Section 7 - Troubleshooting Guide - Dacor

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Section 7 - Troubleshooting GuideSection 7 - Troubleshooting GuideIMPORTANT While this troubleshooting guide provides information to aid in troubleshooting problems withthe range, it does not contain information on every possible type of failure. See Appendix A to determine when elements and convection fan should be on or off.Control Panel Error CodesThe error codes below apply to both models ER36D and ER48D.General Error CodesThe following codes give a general indication of the location of problems detected by the control panelcontroller board. They are usually followed by another, more specific error code (see below).ERROR CODEGENERAL LOCATIONF1INTERNALF2COMMUNICATION BETWEEN CONTROL PANEL AND RELAY BOARDF3EXTERNALF9DOOR LOCKSpecific Error CodesERROR CODEPOSSIBLE CAUSESPOSSIBLE SOLUTIONSShorted element relay.Replace power board.F10Intermittent temperature sensor or loosesensor wiring.Tighten sensor connections forreplace temperature sensor.F11Shorted key (button) on keypad membrane. Replace keypad membrane.F13Control panel failure.Replace power board.F14Defective power board.Replace power board.F15Defective power board.Replace power board.F20Data cable between relay board and controlpanel loose or defective.Tighten connections, replace ifnecessary.Defective control panel circuit board.Replace control panel circuit board.Shorted temperature sensor.Replace sensor.Shorted temperature sensor wiring.Repair sensor wiring.Open temperature sensor.Replace sensor.Open temperature sensor wiring.Replace sensor wiring.Data cable between relay board and controlpanel loose or defective.Tighten connections, replace ifnecessary.Defective membrane.Replace membrane.Cables to door latch loose or defective.Tighten connections or repair cable.Defective door latch assembly.Replace door latch assembly.Defective power board.Replace power board.F30F31F32F90F95Page 7-1

Dacor Range Service ManualBasic Troubleshooting Instructions1. If the range does not function properly, check for obvious problems first, such as the main powerswitch being turned off, or the control panel being locked.2. If the problem is not immediately obvious, use the Performance Tests in Appendix B and consultthe Troubleshooting Chart on the following pages to help locate the problem.Troubleshooting Chart - OvenPROBLEMPOSSIBLE CAUSESWHAT TO CHECKNothing works, no powerto the range, control paneldisplay is dark, burners donot spark, burner knobsdon’t light when turnedon.Range not connected to Conduit or appliance wire connection.electrical power.Oven will not heat.Cooktop works OK. Controlpanel lit. Oven controllerbeeps when keys arepressed.Oven does not heat,display is lit. Cooktopworks OK. Control paneldoes not beep when keysare pressed.Oven does not heat,display is not lit. Cooktopworks OK. Control paneldoes not beep when keysare pressed.Page 7-2Power to range is off. Tripped circuit breaker or blown fuse.Power outage. Contact power company.Wiring problems. Check wiring harness.Oven setting notcorrect. Press CANCEL/SECURE, then follow instructions inOperating the Oven section of this manual.Oven set for delaytimed cooking. Oven will turn on automatically at preset time. PressCANCEL/SECURE to return to normal operation.Attempting to broil with Broil and convection broil settings will not work whenmeat probe is connected. Disconnect meat probe.meat probe connected.Power board problems. Power board wiring. Power board.Bad heating element. Check Cycling Chart (Appendix A) to determineelements used during the mode that is not working.Check continuity.High limit switchtripped or defective. Customer broiling with door open can cause high limitswitch to trip. Cool air slots blocked or covered. Poor air flow cancause high limit switch to trip. Defective cooling fan can cause high limit switch to tripdue to overheating. Wires to high limit switch. High limit switch defective. Pushing red button does notreset switch.Power board problems. Power board.Control panel lockedup. Cycle power. Check range to see if normal operationresumes.Control panelproblems. Power board problems. Wiring to power board Power boardControl panel lockedup. Cycle power. Check range to see if normal operationresumes.Control panelproblems. Cable from power board to oven controller board.Oven controller board.Cable from oven controller board to keypad membrane.Keypad membrane.Cable from power board to oven controller board.Oven controller board.Cable from oven controller board to keypad membrane.Keypad membrane.

Section 7 - Troubleshooting GuideTroubleshooting Chart - Oven (continued)PROBLEMTime on display notcorrect.Time flashes on display.Oven does not selfclean. Display is lit.Oven controller beepswhen keys are pressed.Cooktop works OK.Oven lights will not work.Oven heats normally andcooktop works OK.POSSIBLE CAUSESWHAT TO CHECKTime of day not set. Set time.Power failure or power wasturned off. Reset time.Control panel problems. Oven controller board.Power failure or power wasturned off. Reset time.Control panel problems. Cable from power board to oven controller board. Oven controller board. Cable from oven controller board to keypadmembrane. Keypad membrane.Door not shut tightly. Check for obstructions. Close door tightly.Oven set for delay timedcleaning. Oven will start to self-clean at preset time. PressCANCEL/SECURE to return to normal operation.Model ER48D only: Otheroven is on or self-cleaning. Due to power consumption on model ER48D, oneoven cannot self-clean while the other is in use orself-cleaning. Turn off other oven.Oven not set properly. Follow instructions in Cleaning and Maintenancesection.Meat probe connected. Oven will not start self-clean cycle when meat probeis connected. Disconnect and remove meat probe.Door latch problems. Door latch wiring. Door latch and switches.High limit switch tripped ordefective. Customer broiling with door open can cause highlimit switch to trip. Cool air slots blocked or covered. Poor air flow cancause high limit switch to trip. Defective cooling fan can cause high limit switch totrip due to overheating. Wires to high limit switch. High limit switch defective. Pushing red button doesnot reset switch.Power board problems. Power board wiring. Power board.Control panel problems. Oven controller board. Cable from oven controller board to keypad. Keypad membrane (self-clean key).Light bulbs burned out. Replace light bulbs. See Cleaning and Maintenancesection.Oven in self-clean mode. Lights do not work when oven is in self-clean mode.Light fixture/wiringproblems. Light wiring harness. Light fixture.Light transformer. Wiring between transformer and power board. Transformer.Power board problems. Wiring to power board. Power board.Control panel problems. Oven controller board. Cable from oven controller board to keypadmembrane. Keypad membrane.Page 7-3

Dacor Range Service ManualTroubleshooting Chart - Oven (continued)PROBLEMPOSSIBLE CAUSESFoods over or under cook. Incorrect cooking time ortemperature.WHAT TO CHECK Follow instructions in Operating Instructions section.Items not being cooked onrack level that will providebest results. See Understanding the Various Cooking Modessection.Food placed in oven duringpre-heat. Make sure pre-heat indicator on display is off beforeputting food in oven (does not apply to broil modes).Oven set to incorrecttemperature scale. See Setting the Temperature Scale section.Relay stuck closed onpower board. Power board.Defective temperaturesensor. Temperature sensor.Elements not wiredcorrectly. Check for correct element wiring.Cooling fan continuesto run after oven isturned off. Shuts off afterextended period of time.Normal operation. The cooling fan may run for a while after the oven isturned off, until the internal parts have cooled.Cooling fan runscontinuously after oven isoff and does not shut offafter an extended periodof time.Power board problems. Power board.Defective temperaturesensor. Temperature sensor.Control panel problems. Cable from power board to oven controller board. Oven controller board.Oven door will not open.Oven is set to self-clean. Check display. If “LOCK” appears on display ovendoor cannot be opened. Wait for oven to completeself-clean or press CANCEL/SECURE. Door willunlock once oven has cooled.Door latch problems. Door latch wiring. Door latch and switches.Power board problems. Power board.Meat probe not plugged in. Make sure meat probe is plugged into meat probeconnector.Meat probe defective. Check meat probe continuity.Meat probe connectorproblem. Wiring from meat probe to power board. Power board.Meat probe does notwork.Page 7-4

Section 7 - Troubleshooting GuideTroubleshooting Chart - CooktopPROBLEMPOSSIBLE CAUSESWHAT TO CHECKRange not connected toelectrical power. Have electrician connect range to properly wiredelectrical connection.Power to range is off. Turn power on at junction box. Check for tripped circuitbreaker or blown fuse.Power outage. Contact power company.Igniters do not spark.Control panel is lit.Wet or dirty igniter. Clean according to Cleaning and Maintenance section.Spark module problems. Wiring between terminal blocks below access paneland spark module (including switches mounted to thevalves). Wiring between spark module and igniter. Spark module.No flame.Igniter(s) not working (noclicking sound). See igniters do not spark above.Wet or dirty igniter. Clean according to Cleaning and Maintenance section.Gas is turned off. Make sure the gas supply valve is in the on position.Gas supply interrupted. Contact gas company.Gas supply pressure toolow. Make sure gas supply to building meets the Gas SupplyRequirements in the installation section.Defective regulator. Gas supply regulator.LPG gas supply. Slightly yellow tips are normal for range equipped foruse with LPG.Igniters do not spark.Control panel is dark.Flame yellow at tips.Large, erratic, or yellow Dirty burner assembly.flame.Burner ring or burner capnot properly positioned. Make sure burner bases, burner heads, burner rings,and burner caps are free of grease and grime. SeeCleaning and Maintenance. On stack burners, make sure the main orifice in thebottom of the burner base is not plugged up. Make sure burner is assembled according to theInstallation Instructions section. Determine if range is properly equipped for type ofRange not equipped forgas being used and for the correct altitude range. Seecorrect altitude or gas typeModel Identification section.(natural gas or LPG).Crown burner venturi outof adjustment. Check venturi opening. See Component Repair section.Low gas pressure. Make sure gas supply to building meets the Gas SupplyRequirements in the installation section.Defective regulator. Gas supply regulator.Page 7-5

Dacor Range Service ManualTroubleshooting Chart - CooktopPROBLEMIgniter continues tospark (click) afterflame ignites.Flame goes out at lowsetting.Burner knob does notlight.POSSIBLE CAUSESWHAT TO CHECKBurner is cold. Burners may continue to spark for up to 60 secondswhen cold and set to low. See Operating the Cooktopsection for more information on how to minimize.Flame distorted by airdraft. Minimize any air drafts around the range. Close nearbywindows.Wet or dirty igniter. Clean according to Cleaning and Maintenance section.Burner ring or burner capis dirty. Clean according to Cleaning and Maintenance section.Burner ring or burner capnot properly positioned. Make sure burner is assembled according to theInstallation Instructions section.Improper electricalpolarity. Electrical wiring reversed. See Electrical Connection inInstallation Instructions section.Air intake holesobstructed. Check to make sure air holes above knobs are notblocked.Low gas pressure. Make sure gas supply to building meets the Gas SupplyRequirements in the installation section.LED harness problems. LED wiring harness connection. LED wiring harness wires open.LED defective. LED continuity.Accessing Software Version InformationTo access to read the software versions loaded on the various printed circuit boards:1. Disconnect power to the range for 20 seconds, then reconnect.2. Within the first 30 seconds after power up, press and hold the BAKE and BROIL keys for at least6-10 seconds to enter diagnostic mode.3. Press START to read the EEPROM version on the control board.4. Press PROBE to read the FLASH version on the control board.5. Press SELF-CLEAN to read the software version on the power board.6. Press CANCEL/SECURE twice to exit diagnostic mode.Page 7-6

Section 8 - Range DisassemblySection 8 - Range DisassemblyDANGER Turn off electrical power at the main power supply and the gas supply at the gas supply valvebefore servicing the range. Failure to turn off electrical power and the gas supply to the rangewill result in a electric shock and explosion hazard.Door RemovalWARNING Do not attempt to disengage the hinge locks on the door while it is removed from the oven. Thehinge springs could release, causing personal injury. Do not lift or carry the oven door by the door handle. Open the oven door completely. Pull the hinge locks forward on both hinges,until they stop. Raise the door so that it is at a 15 anglefrom the front of the oven. Hold the door withone hand on each side. Lift the door up andout.Page 8-1

Dacor Range Service ManualDoor InstallationWARNING Be sure that the notch on the bottom of each hinge rests on top of the lower lip of each hingereceptacle before attempting to open the oven door. Failure to do so may cause the door to falloff its hinges, resulting in personal injury or damage to the door. Rotate the hinge locks toward the front of the range immediately after installation of the door.Failure to do so may cause the door to fall off its hinges, resulting in personal injury or damageto the door. Grasp the oven door on opposite sides andhold it at a 15 angle from the front of theoven. Slide the hinges A into the hingeopenings B , resting the bottom of the hingearms C on the lower lip D of the hingereceptacles. Continue to hold the door at a15 angle with one hand while pushing in oneach of the bottom corners of the door. Pushuntil the notch E on the bottom of eachhinge slips over the lower lip D of eachhinge receptacle. Lower the door to the fully opened position. Rotate both hinge locks toward the oven. Open and close the door completely to ensurethat it is properly installed.BAEDCPage 8-2

Section 8 - Range DisassemblyRemoving the Back Panel Turn off the gas supply at the gas supplyvalve and power to the range at the junctionor fuse box. Pull the range out from the wall or cabinet. Remove the grates, the burner caps, burnerrings, and crown burner heads from thecooktop. If the range is equipped with a 24” backguardF , remove the eight (8) backguard brackethex screws G . They are accessed throughthe 8 holes H on the back of the backguard.FHG Remove the five (5) screws I on the front ofthe island trim/backguard J , above the spilltrays K .JIK Remove the eight (8) screws on the back sideof the island trim/backguard, four (4) on eachside of the range.Page 8-3

Dacor Range Service ManualRemoving the Back Panel (continued) Pull the island trim/backguard J up and offthe range. Remove the stainless steel spill tray trim pieceL.JL Remove the electrical access panel cover Nby removing the two (2) screws M that holdit in place. Remove the two (2) screws O on thesides of the electrical access panel. It is notnecessary to remove the gas regulator accesspanel cover P .PMOONM Remove all of the remaining screws from theback panel and pull it off.Page 8-4

Section 8 - Range DisassemblyRemoving the Side Panel(s) Turn off the gas supply at the supply valveand power to the range at the junction or fusebox. Pull the range out from the wall or cabinet Remove all of the screws from the edge of theback panel A on the same side of the rangeas the side panel being removed. Remove the end cap B (Phillips head) setscrew on the same side as the panel beingremoved. It is removed through the accesshole C on the bottom of the front panel lipD. ABCDRemove the end cap.Page 8-5

Dacor Range Service ManualRemoving the Side Panel(s) (continued) Remove the side panel (hex head) screwinside the front panel lip. Remove the grates, the burner caps, burnerrings, and crown burner heads from thecooktop. Remove the screws above the spill tray thathold the side panel in place. Lift the side panel off of the range.Page 8-6

Section 8 - Range DisassemblyRemoving the Spill Trayscaution Take care when disassembling the spilltray. Many of the spill tray componentsare porcelain coated and can chip.E Turn off the gas supply at the supply valveand power to the range at the junction orfuse box. Remove the grates, the burner caps, burnerrings, and crown burner heads from thecooktop. Remove the spill tray trim screws, locatedabove the spill trays E , from the back,front, and side panels. Slip all four (4) spill tray trim pieces F thatwere held in place by the screws out of theside, front, and back panels G . GGUse the thread ring removal tool H (useonly Dacor part# 101539, included withrange, see page 3-6 for location) to removeall four (4) thread rings I from the crownburner bases (eight [8] thread rings total).Fnote Dacor recommends using anti-seizegrease on the thread rings duringreassembly. Doing so will make futuredisassembly easier. Be sure to return thethread ring removal tool after use.GHIIPage 8-7

Dacor Range Service ManualRemoving the Spill Trays (continued) Remove the screws from the stack burnerheads H (eight [8] screws total).H Remove each of the stack burner heads.When removing the head, disconnect theigniter wire from each one. Gently push the spill trays together andcarefully lift up on the back of one of theporcelain trim pieces I where the spill traysJ come together. Pull it toward the back ofthe range and out of the stainless steel trimpiece above the front of the spill tray. Becareful not to chip the porcelain. Repeat for the remaining porcelain trim piece. To remove the spill trays, pull up on theback of each spill tray and slip it out of thestainless steel trim piece toward the frontof the range. Be careful not to chip theporcelain.Page 8-8JIJ

Section 9 - Component RepairSection 9 - Component RepairDANGER Turn off electrical power at the main power supply and the gas supply at the supply valvebefore servicing the range. Failure to turn off electrical power and the gas supply to the rangewill result in a electric shock and explosion hazard.Door Component RepairWARNING Do not attempt to disengage the hinge locks on the door while it is removed from the oven. Thehinge springs could release, causing personal injury. Do not lift or carry the oven door by the door handle.Door Gasket (seal) Remove the oven door. See the Door Removalsection. Lay the door on a flat, padded surface withthe door gasket A facing up. Remove the gasket by grasping sections of itand pulling up. Insert the self-locking tabs on thereplacement gasket into the holes on theoven door. Check to make sure that all of theself-locking tabs are firmly in place by pullinggently on the gasket. Reinstall the oven door. See the DoorInstallation section.ADoor Handle (ER48D) Remove the oven door. See the Door Removalsection. Lay the door on a flat, padded surface withthe door gasket facing up. Remove the two (2) screws B in the topcorners of the door.BBPage 9-1

Dacor Range Service ManualDoor Handle (ER48D) (continued) Grasp the door with one hand and pull up.Pull the door handle out from underneath. To reinstall the door handle, grasp the doorwith one hand and pull up. Hold the handle inposition on the front. Lower the door onto thehandle. Replace the two (2) screws in the top cornersof the door and tighten into place. Reinstall the oven door. See the DoorInstallation section.Door Handle (ER36D) Remove the oven door. See the Door Removal

Oven set for delay timed cleaning. Oven will start to self-clean at preset time. Press CANCEL/SECURE to return to normal operation. Model ER48D only: Other oven is on or self-cleaning. Due to power consumption on model ER48D, one oven cannot self-clean while the other is in use or self-cleaning. Turn off other oven. Oven not set properly.

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