Over Voltage F24,10107,11107,13066, Or 13068 DC Bus .

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3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageSupport CenterGet Support Training & Webinarsjrobinson@s Online ForumMy TechConnectID: QA8026 Access Levels: EveryonePowerFlex Drives: Fault F5,F24,10107,11107,13066, or 13068 DC BusOvervoltageREAD LATER: Email this page PrintAsk a question.SEARCHADD TO FAVORITESDocument IDQA8026Published Date03/03/2020SummaryPowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageQuestionWhat can be done to troubleshoot and prevent a DC bus over voltage fault withRockwell Automation AC drives?What is the cause and meaning of an event or fault F5 Overvoltage (F24 forPowerFlex 700S or a FLT S35 – BUS OVERVOLT FL for PowerFlex 527 drive or10107 OverVoltage, 11107 OverVoltage, 13066 OverVoltage, 13068OverVoltage for PowerFlex answers/answer view/a id/62242/loc/en US# highlight1/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageWhat can I check if my PowerFlex 753 drive trips on fault F5 [OverVoltage] whentrying to slow down drive speed?20G PowerFlex 75520G PowerFlex 755T20F PowerFlex 75320B PowerFlex 70020A PowerFlex 7020D PowerFlex 700S22A PowerFlex 422F PowerFlex 4M22B PowerFlex 4022D PowerFlex 40P22C PowerFlex 40025A PowerFlex 52325B PowerFlex 52525C PowerFlex 527Reliance Electric ACSP600VTAC 9AnswerThe cause and meaning of an event or fault F5 Overvoltage (or F24 for 700S and F10107, F11107,F13066, or F13068 for 755T) as well as how to troubleshoot and prevent a DC bus over voltage fault withRockwell Automation AC drives is described below:This fault is perhaps most often a result of regenerative energy that can be caused by a load that keeps spinningwhen the drive is decelerating or if another part of the machine drives it at a faster speed than what the drive isset for (causing the motor to be overhauled).If a dynamic brake resistor is installed then depending upon its ohm value and wattage as well as the amount ofinertia of the load, it is possible that the drive may not be able to keep up with the rise on the DC bus. In manydrives the regeneration power limit could be lowered (bring the value closer to 0) until the DC bus /app/answers/answer view/a id/62242/loc/en US# highlight2/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus Overvoltagegoes away. However, if this degrades the performance of the drive then the resistor may need to be replacedwith a lower ohm that can bleed down the DC bus voltage faster. Do not violate the minimum brake resistorrequirement of any given drive.The following is a list of items that might make the drive produce an Overvoltage fault:Incoming Voltage is too highInertia from the load is overpowering the driveLoss of motor loadNoise on the incoming line (relays contactors brake coils welders)Long Motor lead lengths (Generally over 200 feet, but varies by drive HP)Voltage transients on the line, possible from power factor correction capsArcing (shorting) in the motorArcing between motor cablesOutput contactor opening (inductive kick)Ground fault such as a motor phase shorted to motor ground on a ungrounded(floating ground) or high resistive ground systemBus Capacitors may be degradingLine transformer does not have a solid ground and the drive’s power jumpers areinstalled ( Common Mode Capacitors to Ground causing the DC bus levels to fluctuateand rise causing a Fault when the drive is Idle)During an autotune the minimum speed is not 0 HzUnsuppressed motor brake coilMotor is rotating when a start command is givenA high inertia load causing instability due to Slip CompBus Regulation is set for Adjust VoltageDC Bus pump up Boost Converter Phenomenon of DC Bus Voltage See Technote864938 - DC Bus Pump Up - Boost Converter PhenomenonOpen braking resistor7th IGBT is damagedMotor bearingCommon Mode Capacitor (PE-B on PowerFlex 7 class drives installed) installed on aungrounded m/app/answers/answer view/a id/62242/loc/en US# highlight3/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageMotor phase shorted to motor ground on a ungrounded (floating ground) or highresistive ground systemBad motor (typically will see an overvoltage on start in this scenario)TroubleshootingTroubleshooting this fault depends on when it occurs.If it occurs when the drive isn’t running:Make sure the power wiring is correct. Input 3 phase on R S T, output motor leads onUVWMonitor AC line for high line voltage or transient conditions phase-phase and phaseground.Use RSLogix trend or DriveObserver - monitor DC bus , speed and current. Theparameter for DC bus is highly filtered on the PowerFlex 750 series drive. To see anunfiltered DC bus voltage, set Parameter 970 [Testpoint Sel 1] to ’507’ and monitorParameter 971 [Testpoint Fval 1] to get the unfiltered DC bus voltageDisconnect motor leads and power cycle. if the F5 disappears. Check themotor/ground fault.If the drive is on an ungrounded, high resistance ground, or dead leg grounddistribution system, double check the power jumpers. This also may be a solution ifthe drive is powered by a generator.If it occurs when the drive is accelerating:Check nameplate dataTune the drive if needed (SV and FV modes)In rare cases, the slip regulator can affect the bus regulator and not allowed dynamicbrake to work properly. Set Parameter 621 [Slip RPM at FLA] to a value of 0 todisable slip regulatorDisconnect the motor leads and run in V/Hz mode at 60 Hz and measure the outputvoltage. All three output phases should be balanced. If not, replace drive.Check power jumpers are installed properlyChange the PWM frequency - Lower carrier is Boost Converter Phenomenon of DCBus Voltage is app/answers/answer view/a id/62242/loc/en US# highlight4/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageIf the motor is coupled to a moving load or other motors, ensure they are not pullingthe motor faster than commanded.Smaller drives 1-10HP with long motor cable lengths (over 200 feet) may require anoutput reactor.If it occurs when the drive is running at speed:Check for an overhauling loadTransients on the input of the driveIf motor is coupled to a moving load or other motors, ensure they are not pulling themotor faster than commanded.Check for loss of load (i.e. belt slip or process issues)Check encoder coupling for slipTurn off Slip CompIf it occurs when the drive is decelerating:Bus overvoltage can also be caused by motor regeneration.Extend the deceleration time or install dynamic brake option.Motor shorted to groundThe slip compensator can create sudden speed changes and cause the drive tochange speed rapidly. This is especially a problem on high inertia loads. Set Slip RPM@ FLA parameter to a value of 0 to disable slip regulatorChange Parameter 370 [Stop Mode A] to Coast. On the PowerFlex 755T, there is ananomaly associated with DC bus overvoltage when coasting to a stop in firmware V2and earlier. This anomaly was corrected in V3 and later. If flashing to a later firmwareversion is not an option, set Port 13 Parameter 43 [LSC TurnOffDelay] to 0.If the fault occurs immediately when the drive is started:Ensure the motor is not spinning when the drive is started. If it is, ensure flying startis enabled.Megger the motor and the motor wiringTry running the drive without the motor or another test motorHave a motor shop test the nswers/answer view/a id/62242/loc/en US# highlight5/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageFor PowerFlex 755T drives, verify the proper phasing of the voltage feedback signals.See 1092585 - PowerFlex 755T F10107 OverVoltage for more information.Other CausesOn a non-solidly grounded distribution system, there could be a ground faultanywhere in the distribution system (F05 is more likely to occur when the drive isstopped)Bad DC Bus capacitorsIf a dynamic braking module or AFE system is used, there could be too muchimpedance in the system (largest VFD should be close as possible to the AFE and fora dynamic brake, the power wiring cables may be greater than 10 linear feet).Line transients due to poor power quality, across the line starters or powercorrectional capacitors being switched in and out.The drive could be misreading the bus voltage; verify the bus voltage reading with ameter.If the fault occurs during an Autotune then ensure the minimum speed is set to 0 Hz.If the fault occurs even though a dynamic brake resistor is installed and the driveparameters are configured properly then check to see if the drive’s 7th IGBT hasfailed.If the fault is occurring on a drive with an active front end, tuning the converter maybe needed. This can be accomplished by increasing the Voltage BW and Current BWin the converter. Typically a 1:30 ratio is maintained between these two parameters.On the PowerFlex 755T if the converter current limit is set to zero a Fault 13068[SW Bus Over Volt] See Tech note: 1071031-PowerFlex755T - Drive Sets CurrentLimit to ZeroIf your inverter is being powered by an active front end, the PE-B jumper must beremoved, regardless of the grounding on the power system. The jumper beinginstalled can cause bus overvoltages.AttachmentsLegacy Private Attachment62242 app/answers/answer view/a id/62242/loc/en US# highlight6/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageLegacy Private Attachment62242 Details Notes - 9-12-2014.txtLegacy Private AttachmentAnswer-62242 25Oct2017.mhtLegacy Private Attachment62242 17-Sep-2018.pdfWas this answer helpful?YesNoRATE CONTENTRecently ViewedTroubleshooting Fiber Optic Cableon PowerFlex 755T DrivesDISCLAIMERThis knowledge base web site is intended to provide general technical information on a particular subject or subjectsand is not an exhaustive treatment of such subjects. Accordingly, the information in this web site is not intended toconstitute application, design, software or other professional engineering advice or services. Before making anydecision or taking any action, which might affect your equipment, you should consult a qualified thelp.com/app/answers/answer view/a id/62242/loc/en US# highlight7/8

3/9/2020PowerFlex Drives: Fault F5, F24,10107,11107,13066, or 13068 DC Bus OvervoltageROCKWELL AUTOMATION DOES NOT WARRANT THE COMPLETENESS, TIMELINESS OR ACCURACY OF ANY OF THEDATA CONTAINED IN THIS WEB SITE AND MAY MAKE CHANGES THERETO AT ANY TIME IN ITS SOLE DISCRETIONWITHOUT NOTICE. FURTHER, ALL INFORMATION CONVEYED HEREBY IS PROVIDED TO USERS "AS IS." IN NO EVENTSHALL ROCKWELL BE LIABLE FOR ANY DAMAGES OF ANY KIND INCLUDING DIRECT, INDIRECT, INCIDENTAL,CONSEQUENTIAL, LOSS PROFIT OR DAMAGE, EVEN IF ROCKWELL AUTOMATION HAVE BEEN ADVISED ON THEPOSSIBILITY OF SUCH DAMAGES.ROCKWELL AUTOMATION DISCLAIMS ALL WARRANTIES WHETHER EXPRESSED OR IMPLIED IN RESPECT OF THEINFORMATION (INCLUDING SOFTWARE) PROVIDED HEREBY, INCLUDING THE IMPLIED WARRANTIES OF FITNESS FORA PARTICULAR PURPOSE, MERCHANTABILITY, AND NON-INFRINGEMENT. Note that certain jurisdictions do notcountenance the exclusion of implied warranties; thus, this disclaimer may not apply to you.www.rockwellautomation.comCopyright 2020 Rockwell Automation, Inc. All Rights pp/answers/answer view/a id/62242/loc/en US# highlight8/8

20D PowerFlex 700S 22A PowerFlex 4 22F PowerFlex 4M 22B PowerFlex 40 22D PowerFlex 40P 22C PowerFlex 400 25A PowerFlex 523 25B PowerFlex 525 25C PowerFlex 527 Reliance Electric A

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