35002 Camflex II

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GE Oil & GasMasoneilan* Valves35002 Camflex*IIRotary Globe Control ValveThe Camflex II eccentric plug control valve effectivelycombines enhanced control performance, simplicityand long-term reliability for a broad range ofapplications. Design Simplicity Long-term Reliability

Camflex II Eccentric PlugRotary Control ValveSetting the StandardUnlike some valves in the industry, GE’s 35002 SeriesCamflex II Eccentric Plug Rotary Control Valve is not anautomated valve pieced together in a valve automationshop. Its thoughtful design elevates overall product integrityand reduces the risk of component failure and processupset. Offering process plant owners and operators anexceptional control valve choice, GE helps drive results onyour key business metrics: Process uptime Asset utilization Control performanceSimply ReliableUncomplicated, yet attentive to all the right details, theCamflex II Eccentric Plug Rotary Control Valve offersa universal integrated system of valve, actuator andpositioner. The valve’s key design objectives -- reducingfriction, reducing drive-train slop, and mitigating componentwear -- are accomplished through a standard and simplifieddesign architecture that helps this control valve reliablyperform the basic functions of shutoff, throttling andemission control over an extended lifetime.Employing an Uncomplicated GeometryThe essentially linear flow characteristic of the Camflex IIEccentric Plug Rotary Control Valve is established by thespherical geometry of the eccentric rotating plug. Whilethe major portion of the flow curve is linear, there is a slightmodification as the plug approaches the seat. As the plugcams into the seat, the rate of change in flow is graduallyreduced until the plug makes full contact with the seat. Thissimple architecture provides the following benefits: Cv Ratio of 100:1 provides stable operation over a widerange of conditions Improved control at startup (low flow/high controlpressure drop)Broadly CapableThe Camflex II Eccentric Plug Rotary Control Valve is built ona standard platform with enormous versatility and breadthof application. Camflex created the eccentric plug, a truerotary globe control valve that packages the best featuresof a globe-style valve within rotary valve architecture. Inaddition, high-end features such as the extension bonnet,2 GE Oil & Gashardened trim, and high-performance low-emission packingare all standard, providing exceptional long-term reliability.In fact, Camflex valves regularly outperform other controlvalves in a variety of severely erosive applications whereabrasive solids tend to tear apart other types of valves.Custom SolutionsOptional constructions, such as the patented DVD (Differential Velocity Device) noise reduction trim, alloyconstructions and a cryogenic extension bonnet allowthese valves to be tailored to fit your specific applicationneeds. All of this combines to offer a low life cycle cost, frompurchase and installation through startup, operation andmaintenance. Standard platform Wide-ranging applications Globe-valve performance Customized configurationsField ProvenMore than 1 million Camflex valves have been successfullyinstalled and operated in a variety of process industriesand applications. The latest Camflex design maintains thevalve’s legendary dependability based on a field-provenconcept that remains a standard of excellence for eccentricplug rotary control valves.

Tackling Key ChallengesReliable Long-Term ShutoffWith its eccentric rotating valve plug, the Camflex IIEccentric Plug Rotary Control Valve reduces two commonvalve shortcomings: excessive seal ring friction inherentin ball valves and high actuator forces required for tightshutoff of either conventional globe valves or butterflyvalves.Because of its unique seating action, the Camflex plugmakes no contact with the seat until it rotates into itsfull closed position. Once seating occurs, continued shaftrotation causes the plug arm to flex, forcing the plug intodeeper contact with the seat ensuring consistent tightshutoff. This reliable seating method reduces wear fromrubbing contact, and the tight shutoff performance greatlyreduces the possibility of clearance flow-induced wear orerosion. Camflex seating mechanics and resulting longterm reliable shutoff offer the following benefits:Environmental EmissionsComplianceWhy pay extra to comply with current environmentalemissions requirements? Unlike some control valves thatrequire expensive specialized packing systems to satisfylow emission requirements, Camflex II Eccentric PlugRotary Control Valves come standard with GE’s MasoneilanEF* seal (Emissions Free seal) technology. Standard at no extra cost Satisfies global low emissions standards requirements Simple and reliable with long lifePacking FollowerO-Ring Reduced rubbing – greatly reduced friction and wear Improved uptime – extended maintenance cycles Reduced unplanned outages and production lossBy combining eccentric plug action with a long actuationlever, this valve achieves a 3:1 force multiplication. Thismeans that only one-third of the force required to stroke aconventional single-seated globe valve is required for theCamflex actuator to stroke against a given pressure drop.O-Ring Smaller actuator size Faster response speed Improved control performanceThe Camflex plug makes no contact with the seat until it rotates into its full closed position.Conventional Valve Design1:1 Ratio of Forces Requires Large ActuatorThe Camflex Principle3:1 Multiplication of ForcesMasoneilan 35002 Series Camflex II - Universal Control Valve 3

Camflex II Eccentric Plug Rotary CTotal enclosureEccentric rotating, self-aligning plugfor a reliable tight shut-offANSI Class 600 construction with manytrim configurations to handletemperatures ranging from-200 C (-320 F) to 400 C ( 750 F) andstandard ANSI Class IV leakageRugged construction with a splinedplug shaft and a triple bearing systemminimizes backlash and providesexceptional support and guidingProtected handwheel sh4 GE Oil & Gas

Control Valvee provides complete protectionIncreased actuator power formore positive seatingDirect mounted positionereliminates all linkage for betteraccuracy and repeatabilityaftSVI II APAdvanced Performancedigital valve positionerMasoneilan 35002 Series Camflex II - Universal Control Valve 5

Providing Exceptionally ReliableControlThe Camflex II Eccentric Plug Rotary Control Valve ismanufactured to high standards using precise techniques,quality craftsmanship, advanced technology, industryknowledge and expertise, and more than 130 years ofprocess control experience.Combining the features and control accuracy of Camflexvalves with GE’s Masoneilan digital valve positioningtechnology takes your control accuracy to new heights. TheMasoneilan SVI* II AP (HART ) or FVP (Foundation Fieldbus)positioners share innovative features that optimize controlperformance. Directly connected valve shaft provides reliablemechanics Patented non-contacting stem feedback promotes longterm positioning reliability Patented control methods provide impressive speedand accuracy (qualified for compressor anti-surge andemergency applications)6 GE Oil & GasSVI II AP

Offering Cost-effective, Solutions fora Variety of ApplicationsSimply VersatileLow Noise SolutionThe Camflex II Eccentric Plug Rotary Control Valve easilyadapts to a variety of applications, offering an efficientsolution at competitive prices. Standard Camflex parts areavailable off the shelf, allowing for product enhancementsthat are typically offered as options on many of ourcompetitors’ valve products. Such unique features as thestandard extended bonnet allow for operation within a widetemperature range.These valves are available with patented Masoneilan DVD*(Differential Velocity Device) noise reduction trim. Thishighly efficient yet economical low noise solution appliesa concept from turbo-fan jet technology. The DVD deviceuses larger diameter outer holes to create a lower velocityannular flow stream around the flow area perimeter. Thislower velocity flow stream reduces noise transmission fromthe higher velocity inner flow, resulting in lower externalnoise levels.Broad Trim Size SelectionUnlike ball valves that typically offer only one trim size (Cvrating) per valve size, this valve is offered with full-area andat least two reduced-capacity options per size. In most cases,changing the Cv rating of a Camflex II Eccentric Plug RotaryControl Valve requires only a simple change of the seat ring,rather than the complex replacement of multiple and oftenexpensive parts required for a Cv change of a conventionalglobe valve. Simple construction Efficient noise abatement Easy to retrofit Cost-effective Cv changes compared to conventionalglobe valves Available in 1-inch through 16-inch sizes from Cv of 0.5to Cv of 3650 Optimized trim selection improves control performanceand durabilityCamflex with DVD Low Noise ElementDVD Noise Reduction TrimFlow StreamsReduced Downstream PipeWall Noise Levels AchievedBy Valve Outlet FlowStream ConditioningMasoneilan 35002 Series Camflex II - Universal Control Valve 7

Severe Service Capability(High Temp, Low Temp, Erosive, Corrosive)Since not all control applications involve easy-to-handle or non-hazardous fluids, we offer cost-effective valve options thattackle the challenges presented by extremely high or low temperatures, or corrosive/erosive fluid streams.Standard Camflex II Eccentric Plug Rotary Control Valves handle temperatures up to 750 F (400 C) using low-friction TFEpacking. This is a big improvement over many competing designs that require graphite packing above 450 F (232 C), greatlyincreasing stem friction and reducing control accuracy. Its hardened trim handles mildly abrasive applications with ease. Inaddition, these valves include options that excel under even harsher conditions: Cryogenic Extended Bonnet option is available for use in applications to -320 F (-212 C). Steam Jacket construction available to maintain minimum flowing temperature Ceramic Trim option handles more severe erosive applications Alloy Construction is available for highly corrosive services High Temperature constructions available to extend the application range Flashing Trim optionTight ShutoffOptional soft seat. ANSI Class V for reciprocating or Class VI or better for rotaryAvailable Configurations/ApplicationsBy combining a rugged, standardized platform with wide-ranging material and construction options, Camflex II Eccentric PlugRotary Control Valves offer exceptional long-term performance for a broad set of applications.Utility1 CorrosiveFlashingNoiseStandardStandardOptionalSoft terialsOptionalTrimOptionalDVDTrimSegment Served by CamflexNotes:1. Water, steam to 100 F (38 C), other non-corrosive/erosive fluids at temperatures 300 F (149 C)2. Pressure to 250 psi (17.2 bar), temperature to 450 F (232 C)3. Tight Shutoff: ANSI Class V for reciprocating or Class VI or better for rotary4. Temperature above 750 F (400 C)5. Temperature below -250 F (-157 C)8 GE Oil & Gas

Camflex Sets the StandardEnhanced Control PerformanceCamflex II Eccentric Plug Rotary Control Valves effectively offer a combination of superior control performance, simplicityand long-term reliability over a broad range of applications. Our value is evident when you compare our valve with torBCompetitorCBody Sizes1” - 16”DN25 - DN4001” - 8”DN25 - DN2001” - 10”DN25 - DN2501” - 12”DN25 - DN300Body Ratings (ANSI Class)150, 300 & 600150, 300 & 600150, 300 & 600150, 300Threaded, Flanged,FlangelessFlanged, FlangelessFlanged, FlangelessFlanged, FlangelessCarbon SteelStainless SteelAlloy 20HastelloyUranus B6Carbon SteelStainless SteelCarbon SteelStainless SteelCarbon SteelStainless SteelBonnet TypeIntegralIntegralSeparateIntegralFace to FaceISA S75.08.02(IEC 60534-3-2)ISA S75.08.02(IEC 60534-3-2)ISA S75.08.02(IEC 60534-3-2)ANSI B16.10ISA S75.08.02(IEC 60534-3-2)54 (24)45 (20)81 (37)82 (37.2)70 (32)49 (22)40 (18)15” (381 mm)22” (558 mm)24” (610 mm)16” (406 mm)0020Long SplineSleeved Taper PinLong SplineSquare ShaftConnectionRotation50 90 90 90 Stellite TrimStandardAvailable OptionYesYesNoYesYesYesNoYesLow Noise TrimYesNoYesNoReduced Trim Options0.6 / 0.4 / 0.20.40.50.7 / 0.4Guide Bushings440C, Stellite,Alloy 25PTFE, 440C, tionsEnd ConnectionsBody MaterialsWeight lbs (kg)2” (DN50) Flanged2” (DN50) FlangelessOverall HeightNo. of Body GasketsPlug to Shaft ConnectionLow Emission Stem SealStandardAvailable OptionHastelloyMasoneilan 35002 Series Camflex II - Universal Control Valve 9

Typical Globe ValveSpring-Diaphragm Actuator Provides Smooth ControlOpen Actuator Linkage-Exposed to environmentContaminants can affect performancePositioner Mounting Uses Complex Linkage-Increased risk of lost motion, adjustment errorsPerformance is installation dependentSliding Stem Reduces Packing Durability-Increased wearHigher frictionContaminants can be dragged through packingExpensive optional systems required for low-emission complianceGasketed Pressure Boundary Joint-Risk of leakageMultiple gaskets and shims depending on trim size – Qty. 3 to 5Linear Seating Motion1:1 Ratio of Unbalance Force-Large unbalanced area requires balance seals that limit tight shut offLarger required actuator slows dynamic performanceCage Guiding-Guide surface in flow streamFluid contaminants can damage guiding surfacesNot trash tolerantTypical 50:1 Cv Ratio or TurndownTypical Total Parts: 88Typical Weight (2” size): 133 lbs (59 kg)10 GE Oil & GasEven in small sizes, some valve styles may require use of lifting devices duringinstallation and removal

Camflex II Universal Control Valve4Spring-Diaphragm Actuator with Rolling Diaphragm(Constant Area) Offers Superior Linear Control4Fully Enclosed Actuator Linkage-Protected from environmentDirect, Linkageless Positioner Mounting4-Positioner directly connected to valve shaftNo lost motionConsistent long-term performance across all installationsRotary Shaft Motion Provides Increased Packing Life4-Low wearLow frictionRotating motion prevents contaminants from being dragged through packingStandard EF* Seal low emission packing system4No Gasketed Joints / No Gaskets / No Shims4Linear Seating Motion Due to Cam Action of Plug3:1 Force Amplification Reduces Unbalance Force44-Lower force reduces required actuator sizeSmaller actuator volume area improves dynamic performance for faster system responseHeavy Triple Guiding444-Guide surfaces out of flow streamFluid contaminants do not impinge on guidesTrash tolerant100:1 Cv Ratio or Turndown-Improves control range, especially at low openingsTotal Parts: 72Weight (2” size): 45 lbs (20 kg)Camflex’s lower weight makes handling a breeze and the low profileallows installation into tight areas with low overhead roomMasoneilan 35002 Series Camflex II - Universal Control Valve 11

DIRECT SALES OFFICE LOCATIONSAUSTRALIABrisbane:Phone: 61-7-3001-4319Fax: 61-7-3001-4399Perth:Phone: 61-8-6595-7018Fax: 61 8 6595-7299Melbourne:Phone: 61-3-8807-6002Fax : 61-3-8807-6577ITALYPhone:Fax: 39-081-7892-111 39-081-7892-208SOUTH AFRICAPhone: 27-11-452-1550Fax: 27-11-452-6542JAPANChibaPhone:Fax: 81-43-297-9222 81-43-299-1115SOUTH & CENTRALAMERICA AND THE CARIBBEANPhone: 55-12-2134-1201Fax: 55-12-2134-1238KOREAPhone:Fax: 82-2-2274-0748 82-2-2274-0794SPAINPhone:Fax: 34-93-652-6430 34-93-652-6444BELGIUMPhone:Fax: 32-2-344-0970 32-2-344-1123MALAYSIAPhone: 60-3-2161-0322Fax: 60-3-2163-6312UNITED ARAB EMIRATESPhone: 971-4-8991-777Fax: 971-4-8991-778BRAZILPhone:Fax: 55-11-2146-3600 ED KINGDOMWooburn GreenPhone: 44-1628-536300Fax: 44-1628-536319 86-10-8486-4515 86-10-8486-5305THE NETHERLANDSPhone: 0031-15-3808666Fax: 0031-18-1641438FRANCECourbevoiePhone: 33-1-4904-9000Fax: 33-1-4904-9010GERMANYRatingenPhone: 49-2102-108-0Fax: 49-2102-108-111INDIAMumbaiPhone:Fax: 91-22-8354790 91-22-8354791New DelhiPhone: 91-11-2-6164175Fax: 91-11-5-1659635 52-5-310-9863 52-5-310-5584RUSSIAVeliky NovgorodPhone: 7-8162-55-7898Fax: 7-8162-55-7921MoscowPhone:Fax:UNITED STATESMassachusettsPhone: 1-508-586-4600Fax: 1-508-427-8971Corpus Christi, TexasPhone: 1-361-881-8182Fax: 1-361-881-8246 7 495-585-1276 7 495-585-1279Deer Park, TexasPhone: 1-281-884-1000Fax: 1-281-884-1010SAUDI ARABIAPhone: 966-3-341-0278Fax: 966-3-341-7624Houston, TexasPhone: 1-281-671-1640Fax: 1-281-671-1735SINGAPOREPhone: 65-6861-6100Fax: 65-6861-7172CaliforniaPhone:Fax: 1-562-941-7610 1-562-941-7810* Masoneilan, Camflex, DVD, SVI, FVP, and ValVue are registered trademarks of the General Electric Company.Other company names and product names used in this document are the registered trademarks or trademarksof their respective owners. 2012 General Electric Company. All rights reserved.GEA1937710/2012

Masoneilan 35002 Series Camflex II - Universal Control Valve 5 Camflex II Eccentric Plug Rotary Control Valve Protected handwheel shaft Total enclosure provides complete protection SVI II AP Advanced Performance digital valve positioner Direct mounted positioner eliminates all linkage for better accuracy and repeatability

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