Operating Instructions For Elcometer 456
Operating InstructionsforElcometer 456Basic ModelsFerrous, Non-FerrousandDual Ferrous/Non-FerrousModels(F, N & FNF)FNF UK Patent No: 2306009BFNF US Patent No: 5886522
This product meets the emc directive89/336/EEC, amended 92/31/EEC & 93/68/EECWarningThis instrument uses a Liquid Crystal Display. If it isheated above 50 C (120 F) it may be damaged. Thiscan happen if it is left in a car parked in strong sunlight. ,andare registeredtrademarks of Elcometer Instruments Ltd. Elcometer Instruments Ltd. England 2000/2001All rights reserved. No part of this document may bereproduced, transmitted, transcribed, stored (in aretrieval system or otherwise) or translated into anylanguage in any form or by any means (electronic,mechanical, magnetic, optical, manual or otherwise)without the prior written permission of ElcometerInstruments Ltd.Doc.No: TMA-0239 Issue 01Text with cover Part No: 16454
Elcometer 456Basic ModelsContentsPage No.1Introduction12Getting Started33MENU STRUCTURE4General Operating Instructions125Calibration Adjustment166Data Output217Service228Error Messages239Technical Data2410Accessories3111Glossary337
1INTRODUCTIONThe Elcometer 456 Coating Thickness Gauges have afull range of probe options for ferrous (F), non-ferrous(N) and dual ferrous/non-ferrous (FNF) operation.The F probes measure the thickness of non-magneticcoatings on steel or iron substrates. They can be usedon paint, plastic, galvanising, enamel, powder, hardchrome and other coatings such as electroless nickel.The N probes are for measuring the thickness of nonmagnetic coatings on non-magnetic metals. They canbe used on anodising, paint, plastic coatings, powder,etc applied to aluminium, brass, non-magneticstainless steel, etc.The FNF probes are dual function with Automatic orManual substrate selection.The gauges are available as either integral probe orseparate probe versions. All separate probes are fullyinterchangeable and there is a Plug IN Integral Probe(PINIP ) option so that an integral style probe can bepluged in to a separate probe type gauge.Coatings on Galvanised or Metallised (Al andZn) Steel Using the FNFThe FNF in fixed N mode may be used to measurepaint coatings on galvanised, aluminium or zincsprayed steel substrates. The instrument must be setto the manual mode before the N mode is selected.The unit should then be zeroed and calibrated on asample of the coated steel. Care must be taken toensure that the calibration conditions are not affectedby changes in the zinc or aluminium coating thickness.This can be determined by checking the zero over anarea of the galvanised or metal-coated steel. Metalcoatings on steel above 50µm (2 mil/thou) should beconsistent enough to obtain a stable zero on the layerof metal.1
1.1FeaturesThe Elcometer 456 Basic versions have a graphicsdisplay, multiple calibration adjustment options,backlight and infrared data output.For readings memory see the Standard and Topversions.1.2The Package contains456 Gauge456 Probe (Chosen from the list of options,including integral probes.)Calibration FoilsCarrying PouchBatteriesOperating Instruction Book2
22.1GETTING STARTEDFitting The BatteriesUse the thumb nail in recess to press the battery doortoward back of the gauge to release. Note batterypolarity. Rechargeable batteries can be used but theywill only have 25–30% of the life of alkaline batteries.2.2Fitting The HarnessStep 1Step 23
Step 32.3Fitting The Separate ProbesAlign connector keyway andpush home. The connectorlocks automatically.NOTE: The design of theprobe connector allowssome movement between theprobe and the gauge. This isintentional and does notaffect measurementperformance.To release the probe, graspthe knurled section and pullgently away from the gauge.The connection will unlockand the probe will release.4
Fitting the PINIP Twist PINIP until the connector locates, then lock byturning the locking ring 11/2 times clockwise.NOTE: To ensure correct transfer of data from theprobe and detection of a new probe, the gauge mustbe switched off when separate probes are fitted.2.4Switch OnAll versions of the Elcometer 456 can be switched onby pressing thekeypad. Integral probe versionscan also be switched on by placing the integral probeon a surface. (See Section 4.1)5
2.4.1 Soft KeysF1CALSTATSMENUSoftkey operations depend on the screen beingviewed and are indicated on the screen as in theexample above.Some screens allow the status of a feature to bechanged e.g. on to off or select or deselect, etc. A tickbox indicates this type of feature. Use the BACKsoftkey to close the screen without a change or use theSEL softkey to change the status, tick off to on or tickon to off. See Section 3.3 for an example.To return from any screen to the Reading screen pressthe BACK softkey until the Reading screen appears.2.5Taking a Readingor456 Separate and Integral Probe beingplaced on surface.6
3MENU STRUCTURE3.1Reading Screen OptionsProbe Scale ( A indicates FNFprobe in Automatic Mode)F1MeasurementSTATS MENUUnitsCal MethodIconSoftkeysCALBatteryIndicatorExample of Reading Screen with Smooth SurfaceCalibration Method SelectedCAL– Operates selected calibration adjustmentmethodSTATS – Clears Simple Statistics and switchesstatistics display on or off.MENU – Main Menu for User selectable features3.2Calibration Adjustment MethodsCALIBRATION STEP 1PLACE PROBE ONCAL STANDARDOR PRESS NEXTESCNEXTExample of Calibration Step 1 screen. The detail of thisscreen changes with the calibration method chosen.7
3.3Simple StatisticsSTATS MENUSTATS ON LCDCLEAR STATSSELECT STATSCOMBINE STATSBACKSELThis menu shows the current selection status with atick if selected or no tick if not selected. Press BACKsoftkey to leave status unchanged or press SELsoftkey to change status.3.4Main Menu LPRINT/OUTPUT – Prints or outputs the currentstatisticsDELETE– Last reading onlySETUP– Select featuresRESET– Select Cal or Gauge resetsABOUT– Select Probe or Gauge information3.4.1 Delete MenuDELETELAST READINGBACKSELLAST READING – Deletes last reading from thestatistical calculation.8
3.4.2 Setup MenuSETUPCAL L METHOD– Selects calibration method fromlist. See Section 5STATISTICS– To select simple statistics to bedisplayed from list and combinestatistics for Dual probes.BACKLIGHT– Switches feature on or off. Whenswitched on, the backlightilluminates the display for 4seconds after each reading or keypress. Use of the backlightreduces the battery life.PROBE– Displays probe type in use andselects range on dual functionprobes, F1 2 or FNF1.UNITS– Selects measurement unitsOUTPUT– Select infrared printer output.BEEP VOLUME – Switch bleep off or set level from 1(low) to 5 (high).LANGUAGE– Select from list.*AUTOSWITCH-OFF– Select delay time or turn thisfeature off.OPENINGSCREEN– Turn this feature on or off.* See next page9
* To change language which is not understood:Press left hand key until READING SCREEN isdisplayed.Press right hand key once - displays MAIN MENU. Presskey (3rd from left) twice - moves cursor toSETUP selection.Press right hand key once - displays SETUP MENU. Presskey (3rd from left) 8 times - moves cursor toLANGUAGE selection.Press right hand key once - displays languageoptions.Move cursor to recognised language, press righthand key to select.3.4.3 ResetRESETFACTORY CALINTL GAUGEUSA GAUGEBACKSELFACTORY CAL– Returns gauge to calibrationadjustment set at time ofmanufacture.INTL GAUGE– Resets the gauge to Internationaldefault settings eg. DD/MM/YYdate format and metric units.US GAUGE– Resets the gauge to USA defaultsettings eg. MM/DD/YY dateformat and imperial units.10
3.4.4 AboutABOUTPROBE INFORMATIONGAUGE INFORMATIONBACKSELPROBE– Serial number, type and scale ofINFORMATIONprobe connected to NF1 DUAL01/01/20010160001/01/200101600OKExample for an FNF1 ProbeGAUGE INFORMATIONGAUGE INFORMATIONMODEL:S/NVERSIONBasic F&NTK01000-20501.02 2000 Elcometer Instruments LtdOKNOTE: The probe range shown on the ProbeInformation screen is the full operating range for theindividual probe not the specified range for the probetype.11
44.1GENERAL OPERATINGINSTRUCTIONSSwitch On/Switch OffGauges with Separate and PINIP probes are switchedon or off by pressing.Integral probe units switch on when the probe isplaced on a surface.To switch off all gauge types, press and holdfor 3seconds. The gauge will bleep, two single tonesfollowed by a double tone.12
The Elcometer 456 switches itself off 60 seconds afterthe last operation unless the Auto Switch Off time ischanged in the SETUP menu. The Auto Switch Offfeature can be set to a maximum of 10 minutes or canbe deactivated in the SETUP menu.4.2Opening Screen & Readings ScreenThe opening screen can be deactivated in the SETUPmenu. The gauge then wakes up showing the readingscreen.F1CALSTATS MENUReading Screen with all statistics activated.NOTE: If CAL softkey indicator is flashing the gaugeshould be recalibrated. This is due to the calibrationadjustment method having been changed or a probechange. See Section 5.34.3Select LanguageThe most suitable language for the user can beselected within the Setup menu under the Languageoption. See section 3.4.2.13
4.4Battery ConditionWhen symbol is empty and is flashing a bleep willsound every 10 seconds to indicate that the batteryshould be changed.If the battery charge drops below the acceptable levelthe gauge will bleep 5 times and switch itself off.NOTE: Batteries in this condition must be changed tooperate the gauge.4.5Probe Mode SelectionThe Probe options found in the Setup menu willdepend on the probe type in use.The intelligent probe also selects the units eg. µm ormm and mil, thou or in, until the user changes the unitsin the SETUP, UNITS menu.4.5.1 F1 2 Scale SelectionThe F1 2 probe has two range and resolution selectionsin the SETUP menu under the PROBE option.F1METRIC RANGE0–1,500µm with resolution 0.1µmup to 20µm and 1µm from 20µm to1,500µm.IMPERIAL RANGE 0–60 mil with resolution 0.01 mil to1 mil and 0.1 mil from 1 mil to 60 mil14
F2METRIC RANGE0–5.00mm with resolution of 1µm(0.001mm) to 1.00mm and 10µm(0.01mm) from 1.00mm to 5.00mmIMPERIAL RANGE 0–200 mil with resolution of 0.1 to50 mil and 1.0 mil from 50 to 200 mil4.5.2 FNF Mode SelectionSelect the mode in the SETUP menu under thePROBE option.SELECT FUNCTIONAUTOF1N1ESCOKManual Mode. For use when only one type ofsubstrate is being used, F or N.WARNINGDo not try to take readings on a ferrous (F)substrate when in the N manual mode. Thereadings will be incorrect.Automatic Mode. The gauge automatically selectseither F or N depending on the substrate. F or N isshown on the display.4.6UnitsSelect from µm, mm, mil, thou or in.4.7BacklightWhen activated the backlight illuminates the display for4 seconds after a reading is taken or a key is pressed.Backlight is controlled through the BACKLIGHT optionin the SETUP menu.NOTE: The battery life is reduced by about 1/3rd whenthe backlight is activated.15
55.1CALIBRATION ADJUSTMENTFactory CalibrationThe gauge is dispatched from the factory with a pre-set(factory) calibration. This can be restored at any timethrough the RESET menu in SETUP.The Elcometer 456 should be adjusted before use or atleast checked to ensure that it has been previouslyadjusted correctly for the conditions of use.5.2Calibration MethodThe User is guided through the operation of thechosen calibration procedure by means of instructionsand illustrations on the graphics screen. Audiblewarnings are also provided when action is required,e.g. when the probe must be placed down to get areading.The gauge can be adjusted using several different methodsdescribed in National and International Standards.CAL METHODSMOOTH2 POINTROUGHSPECIAL SUBZERO OFFSETSET OFFSETBACKSELThe calibration adjustment method chosen is indicatedon the reading screen by one of the following icons:2 pntSp Smooth surface calibration Rough surface calibration Two point calibration Zero offset calibration Special substrate calibration method (2point calibration)16
5.3Calibration AdjustmentCalibration adjustment should be carried out with theappropriate probe on the same type of metal, the samecurvature and similar finish to the item to be measured.It is best to use an uncoated sample of the items to betested.Calibration can be carried out using measured foils orcoated standards. The use of coated standards onlyconfirms that the gauge meets its specifications. Whenusing foils care must be taken to keep the foils cleanand free from dust and to avoid damage by creasingparticularly the lower value foils.NOTE: To calibrate 5mm (200 mils) and 13mm (500mils) range gauges it will be necessary to stack thefoils. Care must also be taken to avoid errors due toplacing the foil labels between the foils.SMOOTH – Smooth surface calibration where the gaugeis set to zero on the uncoated surface and a knownthickness above the expected thickness of the coating.2-POINT – Calibration on a thin value and a thick valueeither side of the expected thickness. This will enhancethe accuracy of the gauge over the thickness rangedefined by the two values. This method is also calledRough Surface Calibration.SPECIAL SUB – This method uses the 2-pointcalibration for unusual substrate materials such as castiron, certain types of stainless steel, high carbon steel,special aluminium alloys, etc.17
ZERO OFFSET – This is the method described in BSEN ISO 19840 for coatings on steel surfacesroughened by blast cleaning. The calibration uses thesmooth surface technique and a correction value (zerooffset) is applied to each reading to account for theeffect of the roughened surface.SET OFFSET – This screen sets and changes theoffset for different surface roughness.ZEROSET OFFSET VALUE0.0ESCOKCorrection Value TableProfile accordingto ISO 8503-1Correction Value µm(Zero Offset)FineMediumCoarse102540Correction Values as detailed in BS EN ISO 19840NOTE: When the calibration method is changed, eg.from Smooth to Rough, the gauge will display amessage as follows:RECALIBRATIONREQUIREDRECALIBRATE NOW?NOYES18
If the "NO" key is pressed the CAL softkey indicator onthe Readings display will flash to warn that calibrationadjustment is still required.If the "YES" key is pressed the calibration adjustmentroutine is activated.5.4Calibration Adjustment ScreensThe calibration adjustment can be carried out at anytime by selecting CAL from the reading screen. Theroutine is described on the graphics screen with wordsand diagrams. If the routine is interrupted in any waythe previous settings will be restored until the fullcalibration routine has been completed or the resethas been completed.The screen detail depends on the calibration methodchosen but the calibration is in two steps:Place the probe on a calibration standard andlift the probe. Repeating the reading willdisplay the average (x̄ ) and the last reading.The displayed reading value can be adjustedwithor keys until it is correct. Step 1Press set to enter the value.CALIBRATION STEP 1PLACE PROBE ONTHICK CAL STDOR PRESS NEXTESCNEXT(NOTE: – – – indicates over range)LIFT PROBE252191st reading
REPLACE PROBE ONCAL STANDARD ORADJ - PRESS SETǂ:LAST RDG252ESCStep 22nd andsubsequentreadings253SETPlace the probe on an uncoated standard(smooth calibration) or a thin calibrationstandard (2-point, rough, special substrateetc.). Repeating the reading will display theaverage ( x̄ ) and the last reading. Thedisplayed reading can be adjusted with thesoftkeys.Press SET to enter the value.NOTE: Pressing NEXT will skip Step 1 or Step 2.Pressing ESC will return to the readings display withthe calibration unchanged.CALIBRATION STEP 2PLACE PROBE ONUNCOATED BASEOR PRESS NEXTESCNEXTLIFT PROBE-0.71st readingREPLACE PROBE ONU-BASE OR PRESSZERO THEN SETǂ:-0.9LAST RDGESC-0.7ZERO20SET2nd andsubsequentreadings
6DATA OUTPUTA statistical summary can be output via the infraredinterface to a suitable printer.The Elcometer 456 Basic version is fitted with anInfraRed printer output port and is programmed towork with the Hewlett Packard (HP) InfraRed PortablePrinter.Other InfraRed printers with different print protocolsmay not be supported. Consult your local dealer.The Elcometer 456 Basic sends the current statisticalsummary when operated from the MENU, PRINT/OUTPUT option.21
7SERVICEYou own probably the finest hand-held coatingthickness gauge in the world today. If looked after, itwill last a lifetime.Regular calibration checks over the life of the gaugeand its probe are a requirement of quality managementprocedures, e.g. ISO 9000 and other quality standards.For gauge checks and certification contact your localElcometer dealer.In the unlikely event of a fault the gauge should bereturned to your local Elcometer dealer, directly toElcometer Instruments Ltd. or contact us for advice omWeb:www.elcometer.comTel: 44 (0)161 371 6000Fax: 44 (0)161 371 6010NOTE: Probes will eventually wear. Probe life willdepend on the number of measurements taken andhow abrasive the coating is. Replacement separateand PINIP probes can be fitted by the User without theneed to return the gauge for service.Integral probe gauges have to be returned forreprogramming or replacement if worn or damaged.22
8ERROR MESSAGESUnder certain conditions the gauge will display errormessages. These messages are normally cleared bypressing any one of the softkeys. The error messagewill contain an indication of the cause which should becorrected before proceeding.23
9TECHNICAL DATAScale Ranges: Probe OptionsThe F1 2 scale combines the F1 scale with the F2 scalein a single probe with the user selecting theappropriate range for the work in hand. The resolutionof the gauge is dependent on the scale selected on thegauge.Integral Probe Options456F, 456N & 456FNF F1, F1 2, F3, N1 & FNF1ScalesSeparate Probe Options456F, 456N, & 456FNF (F1, F1 2, F3, N1, N1A &FNF1 Scales)Right Angle Separate Probes are available for F1,F1 2, N1 and FNF1 ScalesA Telescopic Separate Probe is available for theF1 and F1 2 Scales.An Anodiser’s Probe is available for the N1 Scale.Integral Probe OptionsPINIP Probes (Plug IN Integral Probe) areavailable in place of Separate probes with cablesfor F1, F1 2, F3, N1 and FNF1 Scales.24
National and International Standards:The Elcometer 456 can be used in accordance with:Ferrous (F)BS 5411 (11)BS 3900 (C5)ISO 2178ISO 2808BS EN ISO 1461DIN 50981ASTM B 499ASTM D1186BS EN ISO 19840SSPC-PA2Non-Ferrous (NF)BS 5411 (3)BS 3900 (C5)ISO 2360ISO 2808DIN 50984ASTM D 1400Display:Full Graphics Liquid Crystal Display (Graphics LCD),128 x 64 pixelsActive Display Area: 19.8 x 39.6mm (0.78” x 1.56”)Operating Temperature:0–50 C; 32–120 FDimensions:130 x 70 x 35mm (5.12” x 2.76” x 1.38”)Weight (with batteries fitted):456 Separate Probe (FNF1)190g (6.7oz)456 Separate Probe (PINIP)155g (5.5oz)456 Integral Probe130g (4.6oz)Measurement Speed: 60 readings per minute.NOTE: This rate is reduced to 40 readings perminute when the InfraRed (IR) data output feature isoperating.Battery Type:2 x LR03 (AAA)Rechargeable batteries can be used. They have to becharged outside the gauge. Battery life is reduced to25
approximately 25% of the dry battery life when turer’s instructions when charging anddisposing of rechargeable batteries.Do not dispose of in fire.Battery Life:30–40 hours continuous use with alkaline dry batteries.(15,000–20,000 readings at an average of 8 readingsper minute.) Battery life is reduced by 1/3rd when usingthe backlight.Minimum Substrate Thickness:300µm (12 mil) unless special adjustment is made.Gauges will have reduced range when adjusted forthin substrates.Measurement Performance:Scale F1, F2 and F1 2Accuracy1Resolution(F1) 0–1,500µm(F1 2 when setfor F1 operation) 3% or 2.5µm 1% or 2.5µm2below 100µm, 0.1µmabove 100µm,1µm to 1,5000µm(F2) 0–5.00mm(F1 2 when setfor F2 operation) 3% or 20µm 1% or 20µm2below 1000µm (1mm)0.1µm, above1000µm (1mm)10µm to 5mmRange 3% or 0.1 mil 1% or 0.1 mil2below 5 mil, 0.01 milabove 5 mil, 0.1 milto 60 mil 3% or 1 mil 1% or 1 mil2below 50 mil, 0.1 milabove 50 mil, 1 mil(F1) 0–60 mil(F1 2) 0.5–200 mil1Whichever is the greater2When calibrated close to the thickness to bemeasured.26
Scale F3RangeAccuracy1Resolution0–13mm 3% or 0.05mm 2% or 0.05mm2below 2mm, 1µmabove 2mm, 10µm0–500 mil 3% or 2 mil 2% or 2 mil2below 100mil, 0.1milabove 100mil, 1milScale N1, N1A, FNF1Accuracy1Resolution0–1,500µm 3% or 2.5µm 1% or 2.5µm2below 100µm, 0.1µmabove 100µm,1µm to 1,500µm0–60 mil 3% or 0.1 mil 1% or 0.1 mil2below 5mil, 0.01milabove 5mil, 1milRange1Whichever is the greater2When calibrated close to the thickness to bemeasured.27
28N1N1 Right AngleN1A Anodiser’s ProbeSeparate Non-Ferrous22mm (0.87”)22mm (0.87”)TBA25mm (0.98”)25mm (0.98”)25mm (0.98”)25mm (0.98”)25mm (0.98”)25mm (0.98”)25mm (0.98”)25mm (0.98”)40mm (1.57”)MinimumConcaveSurfaceRadius90mm (3.54”)25mm (0.98”)85mm (3.35”)85mm (3.35”)25mm (0.98”)25mm (0.98”)30mm (1.18”)30mm (1.18”)85mm (3.35”)Headroom250µm (10mil)1mm (40mil)250µm (10mil)1mm (40mil)250µm (10mil)1mm (40mil)2.5mm 100mil)Cal FoilValue110mm (0.39”) 250µm (10mil)10mm (0.39”) 250µm (10mil)4mm (0.16”)4mm (0.16”)4mm (0.16”)4mm (0.16”)4mm (0.16”)4mm (0.16”)22mm (0.87”)MinimumSampleDiameterThis is the recommended maximum calibration foil value to achieve the specified accuracy under these measurement conditions.1MinimumConvexSurfaceDiameterF1 (or F1 2 set for F1 operation) 4mm (0.16”)F2 (or F1 2 set for F2 operation) 4mm (0.16”)F1 Right Angle4mm (0.16”)F1 2 Right Angle4mm (0.16”)F1 Telescopic4mm (0.16”)F1 2 Telescopic4mm (0.16”)F315mm (0.59”)Separate FerrousProbe TypeProbe Capabilities:
29F1 (or F1 2 set for F1 operation) 4mm (0.16”)F2 (or F1 2 set for F2 operation) 4mm (0.16”)F3TBAN1 (N)22mm (0.87”)FNF1 (N)44mm (1.73”)FNF1 (F)8mm (0.31”)44mm (1.73”)8mm (0.31”)44mm (1.73")8mm (0.31")MinimumConvexSurfaceDiameter130mm (5.1”)135mm (5.3”)135mm (5.3”)25mm (0.98”)50mm (1.96”)50mm (1.96”)90mm (3.54”)90mm (3.54”)25mm (0.96")25mm (0.96")130mm (5.1”)135mm om25mm (0.98”)25mm us250µm (10mil)250µm (10mil)250µm (10mil)250µm (10mil)Cal FoilValue110mm (0.39”) 250µm (10mil)18mm (0.70”) 250µm (10mil)8mm (0.31”) 250µm (10mil)4mm (0.16”) 250µm (10mil)4mm (0.16”)1mm (40mil)18mm (0.71”)8mm (0.31”)18mm (0.71")8mm (0.31")MinimumSampleDiameterThis is the recommended maximum calibration foil value to achieve the specified accuracy under these measurement conditions.1(N)(F)Right Angle (N)Right Angle (F)IntegralFNF1FNF1FNF1FNF1Separate Dual FNFProbe TypeProbe Capabilities:
3025mm (0.98”)50mm (1.96”)50mm (1.96”)25mm (0.98”)25mm (0.98”)MinimumConcaveSurfaceRadius160mm (6.3”)165mm (6.5”)165mm (6.5”)155mm (6.1”)160mm (6.3”)HeadroomCal FoilValue110mm (0.39”) 250µm (10mil)18mm (0.70”) 250µm (10mil)8mm (0.31”) 250µm (10mil)4mm (0.16”) 250µm (10mil)4mm (0.16”)1mm (40mil)MinimumSampleDiameterThis is the recommended maximum calibration foil value to achieve the specified accuracy under these measurement conditions.1MinimumConvexSurfaceDiameterF1 (or F1 2 set for F1 operation) 4mm (0.16”)F2 (or F1 2 set for F2 operation) 4mm (0.16”)F3TBAN122mm (0.87”)FNF1 (N)44mm (1.73”)FNF1 (F)8mm (0.31”)PIN1PProbe TypeProbe Capabilities:
10 ACCESSORIESSome of the following items are optional. However,some are consumable items that may need to bereplaced over the lifetime of the gauge.Dry Batteries:T4569329-2 off Alkaline Cells (AAA)Foil 1mm (40 mil) 8 pieces1mm (40 mil) 3 pieces5mm (200 mil) 4 pieces13mm (500 mil) 4 pieces1.5mm (60 mIl) 3 piecesIndividual foils in the range 12.5µm (0.5 mil) to 8mm(315 mil) and customised sets chosen from this rangeare also available. Consult your local Elcometer Dealer.Calibration Certificates:Certificates traceable to National Standards includingUKAS and NIST are available on request.Test Certificates:A certificate with results of a standard test on knownfoil values over the full range of the probe. Order usingPart No. TEST-456Coated Thickness Standards including CertificateT995111261T999111271Ferrous Standard (4 Values)Non-Ferrous Standard (4 Values)T995 TBAT995 TBAFerrous Standard (2 Values)Non-Ferrous Standard (2 Values)31
Probe Positioning JigT95012880Probe Adapters: (Standard F & N Probes Only)T4567766T4567381-Jumbo Hand GripV Adapter (for pipes)Printer Lead:T45616267456 to Printer Connection Cable(25-pin)Printers:INFRARED PORTABLE PRINTERX45613877Hewlett Packard (HP) InfraredPortable PrinterT45613878HP Thermal Printer PaperMINIPRINTER42 column, rechargeable battery powered Miniprintercomplete with cable in three charger optionsX4569964BX4569964CX4569964D230V (UK Plug)230V (European Plug)110V (US Plug)MINIPRINTER SPAREST45616267456 to printer connection leadT9769992Ribbon Cassettes (Pack of 5)T9769993Paper Rolls (Box of 20)Bench StandsT45616161T45616162Integral Probe VersionIntegral/Separate Probe VersionPC LeadT45616217456 to PC Connection Lead (9-pin)NOTE: A 9-pin to 25-pin adapter may be required forcertain PC RS232 ports.32
11 GLOSSARYAbout: Information screens for probe and gaugewithin the Main menu.Auto Batching: Memory for readings with the batchnumber automatically determined by the gauge. (Toponly)Automatic Mode: Setting for Dual FNF probe so thatthe substrate type is determined automatically.Average Mode: A data collection method where theuser determines the subgroup size. (Standard and Toponly)Back: Softkey control that returns gauge to theprevious screen without any change to settings.Backlight: Illumination for the display that can beswitched on or off by the user.Basic: One of the three feature versions of the gaugewith simple statistics but no memory for readings.Batching: Collection of reading data in groups to alloweasier analysis of large structures or complexassemblies. (Standard and Top only)Calibration Adjustment: Setting the gauge to knownvalues of thickness to ensure accuracy on differentsubstrate types, shapes and surface finishes.Calibration Foils: Coating thickness standardsmeasured using techniques independent of the gaugefor setting known values of thickness on the substrateto be measured.Calibration Method: Adjustment technique for thegauge dependant on the condition of the substrate tobe measured, e.g. smooth surface calibration, roughsurface calibration, etc.33
Coated Standards: Thickness standards using typicalsubstrate materials coated with hardwearing materialsand measured using techniques independent of thegauge.Coefficient of Variation: The standard deviationdivided by the mean for a group of readings,expressed as a percentage.Combined Statistics: FNF operation statistics arekept separately for F and N readings unless thecombined statistics is activated, also applies to F1 2operation.Counted Average Mode: A data collection methodusing a pre-set number of readings for each subgroup. The gauge records the average of the group asa single value, e.g. for a counted average set to threereadings, the gauge records the average of eachgroup of three readings in turn. (Standard and Top only)Current Batch: The active batch when data is beingcollected.Current Statistics: The statistical values for the activebatch.Delete: Cancellation of an individual reading, a batchof readings or the whole memory of readings andstatistical data.EDCS: The Windows based Elcometer DataCollection software also available as EDCS .(Standard and Top only)EDTS: A data transfer software for uploading readingsfrom the memory of a gauge to a spreadsheet, alsoknown as EDTS ExceI Link. (Standard and Top only)34
Error Message: Text message displayed on the LCDscreen when an operational error has been detected,e.g. gauge switched on with no probe connected, printfunction selected with no connection to the printer.Pressing any of the four softkeys normally clears thesemessages.ESC: Abbreviation for escape. This softkey controlreturns the gauge to the Reading Screen from theCalibration Procedure without making any changes.F: Abbreviation for Ferrous substrate, i.e. a magneticmetal onto which a coating is applied.Factory Calibration: Calibration values set when theprobe is manufactured. These settings can be recalledby the User in the RESET menu. NOTE: FACTORYCALIBRATION will not necessarily restore precisecalibration values. So calibration adjustment isrecommended after FACTORY CALIBRATION isimplemented.Ferrous: The measurement method applicable tocoatings on magnetic metals such as steel, cast iron,etc. The Elcometer 456 uses the electromagneticinduction principle to determine the coating thicknesson Ferrous substrates.FNF: Abbreviation for the dual Ferrous/Non-Ferrousprobe option.Highest Reading: The value for the greatest thicknessin a group of readings.Integral Probe: The probe option where the probe isfixed to the case of the gauge without any externalcable. Appropriate for one handed operation of thegauge.35
International Gauge Setting: Default settings for thegauge for all areas except the USA. Sets the units tometric, the calendar to DD/MM/YY format and all othersettings to the default condition.Limits: Upper and lower values that can be set by theuser to monitor specification values. (Standard and Toponly)Lowest Reading: The value for the least thickness in agroup of readings.Manual Mode: The setting for the dual function FNFprobe that makes the probe function as either an Fonly or a N only probe, as opposed to the automaticmode.Mean: The average of a group of readings, the sum ofthe individual readings divided by the number ofreadings.Memory: The feature of the Elcometer 456 Standardand Top options that allows individual readings to bestored for recording and/or analy
The Elcometer 456 Basic versions have a graphics display, multiple calibration adjustment options, backlight and infrared data output. For readings memory see the Standard and Top versions. 1.2 The Package contains 456 Gauge 456 Probe (Chosen from the list of options, including integral probes.) Calibration Foils Carrying Pouch BatteriesFile Size: 344KB
Elcometer 3530 Baker Applicator (Adjustable) Elcometer 3540 Bird Applicator Elcometer 3550 Bird Applicator Elcometer 3545 Bird Applicator (Adjustable) To maximise the benefits of your new Elcometer Film Applicator please take some time to read these Operating Instructions. Do not hesitate to contact Elcometer or your Elcometer supplier if you have
elcometer.com 7 Coating Thickness Gauge Elcometer 456 Working with Standards and Test Methods * Scan and Auto Repeat Modes require an Elcometer 456 Model T gauge with Ultra/Scan Probe. Patent Number US6243661 # When tested on smooth surfaces probe end caps have been scanned in excess of 50km (30 miles). Ultra/Scan Probe Featuring a highly durable snap on replaceable probe cap, the Elcometer 456
Gloss & DOI Meter Definitions Elcometer 408 Distinctiveness of Image (DOI) . # Live readings only Triple Angle Gloss & DOI Meter Elcometer 408. 6 elcometer.com ENGLAND Elcometer Limited Manchester M43 6BU Tel: 44 (0)161 371 6000 Fax: 44 (0)161 371 6010 sales@elcometer.com www.elcometer.com
Elcometer 456 Ferrous Separate A456CFBS A456CFSS A456CFTS Elcometer 456 Non-Ferrous Separate A456CNBS A456CNSS A456CNTS Elcometer 456 Dual FNF Separate A456CFNFBS A456CFNFSS A456CFNFTS Display Information 2.4” (6cm) QVGA colour TFT display, 320 x 240 pixels Battery Type
The Elcometer 456 dry film thickness gauge is available in three different models. Each coating thickness gauge provides the user with increasing functionality - from the entry level Elcometer 456 Basic, to the top of the range Elcometer 456 Top. . In order to test the accuracy of a particular gauge it is important to have traceable coating .
The Elcometer 456 coating thickness gauge is available with a wide range of interchangeable probes; providing greater coating thickness measurement flexibility on metal substrates. Elcometer 456 Separate Coating Thickness Gauge Elcometer 3045 · F A S T · R E P E T A B L E DFT · A C C U R A T E · DU R A B L E Measure Substrates wireless .
The Elcometer 456 coating thickness gauge is available with a wide range of interchangeable probes; providing greater coating thickness measurement flexibility on metal substrates. Elcometer 456 Separate Coating Thickness Gauge Elcometer 3045 · F A S T · R E P E T A B L E DFT · A C C U R A T E · DU R A B L E Measure Substrates wireless .
Elcometer 456 IPC Industrial Protective Coating Thickness Gauge en www.elcometer.com R. 1 Gauge Overview 2 Box Contents 3 Using the Gauge 4 Getting Started 5 Taking a Reading . Elcometer 456 Industrial Protective Coating Thickness Gauge Calibration Foils Wrist Harness Protective Case 1 x Screen Protector 2 x AA Batteries USB .
