ELECTRIC WIRE ROPE HOIST XM SERIES - Misia

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ELECTRIC WIRE ROPE HOISTXM SERIESSPARE PARTSCATALOGUEMAIN SPARE PARTS LISTWITH ITEM CODEIdentification Code (*)Example: 5 / B-1 / 1PAGEITEMFIGUREwww.misia.com

MISIA PARANCHIWIRE ROPEAND CHAINelectric hoistsMisia Paranchi srlVia dei Lavoratori 9/11 - 20092 Cinisello Balsamo (Milano) ItaliaTel. 39 02 61298983 - Fax 39 02 6121769 - www.misia.com - export@misia.com

SPARE PARTS CATALOGUEXM SERIESCONTENTSPlanetary gearbox5Hoists’ body6Rope guide7Coupling & intermediate shaft8End lifting switch9Overload limiter10Conical lifting motor11Cylindrical lifting motor14Hook block two rope falls - S216Hook block four rope falls - S417Monorail trolley standard headroom (Type 3)18Monorail trolley low headroom (Type 83)20Bi-rail trolley (Type 53)22Misia special tools for hoist maintenance24End-trucks - Push button boxes26Spare parts’ order form27WARNING!Any spare parts’ requirement must indicate the hoist’s S/N.3

SPARE PARTS CATALOGUEXM SERIESXM Hoists models 308 / 312 / 316 / 525External gearboxFig. AXM Hoists models 740 / 750 / 950 / 963 / 980 / 1100 / 1125InternalgearboxFig. A14

SPARE PARTS CATALOGUEXM SERIESPLANETARY GEARBOXFor XM hoists models 308 / 312 / 316 / 5251Complete lifting gearboxfor hoists models:308 / 312 / 316 / 525(its position is on the externalside of the hoists’ body)2Gearbox fast shaft3Fast shaft’s seal ring4Slow shaft’s seal ring5Oil’s cork6Vent valveExternal gearbox4321Fig. B65Fig. B-2For XM hoists models 740 / 750 / 950 / 963 / 980 / 1100 / 11251Complete lifting gearboxfor hoists models:740 / 750 / 950 / 963 / 980 / 1100 / 1125(its position is inside the hoist’s body)3Geared coupling4Fast shaft’s seal ring5Slow shaft’s seal ringInternal gearbox13455Fig. B-1

SPARE PARTS CATALOGUEXM SERIESHOIST’S BODYThe body of the hoist is composed by:1Frame2Drum3Fixing rope plate4Limit switch control bar5Control bar fixed limiters6Wire rope798REMARKFor 2x rope falls hoist onlyconsider spares from 1 to 6(Fig. C).9Return sheave with bearing(only 4x rope falls hoists)7Traverse with compensation pulley8Fig. C1For 4x rope fall hoists pls. refer also to Fig. C1154263Fig. C6

SPARE PARTS CATALOGUEXM SERIESROPE GUIDEFor XM hoists models 308 / 312 / 316 / 525 / 740 / 7501Complete rope guide(full set including pad and spring)3Rope guide spring311Fig. DFor XM hoists models 950 / 963 / 980 / 1100 / 11255Complete rope guide(full set including pad and spring)7Rope guide spring57Fig. D17

SPARE PARTS CATALOGUEXM SERIESCOUPLING & INTERMEDIATE SHAFTFor XM hoists models 308 / 312 / 316 / 5251Complete set(geared couplingwith intermediate shaft)2Geared coupling(motor side)3Intemediate connecting shaft4Geared coupling(gearbox side)2341Fig. EFor XM hoists models 740/ 750 / 950 / 963 / 980 / 1100 / 11255Complete set of geared couplings6Geared coupling(gearbox side)7Geared coupling(motor side)67Fig. E18

SPARE PARTS CATALOGUEXM SERIESEND LIFTING SWITCH(over-reeving limiter)For XM hoists models 308 / 312 / 316 / 525 / 740/ 750 / 950 / 963 / 980 / 1100 / 11251Complete set end-lifting switch withits cradle box and cable pass-by2End-lifting switch3Cradle box with cable pass-by4Switch fork(connected with limit switchcontrol bar, page 6 / Fig. C / 4)2Fig. FEnd lifting switch (external type)134Fig. F1Fig. F2With conical motor:4Switch fork(connected with limit switchcontrol bar, page 6 / Fig. C / #4)5End-lifting switch6Wiring terminal blockINTERNAL TYPEThe end-liftingswitch is insidethe header of theconical motor569Fig. F3

SPARE PARTS CATALOGUEXM SERIESOVERLOAD LIMITERElectronic overload limiter withdynamo-metric pin and 24V AC/DCelectronic chip12Electro-mechanical overloadlimiter with “cup-springs”and micro-switchesDynamo-metric pin6Regulation screwFixing nutBox with chip (PCB)73Setting keypad8Micro-switches4Connector9“Cup-springs” set5Stirrup with wedge for rope fastening10 Plate6767108491421st threshold53Fig. GFig. G152nd thresholdFig. G2OVERLOAD LIMITER (Fig. G/ Pos. 2) QUICK-SETTING GUIDESee DSET 01 and DSET 22 CONNECTIONSUnless differently requested the OL chip-box ItemFig. G/ Pos. 2) has been pre-set at two different thresholds:Level 1 110% (SWL 10%)Level 2 125% (SWL 25%)During commissioning fine tuning might be needed.In this case first hang a load whose weight is known ("known load": better if 100% matching the SWL),minimize swinging, and proceed as it follows:1) lift the load and check the correspondence of the intervention levels (Level 1 and Level 2);2) if the intervention levels mismatch:2a) if the OL intervention OVERTAKES the desired level, turn the trimmer (1 or 2, depending on thelevel you interfere with) in anti-clockwise direction, so as to reach the desired level;2b) if the OL intervention ANTICIPATES the desired level, turn the trimmer (1 or 2, depending on thelevel you interfere with) in clockwise direction, so as to establish the desired level;3) in both cases 2a) or 2b) JUST IGNORE the GREEN LED BLINKING (it only confirms that fine tuningis in progress);4) keep turning until the RED LED (1 or 2, depending on the level you are interfering with) is OFF;5) keep the "SET" button (SET 1 or SET 2, depending on the level you are interfering with) for 5" untilthe GREEN LED stops blinking;6) drop the load and restart the procedure from point 1), so as to check the new setting.10

SPARE PARTS CATALOGUEXM SERIESDSET 01 CONNECTIONStrim 1trim 2DSET 22 CONNECTIONSled 1greenled 2set 1 set 2greenButtonBlockSET 2Trimmerfilterled 1redTrimmerTrimmerset Block set BlockThreshold 2 Threshold 1led 2redButtonBlockSET 2DipswitchBlock Relè LedRed Led 2Pre alarm Relè LedRed Led 1Alarm Led RelèBlock RelèPre-alarm RelèAlarm RelèFeeding motorterminal boardblock and relèOverload limiterterminal boardStatus Pre-alarm ThresholdMonitor connector / Led threshold LedMonitor ProgrammLedblockCONICAL LIFTING MOTOR1Complete lifting motor2Protection grid3Brake regulation nut4Brake fan5Brake bell6Motor shaft with rotor7Stator/Rotor air-gap regulation nut8Wiring connector terminal block9Forced-ventilation kitFig. H128439Fig. H211Fig. H165

SPARE PARTS CATALOGUEXM SERIESCONICAL LIFTING MOTOR1432262018511134191710Fig. I12

SPARE PARTS CATALOGUEXM SERIESCONICAL LIFTING MOTOR3Roll bearing4Axial ball bearing5Frontal flange6Stator body10 SpringWARNING!Any spare parts’ requirement mustindicate the hoist’s S/N.Identification Code (*)Example: 5 / B-1 / 1PAGEITEMFIGURE11 Rotor and shaft13 Roll bearing14 Rear flange17 Brake fan with ferodo18 Brake regulation nut19 Brake bell2320 Protection grid22 Nut23 Complete motorFig. J213

SPARE PARTS CATALOGUEXM SERIESCYLINDRICAL LIFTING MOTOR1Cooling fan2Electro-magnet coil3Motor main body4Brake disc with ferodo/lining5Mobile anchorFig. L6a 6b Brake current rectifier7Protection cover9Complete motorFig. L110 ( 2 4 5 ) Complete brake6b6a19Fig. L5Fig. L214

SPARE PARTS CATALOGUEXM SERIESCYLINDRICAL LIFTING MOTORFig. L3254310 Complete brake524Fig. L41517

SPARE PARTS CATALOGUEXM SERIESHOOK BLOCK 2X ROPE FALLS - S2 (2/1 REEVINGS)31211184795Fig. M1External cover2Sheave with bearings3Upper profile4Lower profile5Hook7Axial bearing8Nut9Safety with springs10891110 Elastic plugFig. M111 SWL and Fem class label12 Complete hook blockCovers 1 supplied as set with profile 4 .Hook 5 supplied with nut 8 and axial bearing 7 .16Fig. M2

SPARE PARTS CATALOGUEXM SERIESHOOK BLOCK 4X ROPE FALLS - S4 (4/1 REEVINGS)123118791145Fig. NFig. N31External case2Sheave with bearings3Upper profile4Lower profile5Hook7Axial bearing8Nut9Load safety plate with springsUp to10 tSWLHigher than12,5 tSWL1210910 Plate11 Load capacity and Fem class label12 Elastic plug13 Complete hook blockFig. N117Fig. N2

SPARE PARTS CATALOGUEXM SERIESMONORAIL STANDARD TROLLEY (TYPE 3)1Drive trolley2Idle trolley3Travel motor4GearboxIdentification Code (*)5Drive wheel with bearingsExample: 5 / B-1 / 16Idle wheel with bearings8Hoist/Trolley shaftWARNING!Any spare parts’ requirement mustindicate the hoist’s S/N.PAGEITEMFIGURE1543826Fig. O18

SPARE PARTS CATALOGUEXM SERIESMONORAIL STANDARD HEADROOM (TYPE 3)TRAVEL MOTOR1Complete travel motor2Brake current rectifier3Motor header4Brake fan with ferodo5Electro-magnet6Protection cover7Mobile anchor8Brake complete set3Fig. P11254867Fig. P19

SPARE PARTS CATALOGUEXM SERIESMONORAIL LOW HEADROOM TROLLEY (TYPE 83)1Travel motor2Complete gearbox3Drive wheel with bearings5Idle wheel with bearings6Drive wheel control shaft7Return traverse(for 4x rope falls hoists only)8Return sheave with bearings(for 4x rope falls hoists only)Fig. Q1356122 (exploded)178Fig. Q120

SPARE PARTS CATALOGUEXM SERIESMONORAIL TROLLEY LOW HEADROOM (TYPE 83)TRAVEL MOTOR1Complete travel motor2Brake current rectifier3Electro-magnet4Brake fan with ferodo5Protection cover6Motor header7Mobile anchor8Brake complete set6Fig. R12387451Fig. R21

SPARE PARTS CATALOGUEXM SERIESBI-RAIL TROLLEY (TYPE 53)1Travel motor2Gearbox3Drive wheel4Complete bi-rail trolley5Idle wheel6Travel motor and its gearbox(complete set)4233Fig. S11265522Fig. S

SPARE PARTS CATALOGUEXM SERIESBI-RAIL TROLLEY (TYPE 53)TRAVEL MOTOR6Complete brake7Brake current rectifier8Electro-magnet9Brake fan with ferodoFig. T1610 Cover protection11 Motor header12 Mobile anchor78910121123Fig. T

SPARE PARTS CATALOGUEXM SERIESMISIA SPECIAL TOOLS FOR HOIST MAINTENANCELX 500 KGManual mini hoist formaintenanceLX 500 KG - CUBagFig. KT-1Fig. KT24

SPARE PARTS CATALOGUEXM SERIESHTFT 01Ropeguide pliersHTFT 02Rope guide spring puller setFig. UT-1HTFT 03Wheel brake wrenchconical motorFig. UT-2HTFT 04Wheel brake extractorconical motorFig. UT-3HTFT 05Brake fan inserter foraxial insertionFig. UT-425Fig. UT-5

SPARE PARTS CATALOGUEXM SERIESEND-TRUCKS - PUSH BUTTON BOXES2Motorizedgearbox1Motorizedgearbox 90 3MotorizedgearboxFig. V2Wireless remote control completeof cable and plug socket1Pendant push button completeof cable and plug socketFig. Z26

SPARE PARTS CATALOGUEXM SERIESSPARE PARTS’ ORDER FORMIdentification Code (*)WARNING!Any spare parts’ requirement mustindicate the hoist’s S/N.Example: 5 / B-1 / 1PAGEITEMFIGUREHoist’s S/N:Hoist type:Manufacturing year:ITEM (*)://UnitsITEM (*)://UnitsITEM (*)://UnitsRemarks:27

Misia Paranchi srlVia dei Lavoratori 9/1120092 Cinisello Balsamo (Milano) ItalyTel. 39 02 61298983 - Fax 39 02 6121769www.misia.com - spare@misia.com09/04/19

HOIST’S BODY 1 Frame 2 Drum 3 Fixing rope plate 4 Limit switch control bar 5 Control bar fixed limiters 6 Wire rope 7 8 Return sheave with bearing (only 4x rope falls hoists) 9 Traverse with compensation pulley Fig. C REMARK For 2x rope falls hoist only consider spares from 1 to 6 (Fig. C). Fig. C1 5 1 8 7 2 6 4 For 4x rope fall hoists pls .

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