Cougar ATU Pneumatic Turbine Vibrator Series Installation .
Cougar ATU PneumaticTurbine Vibrator SeriesInstallation Instructions!DANGERBefore installing equipment, turn off and lock out/tag out all energysources to the hopper, conveyor, and/or conveyor accessories accordingto ANSI standards. Failure to do so could result in serious injury ordeath.1. Turn off and lock out/tag out energy source according to American National Standards Institute (ANSI) z244.11982 and Federal Register, Volume 54, Number 169, Part IV, 29 CFR Part 1910.2. Make sure mounting surface and vibrator are clean and free of debris.3. See Figure 1. Locate vibrator in lower 1/4 to 1/3 of structure slope length. If second vibrator is needed, mount180 degrees from first vibrator and halfway up slope.Typical Hopper InstallationReinforcing Beam with Skip WeldTypical Concrete Pipe InstallationTypical Precast Wall Form InstallationFigure 1. Locating Vibrators and Reinforcing Beams on HoppersTable I. Reinforcement Channel SelectionChannel SizeModelInchMetricATU- 21, 22, 23C3 x 5 lbs/ft75 x 40 (5.9 kg/m)ATU- 31, 32, 33, 41, 42, 43C3 x 5 lbs/ft75 x 40 (5.9 kg/m)ATU- 51, 52, 53, 61, 62, 63C4 x 5.4 lbs/ft100 x 50 (8.3 kg/m)Martin Engineering M3870-06/121Cougar ATU Pneumatic Turbine Vibrator Series
!CAUTIONIf reinforcing beam is not skip welded, hopper may be damaged by operating vibrator.4. Install reinforcing beam to strengthen chute wall (see Figure 1). Skip weld beam in place: Weld 3 in. (76 mm)then skip 2 in. (51 mm). Repeat for entire perimeter of beam. Do not weld last 1 in. (25 mm) of either end ofbeam or any corner. Make sure beam extends at least 3/4 the length of structure from top to bottom.5. Install mounting plate. Skip weld in place. (Mounting plate should be at least the size of vibrator base.)6. Install vibrator onto mount using new cap screws, compression washers, and lock nuts. See Figure 2 for mountingbolt sizes and torque requirements.BoltCompressionWasherVibrator FootChannelMountNutFigure 2. Bolt Torque SpecificationsVibrator ModelBolt SizeDryLubricated1/4"-20100 in-lbs75 in-lbsM610.5 N m7.9 N m3/8"-1631 ft-lbs23 ft-lbsM825.5 N m19.1 N m1/2"-1375 ft-lbs57 ft-lbsM1050.5 N m37.8 N m5/8"-11266 ft-lbs200 ft-lbsM16226 N m170 N mATU- 21, 22, 23ATU- 31, 32, 33, 41, 42, 43ATU- 51, 52, 53ATU- 61, 62, 637. Run air line (supplied by the customer) to the intake on the vibrator as follows. (See Table II for recommendedpipe sizes.)a. See Figure 3. Connect air line to ball valve (A) and Filter/Regulator Kit (B). No lubrication is required.WARNING!Wire control box and solenoid in accordance with National Electrical Code Article 430.Have wiring installed by a qualified electrician only.b. If using, connect power to control box (C) and solenoid valve (D).c. Connect air to vibrator.Martin Engineering M3870-06/122Cougar ATU Pneumatic Turbine Vibrator Series
A.B.C.D.E.CBall valveFilter/Regulator kitControl boxSolenoid valveTurbine VibratorPower inAir inOptionalequipmentADBE(not to scale)Figure 3. Connecting Air Lines to VibratorPlumbing SpecificationsMinimum Hose DiameterModelInlet Port Thread*Exhaust Port Thread*6 mm1/8" NPT1/8" NPT3/8"10 mm1/4" NPT1/4" NPT1/2"12 mm3/8" NPT3/8" NPTInchMetricATU- 21, 22, 231/4"ATU- 31, 32, 33, 41, 42, 43ATU- 51, 52, 53, 61, 62, 63*will accept BSPTable II. Recommended Pipe Size for Compressed Air Flow to 125 psi (8.62 bar)Pipe Length—ft (m)Nominal Pipe DiameterAir Volumecfm (cls)25 (8)50 (15)75 (23)100 (31)150 (46)200 (61)300 (92)500 (152)1000 (305)6 (2.8)1/21/21/21/21/21/21/23/43/418 (8.5)1/21/21/23/43/43/43/41130 (14.2)3/43/43/43/41111-1/41-1/445 (21.3)3/43/411111-1/41-1/41-1/460 (28.3)3/41111-1/41-1/41-1/41-1/21-1/290 (42.5)111-1/41-1/41-1/41-1/41-1/21-1/22120 (56.6)11-1/41-1/41-1/41-1/21-1/21-1/222150 (70.8)1-1/41-1/41-1/41-1/21-1/22222-1/2180 (85)1-1/41-1/21-1/21-1/22222-1/22-1/2240 (113.3)1-1/41-1/21-1/22222-1/22-1/23300 (141.6)1-1/222222-1/22-1/233360 (170)1-1/22222-1/22-1/22-1/233Martin Engineering M3870-06/123Cougar ATU Pneumatic Turbine Vibrator Series
IMPORTANTA new vibrator may require 15 to 30 minutes run time for break-in after installation.8. Start vibrator.9. After 1 hour of operation, retighten mounting bolts.Weekly Maintenance1. Turn off and lock out/tag out energy source according to ANSI standards (see “Installation”).2. Make sure fasteners are tight. Tighten if necessary.3. Check filter for clean/dry air.TroubleshootingSymptomCorrective ActionVibrator does not come up to speed.Allow 15 to 30 minutes break-in for new unit.Check air supply for cfm.Check air filter to insure there are no restrictions.Check muffler to insure there are no restrictions.Check mount for loose fit and/or broken welds.Excess noiseCheck mount for loose fit and/or broken welds.Martin Engineering M3870-06/124Cougar ATU Pneumatic Turbine Vibrator Series
Part NumbersCorrect OrientationFor Rotor7436125Figure 4. Cougar ATU Pneumatic Turbine Vibrator, P/N ATU-XXXItemDescriptionPart NumberQty1HousingTable III12Rotor Assembly155037-XX*13End BellTable III24MufflerTable III15O-RingTable III26Nut HexTable III27LabelCG-100342-XX*28CaplugTable III29Operator’s ManualM38701*XX indicates vibrator size.Martin Engineering M3870-06/125Cougar ATU Pneumatic Turbine Vibrator Series
Table III. Cougar ATU Pneumatic Turbine Vibrator Part NumbersAssemblyPart No.Part No.Item 1Part No.Item 3Part No.Item 4Part No.Item 5Part No.Item 6Part No.Item in Engineering M3870-06/126Cougar ATU Pneumatic Turbine Vibrator Series
Correct OrientationFor Rotor7436125Figure 5. Cougar ATU Pneumatic Turbine Vibrator, P/N ATU-XXX-VXItemDescriptionPart NumberQty1HousingTable IV12Rotor Assembly155037-XX*13End BellTable IV24MufflerTable IV15O-RingTable IV26Nut HexTable IV27LabelTable IV28CaplugTable IV29Operator’s ManualM38701*XX indicates vibrator size.Martin Engineering M3870-06/127Cougar ATU Pneumatic Turbine Vibrator Series
Table IV. Cougar ATU Pneumatic Turbine Vibrator Part NumbersAssemblyPart No.Part No.Item 1Part No.Item 3Part No.Item 4Part No.Item 5Part No.Item 6Part No.Item 7Part No.Item 9120505210316603026518015CG-100342-61V2606013Form No. M3870-06/12 2011, 2012 MARTIN ENGINEERING COMPANY. All rights reserved.Patents and patents pending, Registered trademark ofMartin Engineering Company in the U.S. and other select locations.One Martin PlaceNeponset, IL 61345-9766 USAPhone: 309-852-2384 or 800-544-2947FAX: 800-814-1553www.martin-eng.com
1 Housing Table III 1 2 Rotor Assembly 155037-XX* 1 3 End Bell Table III 2 4 Muffler Table III 1 5 O-Ring Table III 2 6 Nut Hex Table III 2 7 Label CG-100342-XX* 2 8 Caplug Table III 2 9 Operator’s M
options to vibrator kits, you can create the ultimate spreading machine. Auger Options Sander/Vibrator Kit Standard on 350S and 750S models, lets you spread a 50/50 blend of rock salt and sand or sand only. Includes extended auger, vibrator, vibrator mounting plate, baffle plate and vibrator harness. Part #34600 Spiral Auger Is perfect for
amplitude vibration will be most effective. The hopper dimensions are greater than the one vibrator capability, so more than one vibrator will be required. If a Hydraulic Vibrator is preferred: Two Design Series C3-6-5HC (
REMARKS: Used to house the Mighty Mac 500 ATU 53-137-MM1-C4 C4 0.38 66.00 ATU 3/22/2002 REMARKS: Used to house the Mighty Mac 750 ATU 53-137-MM2-C3 C3 0.38 66.00 ATU 10/6/2002 REMARKS: Used to house the Mighty Mac
This combination of basic pneumatic knowledge and practice with hands-on equipment helps learners build the pneumatic skills they will need to succeed in the workplace. 1. Pneumatic Power Systems 2. Basic Pneumatic Circuits 3. Principles of Pneumatic Pressure and Flow 4. Pneumatic Speed Control Circuits 5. Pneumatic DCV Applications Air Logic 7.
Syntron Pneumatic Bin Vibrators also come with the technical expertise of Syntron Material Handling's appli-cation specialists, who have been providing productive solutions for a wide variety of material handling problems for more than 80 years. Syntron Pneumatic Vibrators Syntron Pneumatic Turbine Vibrator mounted on stainless steel hopper.
Martin Engineering M3422-12/12 3 Cougar Thumper Series Timed Impactor and PV Series Piston Vibrators Installing Vibrator/Impactor IMPORTANT Read entire section before beginning work.! CAUTION If installation instructions are not followed, structure and vibrator/impactor can be damaged. Abusing or handling
3-4 u Why use Cougar Vibrators 5-6 u Mobile/Truck Vibrator Selection 7-8 u Mobile/Truck Accessories 9 u Specifications 10 u Warranty CONTENTS & HISTORY. The Leader in Industrial Vibration Cougar Vibration, a Division of Martin Engineering, patented the world’s first 12-volt truck vibrator in 1964. Since that time, industrial vibrators have .
Autodesk AutoCAD Architecture 2017 Fundamentals 3-1. Lesson 3 . Floor Plans . The floor plan is central to any architectural drawing. In the first exercise, we convert an AutoCAD 2D floor plan to 3D. In the remaining exercises, we work in 3D. Exercise 3-1: Going from a 2D to 3D Floor plan Drawing Name: New . Estimated Time: 45 minutes
