Bulletin 120: Materials Selection Guide
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155Bulletin 120: Materials Selection GuideMETAL STRAP MATERIALSMaterialsCodefor PartNumberDOMetal &MIL Specs.Heat Treatment Finish && MIL Specs.MIL Specs.Aluminum2024-0T42ConditionAMS 2770None5700034000T42ConditionAMS 2770ChemicalFilm Gold5700034000T42ConditionAMS 2770AnodizeGrayMIL-A-862557000SteelNo. 4 TemperASTM A366/ASTM A109SteelNo. 4 TemperASTM A366/ASTM A109SteelNo. 4 TemperASTM A366/ASTM A109StainlessSteel 302AnnealedAMS 5516StainlessSteel 321AnnealedAMS 5510StainlessSteel 321AMS 5510NoneNone48000(Mean)25000StainlessSteel 17-7PH/AnnealedAMS 5528ConditionTH PSIPSIMin. Min.Aluminum2024-0AMS-QQ-A250/5Elong- Temp.ation RangeWeight(Ref.)lbs/in357 HRBmin15%.10157 HRBmin15%57 HRBmin15%HardnessMIL-DTL-5541Class 1A-65 F(-54 C) 250 F(121 C)-65 F(-54 C) 250 F(121 C)Remarks. The information shown below hasturer’s literature and TA’s tests and experience.Used basically for wire bundle clampsin low vibration and noncorrosiveenvironments where weight savingis desired.101provides added corrosion resistancealso a good paint or primer 3400065 HRBMaxNoneZinc PlateASTM B 633Type 1,SC348000(Mean)2500065 HRBMaxNoneCad. PlateSAE-AMSQQ-P-416,Type 1, Class 248000(Mean)2500065 HRBMaxNoneBall BurnishandPassivate PerAMS 2700*Ball BurnishandPassivate PerAMS 2700*Ball BurnishandPassivate PerAMS 2700*Ball BurnishandPassivate PerAMS 2700*25000to10000036000to6000092 34-39HRCNoneNoneMaterials Selection Guide / Bulletin 120*Passivation is validated using the Copper Sulfate Test** Valid for T .040 and up.-65 F(-54 C) 250 F(121 C)32% -65 F(-54 C) 400 F(204 C)32% -65 F(-54 C) 400 F(204 C)32% -65 F(-54 C) 400 F(204 C)40% -320 Fmin (-196 C) 1300 F(704 C)40% -320 Fmin (-196 C) 1300 F(704 C)None -320 F(-196 C) 1300 F(704 C)6%-320 Fmin (-196 C) 1900 F(1038 C).101resistance but is nonconductive.Also, it is more expensive than.283painting is performed after clampinstallation.283Generally used for automotiveapplications. Less expensive thancadmium plating.283The standard anti-corrosion resistantplating for steel used by the aircraftindustry.286.286atmospheric and chemical corrosionresistance is required. Resists foodproducts, acids, and other chemicals.Excellent corrosion and high temperatureproperties. Used where immunity tointergranular corrosion is essential.286The same properties as “HO” but slightlytempered for better shape retention andstrength.276Excellent fatigue requirements at hightemperatures. Superior to any listedmaterials for shape retention thusenhancing clamp reusability.Page 1 of 7
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155METAL MATERIALS (NON-STANDARD)MaterialsCodefor rks. The information shown below hasHeat Treatment& MIL Specs.Finish &MIL Specs.AGA 286AMS 5525AnnealedStainless SteelPrecipitationH.T. toCondition STAAMS 2759/3Ball Burnish140000and PassivatePerAMS 2700*9500024-35HRC15% 1300 F .287( 704 C)Primarily used in jet engine environments. Has excellent high temperaturefatigue resistance.JNInconnel625 AnnealedAMS 5599NoneBall Burnish120000Min60000MinNone30% 1800 F(980 C).305Long term, high stress use at elevatedtemperature. Resists high temperaturecorrosion. Note: Non-standard item. BeBefore specifying this material pleasecontact Esterline for application supportJOTitaniumAnnealedAMS 4901NoneNone8000070000None15% 400 F(204 C).163Used for applications where a highstrength to weight ratio is required.Will work harder under high vibrationconditions. Subject to attack bysome chemicals.GOAluminum6061-0AMS 4025T42ConditionAMS 2770None3000014000None14%16%-65 F(-54 C) 250 F(121 C).098Used in missile and space applicationswhere environmental conditions precludethe use of 2024 AluminumGCAluminum6061-0AMS 4025T42ConditionAMS 2770ChemicalFilm Gold3000014000None14%16%-65 F(-54 C) 250 F(121 C).098Used in missile and space applicationswhere environmental conditions precludethe use of 2024 AluminumAluminum6061-0AMS 4025T42ConditionAMS 2770Anodize Gray 30000MIL-A-862514000None14%16%-65 F(-54 C) 250 F(121 C).098Used in missile and space applicationswhere environmental conditions precludethe use of 2024 AluminumGAHardnessElong- Temp.ation RangeWeight(Ref.)lbs/in3Metal &MIL Specs.MIL-DTL-5541Materials Selection Guide / Bulletin 120*Passivation is validated using the Copper Sulfate Testturer’s literature and TA’s test and experience.Page 2 of 7
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155ORGANIC COMPOUNDSCodefor PartNumberTrade orPopular andChemicalNameColorId.CRNeopreneBlackCLHardness TensileDuroStrengthmeter A PSITearStr.PPITA69AMS 3209701700Min.NeopreneBlack(Chloroprene) 22544(Ozone)70NBBuna N orHycar (NitrileButadiene)YellowTA77-2AM85052/1M85449/1U/L 95V-0(fire)FAA FAR25.853(Ozone)NHBuna N orHycar (NitrileButadiene)EPESApplication Information. The informationshown below is of a general nature. If morespecific information is required, pleasecontact your Esterline itaniumCompat.125Min.-40 F(-40 C) 210 F(99 C)TestnotReqd.TestnotReqd.NotRecom.A general purpose elastomer with goodwater, ozone and weather resistance.Generally used for automotive andground support applications. Can becorrosive under elevated temperatureand high humidity conditions. Alsocan attack some vinyl insulationmaterials.1700Min.125Min.-40 F(-40 C) 210 F(99 C)NoFailuresat 600PPHMTestnotReqd.NotRecom.Similar to “CR”, except with improvedozone resistance to meet the requirements of MIL-C-8603A702000Min.300Min.-65 F(static) 275 F(135 C)Noncrackingat 600PPHMU/L 94V-0FAA FAR25.853VerticalTestrequiredperM85052& M85449An improved nitrile elastomercompounded to meet the mostrigorous requirements of aerospacehydraulic and fuel systems. Hasexcellent resistance to hydrocarbonbased fluids, ozone, fire andcorrosion. Exceeds specificationAMS 3215. Replaces “AF”, TACompound 85; “HT”, TA Compound74 and “AW”, TA Compound 77.Caution: Do not use with phosphateester based hydraulic fluids.Golden TA9977Rod551700Min.225-65 F(static) 275 F(135 C)Noncrackingat 600PPHMM85032VerticalTestedperM85052A lower durometer hardness variationof “NB”, TA Compound 77-2A. Usedin the same environments, but being asofter stock provides more flexibility,especially in electrical applicationswhere various insulations cause clampsizing /2M85449/2MIL-C-8603DMS 1849LAC 423557702000Min.200Min.-65 F(static) 275 F(135 C)Testnotapplic.DMS 1502FAA FAR25.853Horiz.TestrequiredperM85052& M85449This elastomer has been designed foruse in commercial transport aircraftfor wiring and tube clamps wherephosphate ester hydraulic oil is used.It has excellent ozone and abrasionresistance but should not be used inenvironments where it will be incontact with hydrocarbon base fluids.Replaces “PR”, TA Compound 79,and Butyl (SR) Compound No. 50Min.-65 F(static) 275 F(135 C)Testnotapplic.DMS 1502FAA FAR25.853Horiz.NottestedA lower durometer hardness of “EP”,TA Compound TA79-A and is alsoresistant to hydraulic oil, ozone andabrasion.Specifications*These physical properties are based on ASTM Molded Test Slabs. When material is extruded, these physical properties may be reduced by approximately 20%.Materials Selection Guide / Bulletin 120Page 3 of 7
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155SILICONE COMPOUNDSCodefor PartNumberTrade orPopular meter ATensileTearStrength .Application Information. The informationshown below is of a general nature. If morespecific information is required, pleasecontact your Esterline ueTA3109MIL-R-25988Class I,Type IIGrade 60AMS 3325B6090040-70 F(-57 C) 400 F(204 C)TestnotReqd.Test notrequiredper MIL-R25988A hydrocarbon fluid resistant elastomerdeveloped primarily for confined seals.Has low mechanical strength and tearresistance. Does not perform well incontact with phosphate ester basehydraulic .BlueTA9799MIL-R-25988Class 2,Type IIGrade 50501150150-70 F(-57 C) 400 F(204 C)TestnotReqd.Test notrequiredper MIL-R25988A high strength version of “FS”. Physicalproperties and testing per MIL-R-25988HASilicone(Unsupported)WhiteTA6711ATS 1000BMS 1-63DMS 2221551100160-65 F(-54 C) 400 F(204 C)BSS 723060 secVerticalburn testNotTestedA Compound designed especially foraircraft pressurized cabin environmentwhere fire resistance, low smoke densityand toxicity requirements are essential.Also has good resistance to phosphateester hydraulic fluids.HUSilicone(Unsupported)WhiteTA8827ATS 1000BMS 1-63DMS 2221701100160-65 F(-54 C) 400 F(204 C)BSS 723060 secVerticalburn testTestedperMIL-C85052as “HA”A higher durometer version of “HA”developed specifically for line blockapplications in pressurized cabin areasof aircraft. Has same basic inkTA88MIL-R-3065TA612 A 6B 3 ,F 3 ,G 1 ,K 2 ,M,Z 6601200300-150 F(-100 C) 500 F(260 C)intermittant to600 FFAA FAR25.85312 secVerticalburn testTestedperMIL-C85052A high strength, silicone elastomer/fabriccombination with an extremely widetemperature range and nonrevertingproperties. Widely used for rocket andturbine engine A101M85052/3M85449/3701200300-65 F(-54 C) 500 F(260 52A high strength, silicone fabric/elastomercombination with good “across-the-board”fluid resistance and high temperatureproperties. Used primarily for turbineengine applications. A.Q.P.L. materialper MIL-C-85052 and 900150-65 F(-54 C) 500 F(260 C)NotTested butelastomerthe sameas “HC”NotTested butelastomerthe sameas “HC”An unsupported version of “HC” primarilyused for inserts, grommets, and otherapplications where the increased strengthof “HC” is not required.HRSilicone(Unsupported)WhiteTA9575AMS 3303(mod)MIL-C-860360600100-65 F(-54 C) 400 F(204 C)Test notReqd. byMIL-C8603Test notReqd. byMIL-C8603A general purpose silicone compound forelevated temperatures which has beenmodified to provide increased tearstrength. Fluid resistance tests are notrequired by specification AMS 3303,except for ASTM No. 1 Oil*These physical properties are based on ASTM Molded Test Slabs. When material is extruded, these physical properties may be reduced by approximately 20%.more Materials Selection Guide / Bulletin 120Page 4 of 7
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155SILICONE COMPOUNDSCodefor PartNumberTrade orPopular rd-ness,Durometer ATensileTearStrength .Application Information. The informationshown below is of a general nature. If morespecific information is required, pleasecontact your Esterline 979860PWA 364501000300-65 F(-54 C) 600 F(316 C)M85052VerticalBurn testTested per A new ultra high temperature elastomerMIL-Cdeveloped for the new higher operating85052temperature turbine engines whichpermits its substitution for Teflon/asbestos in many applications. Hasexcellent fluid, fire, and A9798PWA 364536090090-65 F(-54 C) 600 F(316 C)NotTestedTested per The same compound as “WC” exceptMIL-Cwithout fabric reinforcement. Used85052primarily for inserts, grommets, andother parts not requiring the highstrength of SASP-R-0022A(outgassing)900150 500 F(260 htTA7110Green701100300-65 F(-54 C) 500 F(260 C)M8505212 secVerticalburn testTested per A high strength, high modulus elastomerMIL-Cdeveloped for high vibration and high85052temperature applications. Has exceptionalfluid resistance making it an outstandingchoice for engine n70900150-65 F(-54 C) 500 F(260 C)NotTestedTested per An unsupported version of “WG”MIL-Cdeveloped specifically for line block85052applications in turbine engine environments. Also used for grommets andinserts.RAHybridElastomer(Unsup-ported)Orange TA7476751000275-50 F(-45.6 C) 500 F(260 C)FAA FARTested idElastomer(Unsup-ported)BrownTA633270900250-65 F(-54 C) 600 F(260 C)FAA FAR25.853App.FHoriz.M85052VerticalA special elastomer developed especiallyfor spacecraft applications where “lowoutgassing” is a consideration. SurpassedNASA's specification SP-R-0022A byapproximately 10 fold, and does notrequire any supplemental bakingoperations.A hybrid stock developed primarily forhigh temperature resistance to CTFEHydraulic Fluid but in addition havingresistance to both hydrocarbon andphosphate ester fluid. A very advancedcompound for propulsion and otheraerospace applications. Note: Nonstandard item. Before specifying thismaterial, please contact Esterlinefor application support.Tested per Another new hybrid stock developed forMIL-Cmaximum heat resistance and strength85052as well as resistance to phosphate esterhydraulic fluid. Note: Non-standard item.Before specifying this material, pleasecontact Esterline for application support.*These physical properties are based on ASTM Molded Test Slabs. When material is extruded, these physical properties may be reduced by approximately 20%.Materials Selection Guide / Bulletin 120Page 5 of 7
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155PLASTICSCodefor PartNumberTrade orPopular andChemicalNameTFColorId.WhitePVed CushionWith WedgeSodiumEtchedVinyl (PVC)TitaniumCompat.-320 F(-196 C) 500 F(260 C)Nonburningbut willoutgas atapprox.500 FNot testedNon-burn- Not testeding butwill outgasat approx.500 FNonNot testedburningbut willoutgas atapprox.500 FASTMD3308Type I,Grade 1N/A2800min.Not-320 F(-196 C) 500 F(260 C)WhiteFederalN/A2000min.Not-320 F(-196 C) 500 F(260 C)ASTMD4894Type 1 GR.1BrownXMNotFlammabilityBrownMoldedCushion WithWedge (TFE)2800min.Temp.RangeN/AFormed fromTape andSodiumEtchedTMTensileTearStrength StrengthPSIPPIApplication Information. The informationshown below is of a general nature. IfASTMD3308Type I,Grade 1FormedFrom Tape(TFE)XFSpecificationsHardness,Durometer AYellowFederalASTMD4894Type 1 GR.1MIL-I-631DType FGrade AN/A2000min.Not-320 F(-196 C) 500 F(260 C)N/A1800min.Not-25 F(-32 C) 160 F(71 C)N/AN/AN/A-100 F(-73 C) 1000 F(538 C)NonburningSeeSpec fordeflectingtemperatures.N/Aplease contact your Esterline representativetape approximately .015 to .025 thick.Used primarily in cryogenic and chemicalenvironments. Has good thermal stability,aging, weathering and electrical insulatinproperties. Ideal for LOX applications.See notes #1, #2 below.Non-burn- Not testeding butwill outgasat approx.500 FWill burnNot testedsee noteon toxicitySame as above PLUS sodium etching,which reduces lubricity. See notes#1,#2,#3 below.only, molded with approximately .025 to.035 pad thickness. Used primarily incryogenic and chemical environments.Has good thermal stability, aging,weathering and electrical insulationproperties. Ideal for LOX applications.See notes #1, #2 below.Same as above PLUS sodium etching,which reduces lubricity. See notes#1,#2,#3 below.A polyvinyl chloride material usedprimarily for compatibility with vinylinsulated wiring. CAUTION: Will emitfor use with aromatics and ketones.FTNTXFiberglassSleeveNylonDuPont e pe 1 GR.1FederalASTMD4894Type 1 GR.1NotesMaterials Selection Guide / Bulletin 120118RA11000min.N/ANot testedNot tested.050" wall thickness and the cut ends aresealed with a silicone resin to preventfraying. A replacement for “FG” to reduceabrasion and provide better cushioning.A low temperature plastic suppliedONLY in the form of clamp inserts.See Bulletin 130.A plastic same as “TM” except availableonly in the form of a clamp insert. SeeBulletin 130. See applicable notes #1,#2, below.A plastic same as “XM” except availableonly in the form of a clamp insert. SeeBulletin 130. See applicable notes #1,#2, #3 below.icizers or color pigmentFederalPage 6 of 7
28065 Franklin Parkway, Valencia, CA 91355-4117 - Phone 661-775-1100 Fax 661-775-1155METALLIC CUSHIONSTrade orPopular gatedBrightType321AMS 5510CCStainlessSteelCorrugated& CoatedDullFinishCodefor 1,400Rockwell -320 FB90(-196 C) 1300 F(704 C)AMS 551085,000Type 321CoatingMelco 57NSPowderGE B50TF-42S4 Class A31,400Rockwell -320 FB65(-196 C)(Surface) 1300 F(704 C)Materials Selection Guide / Bulletin 120HardnessTemp.RangeApplication Information. The information shown below is of a generalA corrugated stainless steel cushion fusion welded to a band ofthe same material (see Section D for details). Superior hightemperature clamp/cushion. Corrugations provide air passagebetween clamp and line promoting cooling and aiding removal ofabrasive foreign matter. Thoroughly tested and proven for retaininghard lines on turbine engines and thrush reversers. Also used onvarious lines on diesel equipment. (Edges of corrugations arebeveled to reduce danger of galling.)coating of copper nickel alloy to provide additional protectionagainst galling and fretting corrosion during high temperature andextreme vibration cycles. (Coating reduces surface hardness toRockwell B65)Page 7 of 7
HU Silicone White TA8827 70 1100 160 -65 F BSS 7230 Tested A higher durometer version of “HA” (Unsup- ATS 1000 (-54 C) 60 sec per developed specifically for line block ported) BMS 1-63 400 F Vertical MIL-C- applications in pressurized cabin areas DMS 2221 (204 C) burn test 85052 of aircraft. Has same basic properties as “HA” HB Silicone Pink TA88 60 1200 300 -150 F FAA FAR .
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