TECHNICAL MANUAL OPERATOR’S INSTRUCTIONS M1083 SERIES, 5 .

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ARMY TM 9-2320-366-10-1AIR FORCE T.0. 36A12-1C-1091-1TECHNICAL MANUALOPERATOR’S INSTRUCTIONSM1083 SERIES, 5 TON, 6x6,MEDIUM TACTICAL VEHICLES (MTV)VOLUME NO. 1 OF 2MODELNSNEICTRK, CAR., MTV, M1083W/WNW/O WN2320-01-360-18952320-01-354-3386BT3BR2TABLE OFCONTENTSTRK, CAR., MTV, W/MATLHDLG EQPT (MHE)M10842320-01-354-3387BR3HOW TO USETHIS MANUALvi1-17TRK, CAR., MTV, LWB,M1085W/WNW/O TDESCRIPTIONTRK, CAR., MTV, LWB, W/MATLHDLG EQPT (MHE) M10862320-01-354-4531BR8TRK, TRACTOR, MTV, M1088W/WNW/O WNDESCRIPTION AND USE OFOPERATOR’S CONTROLSAND JTRK, WKR, MTV, M10892320-01-354-4528BR4TRK, DUMP, MTV, M1090W/WNW/O WN2320-01-360-18932320-01-354-4529BTZBR5TRK, CHAS, MTV, M10922320-01-354-3382BRZTRK, CAR., MTV, AIR DROP,M1093W/WNW/O WN2320-01-360-18962320-01-355-3063BT4BR9TRK, DUMP, MTV, AIR DROP,M1094W/WNW/O WN2320-01-360-18942320-01-355-3062BT2BTKTRK, CHAS, MTV, LWB,M10962320-01-354-4527BR6PREVENTIVEMAINTENANCE CHECKSAND SERVICES(PMCS)2-50VEHICLE OPERATION 2-214DISTRIBUTION STATEMENT A. Approved for public release; distribution is unlimited.HEADQUARTERS, DEPARTMENTS OF THEARMY AND THE AIR FORCE15 September 1998

ARMY TM 9-2320-366-10-1AIR FORCE T.O. 36A12-1C-1091-1TECHNICAL MANUALNO. 9-2320-366-10-1TECHNICAL ORDERNO. 36A12-1C-1091-1HEADQUARTERSDEPARTMENTS OF THE ARMYAND THE AIR FORCEWashington, D.C., 15 September 1998Operator’s Instructions ManualM1083 SERIES, 5-TON, 6x6,MEDIUM TACTICAL VEHICLES (MTV)VOLUME NO. 1 OF 2MODELTRK, CAR., MTV, M1083W/WNW/O WNNSNEIC2320-01-360-18952320-01-354-3386BT3BR2TRK, CAR., MTV, W/MATLHDLG EQPT (MHE) M10842320-01-354-3387BR3TRK, CAR., MTV, LWB, M1085W/WNW/O WN2320-01-360-18972320-01-354-4530BT5BR7TRK, CAR., MTV, LWB, W/MATLHDLG EQPT (MHE) M10862320-01-354-4531BR8TRK, TRACTOR, MTV, M1088W/WNW/O WN2320-01-360-18922320-01-355-4332BTYBTJTRK, WKR, MTV, M10892320-01-354-4528BR4TRK, DUMP, MTV, M1090W/WNW/O WN2320-01-360-18932320-01-354-4529BTZBR5TRK, CHAS, MTV, M10922320-01-354-3382BRZTRK, CAR., MTV, AIR DROP, M1093W/WNW/O WN2320-01-360-18962320-01-355-3063BT4BR9TRK, DUMP, MTV, AIR DROP, M1094W/WNW/O WN2320-01-360-18942320-01-355-3062BT2BTKTRK, CHAS, MTV, LWB, M10962320-01-354-4527BR6Change 1i

TM 9-2320-366-10-1REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this publication. If you find any mistakes or if you know of away to improve the procedures, please let us know. Submit your DA Form 2028(Recommended Changes to Equipment Technical Publications), through theInternet, on the Army Electronic Product Support (AEPS) website. The Internetaddress is http://aeps.ria.army.mil. If you need a password, scroll down and clickon "ACCESS REQUEST FORM". The DA Form 2028 is located in the ONLINEFORMS PROCESSING section of the AEPS. Fill out the form and click onSUBMIT. Using this form on the AEPS will enable us to respond quicker to yourcomments and better manage the DA Form 2028 program. You may also mail, faxor Email your letter or DA Form 2028 direct to: AMSTA-LC-CI/TECH PUBS,TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The email addressis TACOM-TECH-PUBS@ria.army.mil. The fax number is DSN 793-0726 orCommercial (309) 782-0726.DISTRIBUTION STATEMENT A. Approved for public release; distribution isunlimited.TABLE OF CONTENTSPageHOW TO USE THIS MANUAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . viCHAPTER 1. INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Section I.Section IIGeneral Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1Equipment DescriptionSection III. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-17Principles of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 1-50CHAPTER 2. OPERATING INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1Section I. Description and Use of Operator’s Controls andIndicatorsSection II. Preventive Maintenance Checks and ServicesSection III. Operation Under Usual ConditionsSection IV.iiChange 1. . . . . . . 2-3. . . . . . 2-50. . . . . . . . . . . . . . . 2-207Operation Under Unusual Conditions. . . . . . . . . . . . 2-720

TM 9-2320-366-10-1PageCHAPTER 3. MAINTENANCE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Section I.Lubrication Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1Section II. Troubleshooting Procedures. . . . . . . . . . . . . . . . . 3-2Section III.Maintenance Procedures. . . . . . . . . . . . . . . . . 3-87APPENDIX A. REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1APPENDIX B. COMPONENTS OF END ITEM (COEI) AND BASICISSUE ITEMS (BII) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1APPENDIX C. ADDITIONAL AUTHORIZATION LIST (AAL) . . . . . . . . . . . . . . . C-1APPENDIX D. EXPENDABLE AND DURABLE ITEMS LIST . . . . . . . . . . . . . . . D-1APPENDIX E. STOWAGE LOCATION/DECAL/STENCIL GUIDE . . . . . . . . . . . . E-1APPENDIX F. LUBRICATION ORDER. . . . . . . . . . . . . . . . . . . . F-1ALPHABETICAL (SUBJECT) INDEX. . . . . . . . . . . . . . . . . . . . . . . . . INDEX-1LIST OF ck,Truck,Truck,Cargo: 5-Ton, 6x6, Dropside . . . . . . . . . . . .Cargo: 5-Ton, 6x6, Dropside, W/MHC . . . . .Cargo: 5-Ton, 6x6, Dropside, LWB . . . . . . .Cargo: 5-Ton, 6x6, Dropside, LWB, W/MHCTractor: 5-Ton, 6x6 . . . . . . . . . . . . . . . . . .Wrecker: 5-Ton, 6x6 . . . . . . . . . . . . . . . . . .Dump: 5-Ton, 6x6 . . . . . . . . . . . . . . . . . . .Chassis: 5-Ton, 6x6 . . . . . . . . . . . . . . . . . .Cargo 5-Ton, 6x6, Dropside, Air Drop . . . . .Dump: 5-Ton, 6x6, Air Drop . . . . . . . . . . . .Page.Change 1. 1-3. 1-4. 1-5. 1-6. 1-7. 1-8. 1-91-101-111-12iii

TM 9-2320-366-10-1LIST OF ILLUSTRATIONS itleM1096 Truck, Chassis: 5-Ton, 6x6, LWB . . . . . . . . . . . . . . . . . .Common Vehicle Components Location . . . . . . . . . . . . . . . . . . .M1083 and M1085 Cargo Vehicles and M1093 Air DropCargo Vehicles Components Location . . . . . . . . . . . . . . . . . . . .M1084 and M1086 Cargo Vehicles With Material HandlingCrane (MHC) Components Location . . . . . . . . . . . . . . . . . . . . . .M1088 Tractor Components Location . . . . . . . . . . . . . . . . . . . . .M1090 and M1094 Dump Truck Components Location . . . . . . . .M1089 Wrecker Components Location . . . . . . . . . . . . . . . . . . . .M1093 and M1094 Air Drop Vehicle Components Location . . . . .Powertrain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Engine Air Intake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cooling System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Brake System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15K Self-Recovery Winch (SRW) . . . . . . . . . . . . . . . . . . . . . . . .Material Handling Crane (MHC) . . . . . . . . . . . . . . . . . . . . . . . . .Material Handling Crane (MHC), 30K Winches, and UnderliftAssembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Instrument Panel Controls and Indicators . . . . . . . . . . . . . . . . . .Lighted Indicator Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Main Light Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .WTEC II Transmission ECU Pushbutton Shift Selector (TEPSS) . .WTEC III Transmission Pushbutton Shift Selector (TPSS) . . . . . .Auxiliary Panel Controls and Indicatorsfor M1083, M1084, M1085, M1086, M1088,M1089, and M1093 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Auxiliary Panel Controls and Indicatorsfor M1090 and M1094 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Air System Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Heater/Defrost Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Central Tire Inflation System (CTIS) Electronic Control Unit (ECU)Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Steering Column Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Floor-Mounted Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Door-Mounted Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Driver’s Seat Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Right Passenger Seat Controls . . . . . . . . . . . . . . . . . . . . . . . . .Passenger Side Exterior Controls . . . . . . . . . . . . . . . . . . . . . . . .Hydraulic Manifold Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . .Driver’s Side Exterior Controls and Indicators . . . . . . . . . . . . . . .Change 1Page. . . . . . 1-13. . . . . . 1-19. . . . . . -651-68.1-711-75. 2-3. 2-72-102-112-12. . . . . . 2-13. . . . . . 2-15. . . . . . 2-16. . . . . . 2-17.2-182-192-202-212-222-222-232-242-25

TM 9-2320-366-10-1LIST OF ILLUSTRATIONS 282-292-302-312-322-33TitlePageMaterial Handling Crane (MHC) Controls . . . . . . . . . . . . . . . . . . . .Material Handling Crane (MHC) Remote Control . . . . . . . . . . . . . . .Cargo Truck with Material Handling Crane (MHC) Boom Angle andExtension Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Exterior Dump Body Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Tractor Fifth Wheel Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wrecker Control Panel Fixed Operators Station . . . . . . . . . . . . . . . .Wrecker Remote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wrecker Material Handling Crane (MHC) Controls . . . . . . . . . . . . . .Wrecker Material Handling Crane (MHC) REMOTE CONTROL UNITOther Wrecker and Material Handling Crane (MHC) Controlsand Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troop Transport Alarm Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . .Light Material Handling Crane (LMHC) . . . . . . . . . . . . . . . . . . . . . .DeletedDeletedArea Definition Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-26. . . . 2-28.2-292-302-312-322-362-392-42. . . . 2-43. . . . 2-46. . . . 2-47. . . 2-661LIST OF 62-7TitleDifferences Between Models . . . . . . . . . . . .Vehicle Dimensions . . . . . . . . . . . . . . . . . . .Vehicle Weights and Payloads . . . . . . . . . . .Vehicle Performance Data . . . . . . . . . . . . . .Fluid Capacities . . . . . . . . . . . . . . . . . . . . .System Data . . . . . . . . . . . . . . . . . . . . . . . .Vehicle Classification . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services(all Models) . . . . . . . . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services(M1083, M1084, M1085, M1086, and M1093)Preventive Maintenance Checks and Services(M1084 and M1086) . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services(M1088) . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services(M1089) . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services(M1090 and M1094) . . . . . . . . . . . . . . . . . .Preventive Maintenance Checks and Services(M1093) . . . . . . . . . . . . . . . . . . . . . . . . . . .Page.1-361-381-391-411-421-421-49. . . . . . . . . . . . . . . . . . . . . 2-54. . . . . . . . . . . . . . . . . . . . 2-114. . . . . . . . . . . . . . . . . . . . 2-131. . . . . . . . . . . . . . . . . . . . 2-147. . . . . . . . . . . . . . . . . . . . 2-154. . . . . . . . . . . . . . . . . . . . 2-189. . . . . . . . . . . . . . . . . . . . 2-195Change 1v

TM 9-2320-366-10-1LIST OF TABLES lePreventive Maintenance Checks and Services(M1094) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Capacity Chart for Light Material Handling Crane (LMHC) . . . . . . . .Central Tire Inflation System (CTIS) Tire Pressures and Restrictionsfor M1083, M1084, M1085, M1086, M1090, M1093,and M1094 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Central Tire Inflation System (CTIS) Tire Pressure and Restrictionsfor M1088 and M1089 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cargo Bed Side Panel Stowage Information . . . . . . . . . . . . . . . . . .Cargo Bed Side Panel Stowage Information . . . . . . . . . . . . . . . . . .Material Handling Crane (MHC) (M1084/M1086)Range Diagram Summary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Material Weight by Volume . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .M1088 Speed and Tire Pressure on Highways . . . . . . . . . . . . . . . .M1088 Speed and Tire Pressure on Gravel/Dirt . . . . . . . . . . . . . . .M1088 Speed and Tire Pressure for Cross Country . . . . . . . . . . . . .M1088 Speed and Tire Pressure for Sand/Mud/Snow . . . . . . . . . . .30K Winch Pull Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Load Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Wrecker Material Handling Crane (MHC) Range Diagram Summary .Wrecker Material Handling Crane (MHC) Range Diagram Summary .15K Self-Recovery Winch (SRW) Pull Capacity . . . . . . . . . . . . . . . .DeletedMalfunction Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Cold Tire Inflation Pressures and Restrictionsfor M1083, M1084, M1085, M1086, M1090, M1092,M1093, M1094, and M1096 Models . . . . . . . . . . . . . . . . . . . . . . . .Cold Tire Inflation Pressures and Restrictionsfor M1088 and M1089 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . .General Cleaning Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page. . . 2-202. . . 2-247. . . 2-275. . . 2-276. . . 2-295. . . 42-6812-770. . . . . 3-2. . . . 3-18. . . 3-103. . . 3-104. . . 3-112HOW TO USE THIS MANUALOVERVIEWThis Technical Manual (TM) is provided to help you operate and maintain the MediumTactical Vehicles (MTV). This volume, volume 1, contains general information, equipmentdescription, and operating instructions. Volume 2 contains the remainder of chapter 2,lubrication, troubleshooting, and maintenance procedures. Volume 1 is divided into thefollowing major sections in order of appearance.viChange 1

TM 9-2320-366-10-1 FRONT COVER INDEX. The front cover index contains a list of the mostimportant topics contained in the volume. It features a black box at theright edge of the cover which corresponds with a black box on the pagecontaining the topic. The topics listed on the front cover are highlightedin the table of contents with a box. WARNING SUMMARY. Provides a summary of the most importantwarnings that apply throughout the manual. Read all warnings andcautions before performing any operation, troubleshooting or maintenanceprocedures. TABLE OF CONTENTS. Lists the chapters, sections, appendixes, andalphabetical index with page number in order of appearance. CHAPTER 1, INTRODUCTION.equipment data. CHAPTER 2, OPERATING INSTRUCTIONS (PARAGRAPH 2-1THROUGH 2-40). Describes operator’s controls and indicators, preventivemaintenance checks and services (PMCS), and operating instructions. APPENDIX A, REFERENCES. Lists publications used with the MTV andreference publications which contain information regarding the equipment. APPENDIX B, COMPONENTS OF END ITEM (COEI) AND BASIC ISSUEITEMS (BII) LISTS. Lists and illustrates COEI and BII items issued withthe MTV. APPENDIX C, ADDITIONAL AUTHORIZATION LIST (AAL).additional items you are authorized for support of the MTV. APPENDIX D, EXPENDABLE AND DURABLE ITEMS LIST. Listsexpendable and durable items used in the performance of maintenanceprocedures. APPENDIX E, STOWAGE AND DECAL/DATA PLATE GUIDE. Showsthe location of signs and details the location of COEI, BII, and AAL items. APPENDIX F, LUBRICATION INSTRUCTIONS.Gives operatorlubrication instructions and the time interval at which lubrication isconducted. Lubrication points are also illustrated. SUBJECT INDEX. Lists important subjects contained in Volume1 and Volume 2 in alphabetical order and gives the paragraphnumber where they are located.Describes the MTV and providesChange 1Listsvii

TM 9-2320-366-10-1OVERVIEW (CONT)Volume 2 contains the following major sections in order of appearance:viii WARNING SUMMARY. Provides a summary of the warnings that appearthroughout the manual. Read all WARNINGS and CAUTIONS beforeperforming any operation, troubleshooting or maintenance procedures. TABLE OF CONTENTS. Lists the chapters, sections, appendixes, andalphabetical index with page number in order of appearance. CHAPTER 2, OPERATING INSTRUCTIONS (PARAGRAPH 2-41THROUGH 2-80). Describes the remaining operating instructions. CHAPTER 3, MAINTENANCE INSTRUCTIONS. Provides instructions forlubrication, troubleshooting, and operator maintenance. APPENDIX A, REFERENCES. Lists publications used with the MTV andreference publications which contain information regarding the equipment. APPENDIX B, COMPONENTS OF END ITEM (COEI) AND BASIC ISSUEITEMS (BII) LISTS. Lists and illustrates COEI and BII items issued withthe MTV. APPENDIX C, ADDITIONAL AUTHORIZATION LIST (AAL).additional items you are authorized for support of the MTV. APPENDIX D, EXPENDABLE AND DURABLE ITEMS LIST. Listsexpendable and durable items used in the performance of maintenance. APPENDIX E, STOWAGE AND DECAL/DATA PLATE GUIDE. Showsthe location of signs and details the location of COEI, BII, and AAL items. APPENDIX F, LUBRICATION INSTRUCTIONS.Gives operatorlubrication instructions and the time interval at which lubrication isconducted. Lubrication points are also illustrated. SUBJECT INDEX. Lists important subjects contained in Volume2 in alphabetical order and gives the paragraph number wherethey are located.Change 1Lists

TM 9-2320-366-10-1FINDING INFORMATIONThere are several ways to find the information you need in this manual. They are asfollows: TABLE OF CONTENTS. Lists chapters, sections, appendixes, andindexes with page numbers in order of appearance. CHAPTER INDEXES. List paragraphs contained in the individualchapters with paragraph and page numbers in order of appearance. MALFUNCTION INDEX.Lists malfunctions contained introubleshooting table with page numbers in order of appearance. ALPHABETICAL (SUBJECT) INDEX. Lists all important topics with pagenumbers in

army tm 9-2320-366-10-1 air force t.0. 36a12-1c-1091-1 technical manual operator’s instructions m1083 series, 5 ton, 6x6, medium tactical vehicles (mtv)

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