Ditch Witch 1030/1230 Manual - Robin Rents

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1030/1230 - SERVICE11030/1230 - SERVICE1SERIAL NUMBER RECORDSERIAL NUMBER RECORDSERVICESERVICESERIAL NUMBER RECORDSERIAL NUMBER RECORDRecord serial numbers and date of purchase in spaces provided.Serial number plate is mounted to frame behind right wheel.Record serial numbers and date of purchase in spaces provided.Serial number plate is mounted to frame behind right wheel.Date of purchaseDate of purchaseSerial numberSerial numberEngine serial numberEngine serial number

21030/1230 - SERVICE2SUPPORT PROCEDURE1030/1230 - SERVICESUPPORT PROCEDURESUPPORT PROCEDURESUPPORT PROCEDURENotify your dealer immediately of any malfunction or failure ofDitch Witch equipment.Notify your dealer immediately of any malfunction or failure ofDitch Witch equipment.Always give model, serial number, and approximate date ofequipment purchase. This information should be recorded andplaced on file by owner at time of purchase.Always give model, serial number, and approximate date ofequipment purchase. This information should be recorded andplaced on file by owner at time of purchase.Return damaged parts to dealer for inspection and warrantyconsideration.Return damaged parts to dealer for inspection and warrantyconsideration.Order genuine Ditch Witch replacement parts from yourauthorized Ditch Witch dealer. Use of another manufacturer’sparts may void warranty.Order genuine Ditch Witch replacement parts from yourauthorized Ditch Witch dealer. Use of another manufacturer’sparts may void sContact your Ditch Witch dealer for publications coveringoperation, service, and repair of your equipment.Contact your Ditch Witch dealer for publications coveringoperation, service, and repair of your equipment.Ditch Witch TrainingDitch Witch TrainingFor information about on-site, individualized training, contact yourDitch Witch dealer.For information about on-site, individualized training, contact yourDitch Witch dealer.

31030/1230 - FOREWORD31030/1230 - FOREWORDFOREWORDFOREWORDThis manual is an important part of your equipment. It providessafety information and operation instructions to help you use andmaintain your Ditch Witch equipment.This manual is an important part of your equipment. It providessafety information and operation instructions to help you use andmaintain your Ditch Witch equipment.Read this manual before using your equipment. Keep it with theequipment at all times for future reference. If you sell yourequipment, be sure to give this manual to the new owner.Read this manual before using your equipment. Keep it with theequipment at all times for future reference. If you sell yourequipment, be sure to give this manual to the new owner.If you need a replacement copy, contact your Ditch Witch dealer.If you need assistance in locating a dealer, visit our website atwww.ditchwitch.com or write to the following address:If you need a replacement copy, contact your Ditch Witch dealer.If you need assistance in locating a dealer, visit our website atwww.ditchwitch.com or write to the following address:The Charles Machine Works, Inc.Attn: Marketing DepartmentPO Box 66Perry, OK 73077-0066USAThe Charles Machine Works, Inc.Attn: Marketing DepartmentPO Box 66Perry, OK 73077-0066USAThe descriptions and specifications in this manual are subject tochange. The Charles Machine Works, Inc. reserves the right toimprove equipment. Some product improvements may havetaken place after this manual was published. For the latestinformation on Ditch Witch equipment, see your Ditch Witchdealer.The descriptions and specifications in this manual are subject tochange. The Charles Machine Works, Inc. reserves the right toimprove equipment. Some product improvements may havetaken place after this manual was published. For the latestinformation on Ditch Witch equipment, see your Ditch Witchdealer.Thank you for buying and using Ditch Witch equipment.Thank you for buying and using Ditch Witch equipment.

41030/1230 - FOREWORD41030/1230 - FOREWORDOperator's ManualOperator's ManualIssue Number 4.2/OP-11/04Issue Number 4.2/OP-11/04Part Number 054-515Part Number 054-515Copyright 1997, 1999, 2001, 2003, 2004Copyright 1997, 1999, 2001, 2003, 2004by The Charles Machine Works, Inc.,Perry, Oklahomaby The Charles Machine Works, Inc.,Perry, Oklahoma, Ditch Witch, CMW, AutoCrowd,Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, PermaSoil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, TheUnderground, and The Underground Authority Worldwide areregistered trademarks of The Charles Machine Works, Inc., Ditch Witch, CMW, AutoCrowd,Modularmatic, Jet Trac, Roto Witch, Subsite, Fluid Miser, PermaSoil, Power Pipe, Super Witch, Super Witch II, Pierce Airrow, TheUnderground, and The Underground Authority Worldwide areregistered trademarks of The Charles Machine Works, Inc.

51030/1230 - CONTENTSCONTENTS51030/1230 - CONTENTSCONTENTSSERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . 1Serial Number Record . . . . . . . . . . . . . . . . . . . . . . . . . 1Support Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Support Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3FOREWORD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7OVERVIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Control Console Overview . . . . . . . . . . . . . . . . . . . . . . 9Control Console Overview . . . . . . . . . . . . . . . . . . . . . . 9Control Console Descriptions . . . . . . . . . . . . . . . . . . 10Control Console Descriptions . . . . . . . . . . . . . . . . . . . 10Engine Controls Overview . . . . . . . . . . . . . . . . . . . . . 13Engine Controls Overview. . . . . . . . . . . . . . . . . . . . . . 13Engine Controls Descriptions . . . . . . . . . . . . . . . . . . . 14Engine Controls Descriptions . . . . . . . . . . . . . . . . . . . 14SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Underground Hazards . . . . . . . . . . . . . . . . . . . . . . . . 16Underground Hazards . . . . . . . . . . . . . . . . . . . . . . . . 16Emergency Procedures . . . . . . . . . . . . . . . . . . . . . . . 17Emergency Procedures . . . . . . . . . . . . . . . . . . . . . . . 17Jobsite Classification . . . . . . . . . . . . . . . . . . . . . . . . . 20Jobsite Classification . . . . . . . . . . . . . . . . . . . . . . . . . 20Safety Alert Classifications . . . . . . . . . . . . . . . . . . . . 24Safety Alert Classifications . . . . . . . . . . . . . . . . . . . . . 24Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25Safety Alerts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

61030/1230 - CONTENTS61030/1230 - CONTENTSTRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31TRANSPORTATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Tiedown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Haul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Freewheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Tow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Startup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Driving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Trenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Trenching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . 47LUBRICATION AND MAINTENANCE . . . . . . . . . . . . . . . 47Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . 48Lubrication Overview . . . . . . . . . . . . . . . . . . . . . . . . . 48Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 49Lubrication Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 49Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . 56Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . 56SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 611230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 641230 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

71030/1230 - OVERVIEW71030/1230 - OVERVIEWOVERVIEWOVERVIEWThe Ditch Witch 1030 and 1230 pedestrian trenchers aredesigned for easy, efficient use.The Ditch Witch 1030 and 1230 pedestrian trenchers aredesigned for easy, efficient use.Color-coded controls are within easy reach of the operator.These compact units fit through most standard yard gates, andthe machines are balanced for easy jobsite maneuvering. Achoice of a 24”, 30”, or 36” (610-, 760-, or 915-mm) diggingboom, along with several chain options, make these machinesflexible enough for most soil conditions. The axle lock featureaids smooth, easy turns and straight trenching.Color-coded controls are within easy reach of the operator.These compact units fit through most standard yard gates, andthe machines are balanced for easy jobsite maneuvering. Achoice of a 24”, 30”, or 36” (610-, 760-, or 915-mm) diggingboom, along with several chain options, make these machinesflexible enough for most soil conditions. The axle lock featureaids smooth, easy turns and straight trenching.1. Trail wheel1. Trail wheel2. Digging boom and chain2. Digging boom and chain3. Engine3. Engine4. Operator station4. Operator station

81030/1230 - OVERVIEW81030/1230 - OVERVIEW

91030/1230 - CONTROLS91030/1230 - CONTROLSCONTROL CONSOLE OVERVIEWCONTROL CONSOLE OVERVIEWCONTROLSCONTROLSCONTROL CONSOLE OVERVIEWCONTROL CONSOLE OVERVIEW1. Bail1. Bail2. Digging boom control (green)2. Digging boom control (green)3. Axle lock (blue)3. Axle lock (blue)4. Speed/direction control (orange)4. Speed/direction control (orange)5. Throttle (black)5. Throttle (black)6. Digging chain control (yellow)6. Digging chain control (yellow)7. Power switch7. Power switch

101030/1230 - CONTROLS101030/1230 - CONTROLSCONTROL CONSOLE DESCRIPTIONSCONTROL CONSOLE DESCRIPTIONSCONTROL CONSOLE DESCRIPTIONSCONTROL CONSOLE DESCRIPTIONSBailBailThis start interlock control engages and disengages hydraulicsystem.This start interlock control engages and disengages hydraulicsystem. Move down into handlebar to engage. Move down into handlebar to engage. Release to disengage. Release to disengage.Axle Lock (Blue)Axle Lock (Blue)This lever locks or unlocks axle.This lever locks or unlocks axle. Push to unlock. Use unlockedaxle to manuever trencher. Push to unlock. Use unlockedaxle to manuever trencher. Pull to lock. Use locked axlefor straight trenching anddriving over rough terrain. Pull to lock. Use locked axlefor straight trenching anddriving over rough terrain.ic1034.tific1034.tifDigging Boom Control (Green)Digging Boom Control (Green)This lever raises or lowers diggingboom when bail is engaged.This lever raises or lowers diggingboom when bail is engaged. Push to lower boom. Push to lower boom. Pull to raise boom. Pull to raise boom.ic0127h.epsic0127h.eps

111030/1230 - CONTROLS111030/1230 - CONTROLSCONTROL CONSOLE DESCRIPTIONSCONTROL CONSOLE DESCRIPTIONSDigging Chain Control (Yellow)Digging Chain Control (Yellow)This lever starts digging chainwhen bail is engaged.This lever starts digging chainwhen bail is engaged. Push to start digging chain. Push to start digging chain. Returns to neutral and diggingchain stops when bail isreleased. Returns to neutral and diggingchain stops when bail isreleased.ic0014c.tific0014c.tifSpeed/Direction Control(Orange)Speed/Direction Control(Orange)This lever controls unit speed anddirection when bail is engaged.This lever controls unit speed anddirection when bail is engaged. Ensure control is in BAILRELEASE (neutral) position,and engage bail. Ensure control is in BAILRELEASE (neutral) position,and engage bail. Push to move forward. Push to move forward. Pull to move backward. Pull to move backward. Move farther from center to go faster in either direction. Move farther from center to go faster in either direction. Return to BAIL RELEASE (neutral) to stop. Return to BAIL RELEASE (neutral) to stop.ic0013c.tific0013c.tif

121030/1230 - CONTROLS121030/1230 - CONTROLSCONTROL CONSOLE DESCRIPTIONSCONTROL CONSOLE DESCRIPTIONSThrottle (Black)Throttle (Black)This lever controls engine speed.Increasing engine speed alsoincreases digging chain speed.This lever controls engine speed.Increasing engine speed alsoincreases digging chain speed. Push down to speed engine. Push down to speed engine. Pull up to slow engine. Pull up to slow engine.ic0128h.epsic0128h.epsPower SwitchPower SwitchThis two-position switch controls power to the machine.This two-position switch controls power to the machine. Turn clockwise to turn power on. In this position, engine willstart when rope start is pulled. Turn clockwise to turn power on. In this position, engine willstart when rope start is pulled. Turn counterclockwise to stop engine. Turn counterclockwise to stop engine.

1030/1230 - CONTROLS131030/1230 - CONTROLSENGINE CONTROLS OVERVIEWENGINE CONTROLS OVERVIEWENGINE CONTROLS OVERVIEWENGINE CONTROLS OVERVIEW1. Fuel shut-off valves1. Fuel shut-off valves2. Choke2. Choke3. Pull start3. Pull start13

141030/1230 - CONTROLS141030/1230 - CONTROLSENGINE CONTROLS DESCRIPTIONSENGINE CONTROLS DESCRIPTIONSENGINE CONTROLS DESCRIPTIONSENGINE CONTROLS DESCRIPTIONSFuel Shut-off ValvesFuel Shut-off ValvesTwo valves separate fuel reservoir from engine.Two valves separate fuel reservoir from engine. Close when transporting unit to or from jobsite. Close when transporting unit to or from jobsite. Open before starting engine. Open before starting engine.ChokeChokeThis valve regulates air/fuel mixture. Close valve to help start coldengine.This valve regulates air/fuel mixture. Close valve to help start coldengine.Pull StartPull StartCranks engine for starting.Cranks engine for starting. Ensure that power switch is on and fuel shut-off valves areopen. Ensure that power switch is on and fuel shut-off valves areopen. Pull to start engine. Pull to start engine.If engine does not start after three pulls, turn power switch off andcheck for fuel blockage or electrical system problems.If engine does not start after three pulls, turn power switch off andcheck for fuel blockage or electrical system problems.

151030/1230 - SAFETY151030/1230 - SAFETYSAFETYSAFETYFollow these guidelines before operating any jobsite equipment:Follow these guidelines before operating any jobsite equipment: Complete proper training and read operator’s manual beforeusing equipment. Complete proper training and read operator’s manual beforeusing equipment. Contact One-Call (888-258-0808) and any utility companieswhich do not subscribe to One-Call. Have all undergroundpipes and cables located and marked before operatingequipment. If you damage a utility, contact utility company. Contact One-Call (888-258-0808) and any utility companieswhich do not subscribe to One-Call. Have all undergroundpipes and cables located and marked before operatingequipment. If you damage a utility, contact utility company. Classify jobsite based on its hazards and use correct toolsand machinery, safety equipment, and work methods forjobsite. Classify jobsite based on its hazards and use correct toolsand machinery, safety equipment, and work methods forjobsite. Mark jobsite clearly and keep spectators away. Mark jobsite clearly and keep spectators away. Wear personal protective equipment. Wear personal protective equipment. Review jobsite hazards, safety and emergency procedures,and individual responsibilities with all personnel before workbegins. Safety videos are available from your Ditch Witchdealer. Review jobsite hazards, safety and emergency procedures,and individual responsibilities with all personnel before workbegins. Safety videos are available from your Ditch Witchdealer. Replace missing or damaged safety shields and safety signs. Replace missing or damaged safety shields and safety signs. Use equipment carefully. Stop operation and investigateanything that does not look or feel right. Use equipment carefully. Stop operation and investigateanything that does not look or feel right. Do not operate unit where flammable gas is present. Do not operate unit where flammable gas is present. Contact your Ditch Witch dealer if you have any questionabout operation, maintenance, or equipment use. Contact your Ditch Witch dealer if you have any questionabout operation, maintenance, or equipment use.

161030/1230 - SAFETY161030/1230 - Fire ExtinguisherFire ExtinguisherIf required, a fire extinguisher should be mounted near the powerunit but away from possible points of ignition. The fireextinguisher should always be classified for both oil and electricfires. It should meet legal and regulatory requirements.If required, a fire extinguisher should be mounted near the powerunit but away from possible points of ignition. The fireextinguisher should always be classified for both oil and electricfires. It should meet legal and regulatory requirements.Lighting KitLighting KitIf you need additional light, plug lighting kit into provided outlet.Contact your Ditch Witch dealer for further information.If you need additional light, plug lighting kit into provided outlet.Contact your Ditch Witch dealer for further information.UNDERGROUND HAZARDSUNDERGROUND HAZARDSStriking underground hazards can cause explosion, electrocution,fire, and exposure to hazardous materials.Striking underground hazards can cause explosion, electrocution,fire, and exposure to hazardous materials.Hazards include:Hazards include: Electric lines Elect

information on Ditch Witch equipment, see your Ditch Witch dealer. Thank you for buying and using Ditch Witch equipment. FOREWORD This manual is an important part of your equipment. It provides safety information and operation instructions to help you use and maintain your Ditch Witch equipment. Read this manual before using your equipment.

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