P-24F - Vogt Ice, LLC
P-24F TUBE-ICEMACHINEService Manual 50001/11/06
NOTICEThis manual is the property of the owner of this particular Tube-Ice machine.Model # Serial # .It is to be left on the premises with this machine at all times. After start-up,it should be stored in a safe place where it can be readily available whenneeded for future reference in maintaining troubleshooting or servicing.Failure to comply with this notice will result in unnecessary inconvenienceand possible additional expenses.This manual is intended as an informational tool for the installation,operation, maintenance, troubleshooting, and servicing of this equipment.If an existing situation calls for additional information not found herein, wesuggest that you contact your distributor first. If further assistance orinformation is needed, please feel free to contact the factory at 502-6353000 or FAX at 502-635-3024 or 502-634-0479.IMPORTANT: The Warranty Registration/Start-Up Report found in thefront of this manual is to be completed and returned to the factory promptlyafter the official start-up.Please return to:1/11/06Tube-Ice LLC1000 W. Ormsby, Suite #19Louisville, KY 40210Att. Tube-Ice Service Department
Vogt Tube-Ice MachineMID & LARGE MACHINE WARRANTY REGISTRATION/START-UP REPORTMUST COMPLETE AND RETURN TO INITIATE WARRANTYMachine Model No.Serial No.Installed at: ( )Company NamePhoneAddressCityStateZipInstalled by: () / /Company NamePhoneDateAddressCityStateZipDescribe any damage to machine/repairs made:Start up by: ( ) / /Company NamePhoneDateAddressName of person starting up machine:PRE START-UP CHECKCHECKService Manual on handMachine room suitable 50 F minimum, 110 F maximumProper power supply, actual voltage , , (machine not running)Compressor crankcase heater on 12 hour minimumNecessary hand valves opened as requiredSolenoid valve stems in auto positionSystem leak checked/tightAuxiliary equipment overloads wired into control circuitCompressor oil level (1/4 glass min.)All water distributors in place (visually inspected)Water supply and drain lines installed and connected properlyCompressor, pump, cutter and other motor direction of rotation correctMake-up water float valve adjusted properlyHour meter in control panel connectedOPERATION CHECKMachine charged with refrigerant lbs. Actual voltage , , (machine running)Ambient temp. F Fan cycles On Off Tower water in F out FComp motor RLA , , , Actual , , ,Pump RLA , , , Actual , ,Cutter motor RLA , , , Actual , ,Suction pressure end of freezing , end of harvest Discharge pressure end of freezing , end of harvestEvaporator/suction line frost Receiver liquid level ecNote: Ice lb. per day can be found by:Harvest TimeMin/SecFirst Ice OutMin/Secice lb. per harvest(freeze time harvest time)All Ice OutMin/SecAvg. HoleSizeIce Lb. PerHarvestIce Lb. PerDayx 1440The machine operated satisfactorily for continuous hours. DateCommentsInstaller signature End user signaturePlease return to: Tube-Ice LLC., 1000 W. Ormsby, Suite #19, Louisville, KY 40210
1/11/06
The Tube-Ice LLC, located inLouisville, Kentucky since 1880.Sales & Service - (502) 635-3000Parts - Your Local DistributorCall your local distributor first for all of your parts and service needs.Since 1938, Manufacturers of QualityTube-Ice Machines
VOGT TUBE-ICE MACHINESInstallation, Service Manual, and Parts Catalog #12A-4171L16P24F ModelTube-Ice LLC1000 W. Ormsby, Suite #19Louisville, Kentucky 40210502-635-3000FAX #502-634-04791/11/06
P24F Service ManualiTABLE OF CONTENTSTABLE OF CONTENTS VogtTUBE-ICE MACHINESModel P24FPage No.1. INTRODUCTIONA Brief History of Our Company .1-1Vogt Energy-Savings Tube-Ice Machines .1-1Preview.1-1Important Safety Notice.1-2Safety Symbols and What They Mean .1-2Special Precautions To Be Observed When Charging Refrigeration Systems .1-3Assembly Drawing Model P24F Tube-Ice Machine .1-4, 1-5, 1-6, 1-72. RECEIPT OF YOUR TUBE-ICE MACHINEInspection .2-1Description of Machine .2-1Safety Tags and Labels.2-1Model designation for P-Series Ice Machine, Figure 2-1 .2-2Rated Capacity .2-3Storage (prior to installation and start-up) .2-33. INSTALLING YOUR TUBE-ICE MACHINEMachine Room .3-1Space Requirements.3-1Foundation . .3-1Lifting Procedures .3-1P24F Space Diagram, FIGURE 3-1.3-2,3-3P24F Foundation Layout, FIGURE 3-2.3-4Lifting Procedure for P24F, FIGURE 3-3 .3-5Piping and Drain Connections, TABLE 3-1 .3-6Make-Up Water In.3-6Flushing Water In .3-6Water Tank Drain .3-6Water Tank Overflow .3-6Condenser water In and Out .3-7Cooling Tower.3-7Condenser Water Requirements, TABLE 3-2 .3-8Marley Cooling Tower Recommendations, TABLE 3-3 .3-8Safety Valves .3-8Cooling Tower Piping Diagram, FIGURE 3-4 .3-9Freeze Protection, FIGURES 3-5, 3-6, 3-7.3-10, 3-11Wiring and Electrical Connections .3-11Power Supply Connections, FIGURE 3-13 .3-121/11/06
P24F Service ManualiiTABLE OF CONTENTSPage No.Voltage Unbalance .3-12Current Unbalance.3-12Rotation Check .3-13Auxiliary Controls or Equipment .3-13Installation Review: A Checklist .3-144. HOW YOUR TUBE-ICE MACHINE WORKSOperating Features.4-1Principle of Operation.4-1Freeze Period .4-1Harvest Period .4-2Piping Nomenclature .4-2Piping Schematic for P24F, FIGURE 4-1.4-35. START-UP AND OPERATIONRefrigeration System Review .5-1Start-up Checklist .5-2Refrigerant Charge .5-2Start-Up.5-3Adding Refrigerant .5-4Operating Tips .5-56. ELECTRICAL CONTROLS & THEIR FUNCTIONSBin Level Control .6-1Safety Switches .6-1Control Panel (Door Opened), FIGURE 6-1.6-2Description of Control Panel Parts (Inside), TABLE 6-1 .6-2Control Panel (Door Closed), FIGURE 6-2.6-3Description of Control Panel Parts (Outer Door), TABLE 6-2.6-3Electrical Schematic All Voltages 50-60 Hz. Across Line Start, FIGURE 6-3 .6-4Level Column Wiring, FIGURE 6-4 .6-5Part Wind Start, Compressor Motor Starter FIGURE 6-6 .6-6Description of Control Panel Parts TABLE 6-6 .6-6Across Line Start, Compressor Motor Starter FIGURE 6-7 .6-7Description of Control Panel Parts TABLE 6-7 .6-77. MAINTENANCEPreventive Maintenance.7-1Preventative Maintenance Form .7-2Ice-Making Section.7-3Cleaning Procedure.7-3Water Distributors, TABLE 7-1 .7-3Average Hole Size in Tube-Ice , TABLE 7-2.7-4Water Tank .7-4Water Cooled Condenser Cleaning.7-4
P24F Service ManualiiiTABLE OF CONTENTSPage No.Cooling Tower / Evap Condenser.7-5Cooling Tower Maintenance Schedule, TABLE 7-3 .7-5Compressor.7-6Compressor Maintenance, TABLE 7-4 .7-6Cutter Gear Reducer .7-7V-Belt Maintenance.7-78. TROUBLESHOOTINGList Of Symptoms.8-1Machine Stopped .8-2, 8-3Freeze-Up Due To Extended Freezing Period .8-4Freeze-Up Due To Ice Failing To Discharge.8-5Low Ice Capacity.8-6, 8-7Poor Ice Quality.8-7High Discharge Pressure.8-8Low Discharge Pressure .8-9High Suction Pressure.8-9Compressor Running Unloaded During Freeze .8-9Compressor Oil Pressure Low .8-10Compressor Loosing Oil Excessively .8-10Machine Short Cycles.8-11Shut Down By Oil Pressure Switch .8-11High Compressor Discharge Temperature.8-11Suction Line Frosting To Compressor .8-129. SERVICE OPERATIONSAutomatic Blowdown (Harvest Cycle).9-1Cleaning the Ice Making Section.9-1Float Valve (Make-Up Water) .9-1Capacitive Level Control.9-1Trouble-shooting Guide for level controller, Table 9-1.9-4Hand Expansion Valve .9-5Freezer Pressure Switch.9-5Freezer Pressure Switch, FIGURE 9-1 .9-5High/Low Pressure Switch .9-6High/Low Pressure Switch, FIGURE 9-2.9-6Compressor Crankcase Heater.9-6Fan Control (cooling tower) .9-7Fan Control Switch , FIGURE 9-3 .9-7Oil Pressure Switch.9-7Oil Pressure Switch, FIGURE 9-4 .9-7Control Circuit Protection.9-8Thawing Timer .9-81/11/06
P24F Service ManualivTABLE OF CONTENTSPage No.Thawing Timer, FIGURE 9-5.9-8Condenser Cleaning.9-9P24F Cutter Assembly, FIGURE 9-5A.9-10P24F Water Tank Assembly, FIGURE 9-5B.9-10P24F Cutter and Water Tank Part No., TABLE 9-2 .9-11Cutter Gear Replacement.9-12Drive Gear Replacement.9-12Gear Reducer Replacement .9-13Water Tank and Cutter Parts Weights, TABLE 9-1 .9-14Water Tank Removal.9-14Cutter Assembly Removal and Installation .9-14Bearing Bracket and Cutter Disc Removal .9-15Cutter Shaft and Bearing Removal .9-15Cutter Shaft and Bearing Installation.9-16Cutter Height Adjustment.9-17Water Tank Installation .9-17Cutter Ring Gear Replacement .9-18Cutter Blade Replacement .9-18Cutter Blade and Adapter Plate Adjustment, FIGURE 9-6 .9-19Cutter Adapter Plate Installation.9-19Pumpdown 9-20Removal of R22 Refrigerant from the Machine .9-21Refrigerant Leaks .9-21Non-Condensable Gases .9-21Water Contamination of R22.9-21Circulating Water Pump Motor .9-22The Thaw Gas Solenoid Valve .9-22Thaw Gas Solenoid Valve, FIGURE 9-7.9-22The Liquid Feed Solenoid Valve .9-23The Liquid Feed Solenoid Valve, FIGURE 9-8.9-23Water Flush Solenoid Valve .9-24Compressor Oil Changing .9-24Compressor Inspection .9-24Belt Tension.9-25Compressor Servicing.9-2510. OPTIONS AND ACCESSORIESCrushed Ice Production .10-1Length of Ice .10-1Power Monitor .10-2
P24F Service ManualvTABLE OF CONTENTSPage No.11. TABLES AND CHARTSP24F Specifications, TABLE 11-1 .11-2P24F Capacity Ratings, TABLE 11-2 .11-3P24F Condenser Water Usage, TABLE 11-3 .11-4P24F Make-up Water Usage, TABLE 11-4.11-4P24F Normal Operating Vitals, TABLE 11-5 .11-5Recommended Spare Parts List
In 1938, Vogt built the first Tube-Ice machine and revolutionized the ice-making industry. Our first “sized-ice” machine quickly replaced the old can-ice plants, which required hard labor and large amounts of floor space for freezing, cutting, and crushing ice by hand. Vogt
VOGT ICE , LLC A Brief History Of Our Company. Henry Vogt Machine Co. was founded as a small machine shop in Louisville, Kentucky in 1880. In 1938, Vogt built the first Tube-Ice machine and revolutionized the ice-making industry. Our first “sized-ice” machine quickly replaced the old can-
Vogt Valves A History in the Making In the late 1890s, Vogt pioneered the early development of ammonia absorption refrigeration systems that made artificial ice. This business, plus Vogt’s fledgling boiler business, created an internal need for quality valves that initiated Vogt’s early entr
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Vogt Tube-Ice Mid-Size Machines HFO10 Manual Part Number 12A4171M16 Vogt Ice , LLC 1000 W. Ormsby Ave. Suite 19 Louisville, KY 40210 USA
Vogt in the mass production of high-quality forged steel valves. For more than 100 years, Vogt’s leadership has been evident in the production of forged steel gate, globe, angle and check valves in most popular materials, trims and bonnet configurations. Today, Vogt valves support a worldwid
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Present ICE Analysis in Environmental Document 54 Scoping Activities 55 ICE Analysis Analysis 56 ICE Analysis Conclusions 57 . Presenting the ICE Analysis 59 The ICE Analysis Presentation (Other Information) 60 Typical ICE Analysis Outline 61 ICE Analysis for Categorical Exclusions (CE) 62 STAGE III: Mitigation ICE Analysis Mitigation 47 .
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