original post, comments, and discussion ce-mask-for-hospitals-free-pattern
DIY Surgical Mask Pattern Materials 100% cotton fabric (with a tight weave, like quilting cotton) 1/8″ flat elastic, or additional fabric to make fabric ties fabric scissors ruler pins or clips sewing machine and thread Cut List For an adult size
Pressure type Negative Negative Positive 3M Tie-On Surgical Mask 1818, 1818FSG 3M High Fluid-Resistant Surgical Mask 1835, 1835FS 3M High Performance Surgical Mask 1838R, 1838FSG 3M Earloop Procedure Face Mask 1820, 1820FS 3M High Fluid-Resistant Procedure Mask 1840, 1840FS 3M Health Care Surgical and Procedure Masks
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