Case Summary: P-80 Lubricants And Their Environmental And .

2y ago
19 Views
2 Downloads
731.17 KB
18 Pages
Last View : 29d ago
Last Download : 3m ago
Upload by : Mika Lloyd
Transcription

Case Summary:P-80 Lubricants and their environmental and economic benefit to the NorthAmerican automotive supply chainP-80 Lubricants provide a safe and easy way to improve assembly operations. Rubber’s nonslip quality can make an assembly process very difficult. Without an assembly aid, tight-fittingrubber components can cause production to slow down, and quality and safety standards toslip. The P-80 line is specially formulated to provide temporary lubrication that makes rubbereasy to install, remove, or otherwise manipulate. P-80 ’s temporary nature is a result of itschemical composition.P-80 lubricants provide a high degree of lubricity when wet, but because they do not containsilicon or other persistent ingredients, once dry the slipping action goes away. P-80 lubricantsare also free of petroleum distillates, so they will not dry, crack or otherwise harm rubber parts.P-80 lubricants are compatible with most metals, plastics and natural and synthetic elastomers.International Products Corporation (IPC) is committed to improving the environment. Unlikemany other lubricants, P-80 products are water-based, non-toxic, non-flammable, and easy todispose of. P-80 is NFPA-rated at 0-0-0. Most of the products are biodegradable. Spills canbe cleaned up with a cloth or sponge. Soap and water will remove P-80 from hands or clothing.All P-80 products undergo full health and safety testing by independent laboratories and testdata is available upon request.The automotive industry relies heavily on natural and synthetic rubber for various purposesincluding chassis, engine and suspension components. P-80 ’s applications include mounts,seals, belts, bushings, o-rings, grommets, insulators, tires, wire harnesses, hoses, and otherpowertrain components and subsystem assemblies. Due to the slip resistant nature of rubber,it is relatively difficult to install, remove or manipulate. Complex and tight fitting rubber partstake up considerable time on the assembly line. Improper alignment or installation of theseparts may also lead to reduction in the life-cycle of the component and result in inherent safetyissues.Traditionally, lubricants are used to provide ease of assembly in automotive manufacturing;however, the residual lubrication may result in health and safety hazards, reducedfunctionality or reduced aesthetic appeal. Some lubricants may also react to chemicalenvironments, which the vehicle may undergo during day-to-day use. At times, the lubricantsused may not be safe for use and may harm the environment or the operator in the long run.Improper lubrication for assembly components may also lead to injuries during assembly,creating another hindrance for worker safety.Page 1201 Connecticut Drive Burlington, NJ 08016 USA 609-386-8770 Fax: 609-386-8438 www.ipcol.com

During the design phase for rubber components in automotive assembly, testing is conductedto ensure proper fit and finish, along with analysis of the forces required to achieve a clean fit .An improper installation may lead to component damage, increased waste, damage to theproduction line and the requirement of excessive assembly force. Cutting rubber is also achallenge, as it is quite soft and tends to squirm; achieving perfect cuts is difficult without alubricant or cutting medium.Economic advantages of the P-80 line include reduced part breakage or failure, prolongedpart life, reduced worker injuries and reduced environmental impact. In addition, due to P-80 ’ssafety, no special air permits or handling are required. IPC also conducts extensive materialcompatibility tests and provides this information to customers free of charge. Finally, P-80lubricants are made in the USA - the full P-80 product line is formulated, manufactured, anddistributed by International Products Corporation (IPC) in Burlington, New Jersey. All productsare available in a wide range of competitively priced sizes.Opportunity:Health and safety issues, and environmental concerns are ever increasing in the automotiveindustry. Rubber, plastic, and articles thereof intrinsically manifest significant friction duringtheir manipulation and assembly. The assembly of a hose onto a manifold requires strenuousexertion, particularly when the mated components are designed with tight tolerances for apermanent union.Historically, the assembly friction is mitigated by using chemicals conveniently found throughoutthe manufacturing facility; these include transmission oil, motor oil, coolants, gasoline, andmetalworking fluids. In the domestic automotive industry alone, IPC estimates themisapplication of these chemicals generates over ten thousand gallons of hazardous wasteannually from spills, drips, and overuse. Other detrimental consequences include materialincompatibility, fugitive emissions, unnecessary hazard exposure, part failure, andhousekeeping hazards. This problem spans into many other industries, including aerospace,appliance, recreational equipment, marine, pump, and after-market maintenance and repair.P-80 temporary assembly lubricants from IPC bring the best solutions to these problems. P-80lubricants are available in six different formulas from which customers can choose differentviscosities, lubricant bases, drying properties, and how the lubricant behaves after it dries. Theappropriate lubricant can be chosen to suit compatibility with different surfaces and materials,and for friction reducing characteristics. P-80 temporary lubricants are the proven, safe choicefor automotive assembly operations.Page 2201 Connecticut Drive Burlington, NJ 08016 USA 609-386-8770 Fax: 609-386-8438 www.ipcol.com

Demonstration:International Products Corporation has worked with customers over the past 12 months to bothimprove existing and introduce new products as the automotive industry dictates. Its internalR&D laboratory adds value by providing free testing and assistance to customers. Ongoingcommunication with customers allows for appropriate product choice and applicationassistance. Standard Operation Procedures and Storage and Handling Procedures aredeveloped and distributed to assist customers. Furthermore, when a large OEM approves andspecifies a P-80 product it increases the use of these innovative products to all supplier Tiers.The safety and effectiveness of P-80 continually increases its use in this industry, and otherrelated industries.P-80 lubricants from IPC are used by suppliers and OEMs to ensure consistent assembly andmaintain quality fit-and-finish for rubber and soft plastic products. IPC remains focused onassisting the automotive industry by providing high-quality, safe, effective temporary assemblylubricants.Benefit:IPC is recognized as providing an innovative product line. By using emulsion technology,superior lubrication is achieved with no adverse environmental or health hazards. Unlikepetroleum products, P-80 lubricants provide a temporary lubricating film on the elastomer.After assembly, the water evaporates, the negligible synthetic esters absorb into the porouselastomers, and the lubrication ceases.Over the last ten years, non-porous elastomers with longer lives and a burgeoning use ofplastics penetrated manufacturing industries. IPC responded with additional formulations: P80 Grip-It, and P-80 RediLube. P-80 Grip-It offers both lubrication and a tacky residue thatpromotes adhesion of the mated components. The newest addition, P-80 RediLube emulsionwas launched to assist in assemblies using coated elastomers – it still provides amplelubrication, but leaves no interfering residue. Like the rest of the product line, P-80 RediLubeis solvent-free, water-based and non-hazardous. Plus, P-80 Emulsion, P-80 THIX and P-80 RediLube, are biodegradable, non-toxic, and are non-irritating to eyes and skin based onindependent laboratory evaluations.People working with rubber parts often suffer carpel tunnel syndrome as a result of the repeatedforce used in assembly. P-80 lubricants substantially reduce the pressure needed to completean assembly job, improving worker safety. For instance, a hose-to-cap fitting that originally took100 pounds of pressure to install requires only 30 pounds of pressure when P-80 is used. Thisdramatic reduction of friction lessens the impact on worker’s hands and the likelihood ofslippage related injuries.Page 3201 Connecticut Drive Burlington, NJ 08016 USA 609-386-8770 Fax: 609-386-8438 www.ipcol.com

In addition to increasing worker safety, P-80 also improvesproduct quality helping to save money for manufacturers. As P80 minimizes the force needed to assemble rubber, it alsodecreases the chance for a part or its surrounding area to beripped or otherwise damaged during assembly. Using P-80 can improve a manufacturer’s rubber assemblies by increasingthe speed of productivity, reducing waste, and helping to ensurea high-quality finished product.Unlike many other lubricants, P-80 products are water-based, non-toxic, non-flammable, easyto dispose of, and ready to use. P-80 is NFPA-rated at 0-0-0 and contains negligible VOCs.Spills can be cleaned up with a cloth or sponge. Plus, only a small amount of P-80 is neededto achieve the required lubricity. In addition, the line of P-80 is reasonable priced offeringfurther economic benefits.IPC is committed to manufacturing products that are water based, and designed to replacesolvent and petroleum based cleaners and lubricants. IPC avoids the use of knowncarcinogens and Substances of Very High Concern (SVHC), using materials found on the TSCAand EINECS inventories. In addition, IPC maintains a ZERO discharge policy; this includeswastewater, emissions, and hazardous waste. Plus none of their products are considered toxicor corrosive. It is company policy to keep abreast of environmental regulations, such as theremoval of flame-retardants and certain metals (cadmium, mercury, chromium, and lead, etc.) inproducts.P-80 lubricants have a global presence in the automotive industry, as well as many otherindustries that use or manipulate rubber or plastic. IPC is an ISO-Certified Company. Allproducts are made in the U.S.A.Supporting Material:Please find the attached documents for additional information, thank you.1.2.3.4.Diagram of Automotive Applications for P-80 P-80 BrochureP-80 RediLube FlyerFrost and Sullivan Award ReportPage 4201 Connecticut Drive Burlington, NJ 08016 USA 609-386-8770 Fax: 609-386-8438 www.ipcol.com

Use P-80 for the installation and assemblyof rubber and plastic parts! TYPICAL AUTOMOTIVE APPLICATIONSWater-Based Non-Toxic Non-Flammable Ready to UseP-80 products have been proven effective for a widerange of assembly operations involving: orsMountsO-ringsPlugsRubber moldingsSealsSleevesTiresRubber washersWire harnesses.And hundreds of other rubber and soft plastic parts.Request FREE Product Sampleswww.ipcol.com

P-80 TEMPORARY RUBBER LUBRICANTSThe safe, easy, inexpensive way toimprove production and assemblyoperations involving rubber andsoft plastic parts!Water-BasedNon-ToxicNon-FlammableReady to Use P-80 - the "Product of Choice"for installation and assembly ofrubber parts!P-80 products have beenproven effective for a widerange of assembly operationsinvolving:What are P-80 Temporary Rubber Lubricants?P-80 Lubricants are unique assemblyaids. They are specifically formulated toprovide temporary lubrication thatmakes rubber easy to install, remove, orotherwise manipulate. P-80'stemporary nature is a result of itschemical composition. The lubricantsprovide a high degree of lubricity whenwet, but because they do not containany silicon or other persistentingredients, once dry the slipping actiongoes away. P-80 products are alsofree of petroleum distillates, so they willnot dry, crack or otherwise harm rubberparts. P-80 is compatible withmost metals, plastics, andnatural and syntheticelastomers. Also availablein incidental food contactformulas!BootsBumpersBushingsDiaphragmsFoam er moldingsSealsSleevesTiresRubber washersWire harnesses.And hundreds of otherrubber and soft plasticparts. P-80THIX, P-80 Emulsion andP-80 RediLube arebiodegradable.tPer fec!for KitsP-80 available inresealable 10 mL tubes!REQUEST A FREE SAMPLEAT WWW.IPCOL.COMManufacturing Specialty Cleanersand Lubricants since 1923201 Connecticut Drive Burlington, NJ 08016 USA Phone: 609-386-8770 Fax: 609-386-8438 www.ipcol.com120409

P-80 TEMPORARY RUBBER LUBRICANTSWater-BasedNon-ToxicNon-FlammableReady to Use Use P-80 to help:Avoid musculoskeletal and slippage related injuriesReduce RejectsIncrease production ratesImprove product performanceAchieve closer fitsReduce installation forceABOUT THE LUBRICANTSP-80 Emulsion: "The Original." A biodegradable blend of syntheticesters and water. P-80 Emulsion provides a thin film of lubrication tosignificantly reduce friction.P-80 THIX: A biodegradable, non-drip thixotropic gel that is ideal foroverhead and vertical assembly operations. Provides excellentlubrication.REDUCTION OF beP-80 Grip-it: A quick-drying, water-based surfactant mixture that driestacky to help parts stay in place. Excellent for use on pressure-testedhoses.P-80 RediLube: A biodegradable, low-residue lubricant designed for useon non-porous and coated rubber surfaces. Lubricates well but driesquickly and completely.P-80 Emulsion IFC & P-80 THIX IFC: Have the same lubricatingproperties as P-80 Emulsion and P-80 THIX, but are formulated for useon parts that may come in contact with food. Typical applications includeassembly of appliances, pumps, and food-processing equipment. P-80IFC Temporary Rubber Lubricants are registered with NSF for use inUSDA H1 applications and meet FDA regulation 21 CFR 178.3570, whichcontrols lubricants in contact with food surface areas.55%Grip-it40%ESTIMATED MINIMUM DRY TIMERediLube20 MinutesGrip-it20 MinutesEmulsion1 HourE(IFC)1 HourTHIX2 HoursT(IFC)2 HoursThe chart below is designed to assist in determining the best P-80 for different applications. For mostapplications, the lubricants can be used interchangeably depending on the preference of the user.INCIDENTAL FOODCONTACT LUBRICANTSINDUSTRIAL ubeP-80Emulsion(IFC)P-80THIX(IFC)Viscosity, cps @25 YesReduction of Friction 70% 70% 40% 55% 70% 70%Estimated minimum dry time1 hour2 hours20 minutes 20 minutes1 hour2 hours7.5 to 9.59.8 to 11.37.5 to 9.57.5 to 9.58.2 to 9.4Clear, colorlessMilky whiteto light yellowopH (neat)Appearance7.5 to 9.5Milky whiteto beigeWhite tobeige gelMilky whiteto beigeWhite tobeige gel120409

IPC NEW PRODUCT ANNOUNCEMENT P-80 RediLubeTEMPORARY RUBBER ASSEMBLY LUBRICANTWater-BasedNon-ToxicNon-FlammableEasy to UseEXCELLENT FOR USE ON NON-POROUS AND COATED RUBBERThe safe, easy, inexpensive way toimprove production and assemblyoperations involving rubber andrubber parts.P-80 Lubricants are uniqueassembly aids formulated toprovide temporary lubricationmaking rubber easy to install,remove or manipulate.P-80 RediLubeTEMPORARY RUBBER ASSEMBLY LUBRICANTDesigned for use on non-porous rubberand coated surfacesLubricates well but dries quicklyBiodegradableDoes not contain silicone, alcohol, orpetroleum distillatesOnce dry the slipping action goes awayand does not return even in thepresence of waterWill not dry, crack or otherwise harmrubber partsREQUEST A FREE SAMPLEAT WWW.IPCOL.COMor call us at609-386-8770Manufacturing Specialty Cleanersand Lubricants since 1923201 Connecticut Drive Burlington NJ 08016 Phone: 609-386-8770 Fax: 609-386-8438130403

INTERNATIONAL PRODUCTS CORPORATIONREPRINT SUMMARYJULY 2012International Products Corporation Awarded the 2012 Frost &Sullivan North American Product Leadership AwardThis is a reprint of a research report provided with the permission of Frost & Sullivan’s best practices globalresearch team.SUMMARY: Many industries rely heavily on natural and synthetic rubber for manufacturing purposes.The slip resistant nature of rubber makes it difficult to install, remove or manipulate. The installation ofrubber components can take up considerable time on the assembly line. Improper alignment orinstallation may lead to a reduction in the life-cycle of the component and result in inherent safety issues.Ergonomics and worker safety are also concerns. There are many assembly applications that can benefitfrom reduced friction and increased safety including, but not limited to, the installation of belts, bumpers,seals, gaskets, grommets, bushings, O-rings, tires and hoses.Frost & Sullivan, an independent global research organization, has awarded InternationalProducts Corporation (IPC) the 2012 North American Product Leadership Award in AutomotiveAssembly Lubricants for its line of P-80 Temporary Assembly Lubricants. Frost & Sullivan usedthe following criteria to evaluate P-80 ’s performance versus that of key competitive products: Product Features / Functionality Innovative Element of the Product Product Acceptance in the Marketplace Customer Value Enhancements Product QualityThe results of the study indicated that P-80 ranked highest in every one of the above areas.P-80 Temporary Rubber Lubricants reduce assembly time and part failure, while increasing safety.P-80 can be used to: Reduce installation force Increase production rates Reduce rejects Achieve closer fits Improve product performance Avoid musculoskeletal and slippage related injuriesP-80 Temporary Assembly Lubricants are available from International Products Corporation headquartered in Burlington, New Jersey. Please refer to page two for information on how to obtain a sample of P-80 for evaluation inyour assembly application. For detailed product information please visit our website at www.ipcol.com or call609-386-8770.

BEST P R ACT I CES R ESEAR CH20122012 North American Automotive Assembly LubricantsProduct Leadership Award 2012 Frost & Sullivan1“We Accelerate Growth”

BEST P R ACT I CES R ESEAR CHProduct Leadership AwardAutomotive Assembly LubricantsNorth America, 2012Frost & Sullivan’s Global Research PlatformFr ost & Sulliv an is in it s 50t h y ear in business w it h a global r esear ch or ganizat ion of 1,800analy st s and consult ant s w ho m onit or m or e t han 300 indust r ies and 250,000 com panies.The com pany ’s r esearch philosophy or iginat es w it h t he CEO’s 360- Degr ee Per spect iv e ,w hich ser ves as t he foundat ion of it s TEAM Resear ch m et hodology . This unique appr oachenables us t o det erm ine how best - in- class com panies w or ldw ide m anage gr ow t h,innov at ion and leader ship. Based on t he findings of t his Best Pr act ices r esear ch, Fr ost &Sulliv an is pr oud t o pr esent t he 2012 Nor t h Am er ican Product Leader ship Aw ar d inAut om ot ive Assem bly Lubr icant s t o I nt er nat ional Product s Cor por at ion.Significance of the Product Leadership AwardKey Industry Challenges Addressed by P-80 Assembly LubricantsThe aut om ot iv e indust r y r elies heav ily on nat ur al and sy nt het ic r ubber for v ar iouspur poses w it hin chassis, engine and suspension com ponent s. I t s applicat ions v ar y fromcom ponent m ount s, v ar ious seals, pr ot ect iv e surfaces, belt s, bushings, O- r ings, andhoses, and ot her pow er t r ain com ponent s and subsyst em s. Due t o t he slip resist ant nat ur eof r ubber , it is r elat ively difficult t o inst all, r em ov e or m anipulat e r ubber com ponent s.Mar k et par t icipant s r epor t t o Frost & Sulliv an t hat com plex and t ight fit t ing r ubbercom ponent s t ak e up considerable t im e on t he assem bly line. I m pr oper alignm ent orinst allat ion m ay also lead t o r educt ion in t he life- cycle of t he com ponent and r esult ininher ent safet y issues.Dur ing t he design phase for r ubber com ponent s, t hey ar e t est ed t o ensur e pr oper fit andfinish, along w it h analy sis of t he for ces r equir ed t o achiev e a clean fit . An im pr operinst allat ion m ay lead t o com ponent dam age, incr eased w ast e, dam age t o t he pr oduct ionline and t he r equir em ent of excessiv e assem bly for ce. Cut t ing rubber par t s is also achallenge, as it is quit e soft and t ends t o squir m ; achiev ing per fect cut s is difficult w it houta lubr icant or cut t ing m edium .Tr adit ionally , lubr icant s w er e used t o pr ov ide ease of assem bly ; how ev er, t he r esiduallubr icat ion m ay r esult in healt h and safet y hazar ds, r educed funct ionalit y or r educedaest het ic appeal. Som e lubr icant s m ay also r eact t o chem ical env ir onm ent s, w hich t hev ehicle m ay undergo dur ing day t o day use. At t im es, t he lubr icant s used m ay not be biodegr adable and m ay harm t he env ir onm ent in t he long r un. I m pr oper lubr icat ion forassem bly com ponent s m ay also lead t o inj ur ies dur ing assem bly, creat ing a hindr ance forw ork er safet y. 2012 Frost & Sullivan2“We Accelerate Growth”

BEST P R ACT I CES R ESEAR CHFr ost & Sulliv an feels t hat t he indust r y needs t o addr ess t he issue of im pr oper andr esidual lubr icat ion, along w it h a cust om ized solut ion for differ ent r equir em ent s. Healt hand safet y issues and env ir onm ent concerns ar e also ev er incr easing in t he aut om ot iv eindust r y; t hese ar e challenges w hich all m ust be addr essed by an appr opr iat e product .Key Benchmarking Criteria for Product Leadership AwardFor t he Product Leader ship Aw ar d, t he follow ing cr it er ia w er e used t o benchm arkI nt er nat ional Pr oduct s Corpor at ion’s per for m ance against k ey com pet it or s: Pr odu ct Fe a t u r e s/ Fu nct ion a lit y I n n ova t ive Ele m e n t of t he Pr odu ct Pr odu ct Acce pt a n ce in t h e M a r k e t pla ce Pr ovide s Cu st om e r Va lu e En h a n ce m e n t s Pr odu ct Qu a lit y 2012 Frost & Sullivan3“We Accelerate Growth”

BEST P R ACT I CES R ESEAR CHDecision Support Matrix and Measurement CriteriaTo support it s evaluat ion of best pract ices across m ult iple business perform ance cat egories,Frost & Sullivan em ploys a cust om ized Decision Support Mat rix ( DSM) . The DSM is ananalyt ical t ool t hat com pares com panies’ perform ance relat ive t o each ot her wit h anint egrat ion of quant it at ive and qualit at ive m et rics. The DSM feat ures crit eria unique t o eachAward cat egory and ranks im port ance by assigning weight s t o each crit erion. The relat iveweight ing reflect s current m arket condit ions and illust rat es t he associat ed im port ance ofeach crit erion according t o Frost & Sullivan. Fundam ent ally, each DSM is dist inct for eachm arket and Award cat egory. The DSM allows our research and consult ing t eam s t oobj ect ively analyze each com pany's perform ance on each crit erion relat ive t o it s t opcom pet it ors and assign perform ance rat ings on t hat basis. The DSM follows a 10- point scalet hat allows for nuances in perform ance evaluat ion; rat ings guidelines are shown in Chart 2.Ch a r t 2 : Pe r f o r m a n ce - Ba se d Ra t i n g s f o r D e ci si o n Su p p o r t M a t r i xThis ex er cise encom passes all cr it er ia, leading t o a w eight ed av er age r ank ing of eachcom pany . Researcher s can t hen easily ident ify t he com pany w it h t he highest r ank ing. As afinal st ep, t he r esear ch t eam confir m s t he v er acit y of t he m odel by ensur ing t hat sm allchanges t o t he r at ings for a specific cr it er ion do not lead t o a significant change in t heov er all r elat iv e r ank ings of t he com panies.Ch a r t 3 : Fr o st & Su l l i v a n ’s 1 0 - St e p Pr o ce ss f o r I d e n t i f y i n g Aw a r d R e ci p i e n t s 2012 Frost & Sullivan4“We Accelerate Growth”

BEST P R ACT I CES R ESEAR CHBest Practice Award Analysis for International ProductsCorporationThe Decision Suppor t Mat r ix, show n in Figur e 4, illust r at es t he r elat iv e im por t ance of eachcr it er ion for t he Pr oduct Leader ship of t he Year Aw ar d and t he r at ings for each com panyunder ev aluat ion. To pr ot ect t he int er est s of t he Aw ard r ecipient ’s com pet it or s, w e hav echosen t o r efer t o t hem as Com pet it or 1 and Com pet it or 2.Fi g u r e 4 : D e ci si o n Su p p o r t M a t r i x f o rPr o d u ct Le a d e r sh i p Aw a r dAw a r d Cr it e r ia20%20%20%100%I n t e r na t ion a l Pr odu ct s Cor por a t ion788998 .2Com pet it or 1667776.6Com pet it or 2767866.8W e igh t e d Ra t in gProvides Cust om er ValueEnhancem ent s20%Re la t ive W e igh t ( % )Product Qualit yProduct Accept ance in t heMarket place20%Feat ures/ Funct ionalit yI nnovat ive Elem ent of t heProductMeasurem ent of 1–10 ( 1 lowest ; 10 highest )Cr it e r ion 1 : Pr odu ct Fe a t ur e s/ Fu n ct iona lit yRubber assem blies usually require large forces t o slide rubber part s over m et al or plast icsurfaces, which m ay lead t o physical st ress or inj uries for workers. I t m ay also lead t o poorfit and finish and dim inish t he overall product qualit y. The issues are furt her am plified incom m ercial vehicle ( t rucks and busses) segm ent s, where im proper bushings can result indam age t o driveline or suspension syst em s, as heavy weight s are involved.Frost & Sullivan com pet it ive benchm arking concludes t hat t he P- 80 range of Tem poraryAssem bly Lubricant s from I nt ernat ional Product s Corporat ion ( I PC) brings t he best solut iont o address t his problem . The P- 80 lubricant s are a com plet e range from which cust om erscan choose different viscosit ies, lubricant base, drying propert ies, and how t he lubricantbehaves aft er it dries out . Lubricant s can be chosen t o suit com pat ibilit y t o differentsurfaces and m at erials for frict ional charact erist ics. I t significant ly reduces t he effortrequired t o at t ach soft plast ic and rubber part s ont o m et al or plast ic com ponent s t o creat ean assem bly. 2012 Frost & Sullivan5“We Accelerate Growth”

BEST P R ACT I CES R ESEAR CHCr it e r ion 2 : I n n ova t ive Ele m e nt of t h e Pr odu ctThe t radit ional rubber assem bly lubricant s have a t endency t o leave residues. This residueoft en becom es soft and allows slippage bet ween surfaces in crit ical circum st ances, due t ocont act wit h a liquid or chem ical. Furt herm ore, t his poses a t hreat t o t he user’s healt h andsafet y once t he product is in it s funct ional environm ent . At t im es, excess of residue m ayresult in poor aest het ic value for t he com ponent . Cleaning agent s for such lubricantproduct s are available, but can be expensive at t im es, which m ay add t o product ion cost s.Frost & Sullivan feels t hat t he m ost innovat ive fact or of t he P- 80 lubricant s range is t hat it isdeveloped t o keep residues at a m inim um . I t ensures only t em porary lubricat ion at t he t im eof assem bly. Most of t he P- 80 lubricant s are com plet ely biodegradable, and t he residue isnon- react ive, so t he t wo com ponent surfaces ret ain t heir expect ed frict ional charact erist ics.Once applied, it would allow t ight fit t ing rubber or plast ic com ponent s t o slide effect ively,wit h lit t le effort t o achieve desired result s. The residue can be sim ply wiped off or washedwit h wat er or det ergent s, wit hout any special cleaning agent s.OEMs and suppliers using P- 80 lubricant s benefit from ease of assem bly wit hout t he penalt yof st eep cost s t o elim inat e or wash away excessive lubricant residue, achieving bet t er finishand m eet ing t heir healt h and safet y goals at t he sam e t im e.Cr it e r ion 3 : Pr odu ct Acce pt a n ce in t h e M a r k e t pla ceThe accept ance or recognit ion of a product in t he m arket is a crit ical param et er t hatrepresent s t he significance and value addit ion t hat it offers t o it s cust om ers. I t event uallydet erm ines t he success of t he product from bot h a t echnological and cost perspect ive.The P- 80 range init ially consist ed of j ust t he P- 80 Em ulsion; however, I PC realized t he needfor different cust om ers, who had t rouble applying t he em ulsion based lubricant , as it woulddrip away all over t he assem bly. I PC int roduced t he P- 80 THI X ( Thixot ropic Gel) , whichwould st ick t o t he surface as it has a non- drip com posit ion. I t becam e t he first vert icalfriendly assem bly operat ions lubricant .Since 2002, I PC has increased t he range t o six different product s suit ed t o different userrequirem ent s, which are described as follows. The P- 80 Grip- is a quick- dry solut ion t hatprovides resist ance once dried, and helps keep t he part s in place and does not react t oliquids in t he work environm ent . The P- 80 RediLube allows quick drying aft er fixt ure is doneand is specifically suit ed t o non- porous and rubber coat ed part s. Apart from t hesecat egories, I PC has m ade P- 80 Em ulsion I FC suit ed t o I ncident al Food Cont act ( I FC) wit hFDA and NSF requirem ent s and is regist ered as an H1 lubricant . A sim ilar P- 80 THI X I FC isalso available. I PC has worked over t he past decade t o widen t he pot ent ial for P- 80lubricant s, from aut om ot ive and m echanical assem blies t o ot her indust ries, such as foodand healt hcare.Cr it e r ion 4 : Pr ovide s Cu st om e r Va lu e Enha n ce m e nt sI m provem ent in cust om er value is an int egral part of t he developm ent process of any newproduct . Designing product s of high qualit y, keeping in m ind t he cust om er requirem ent s,m akes it m ore appealing for end users. Moreover, it indicat es t hat value proposit ions t hat 2012 Frost & Sullivan6“We Accelerate Growth”

BEST P R ACT I CES R ESEAR CHm eet or exceed cust om er expect at ions generally possess t he pot ent ial t o enhance cust om ervalue.People working wi

P-80 lubricants are compatible with most metals, plastics and natural and synthetic elastomers. International Products Corporation (IPC) is committed to improving the environment. Unlike many other lubricants, P-80 products are water-based, non-toxic, non-flammable, and easy to dispose of. P-80

Related Documents:

Food Grade Lubricants Direct food contact lubricants must meet strict purity requirements. Incidental food contact lubricants include hydraulic fluids, gear lubricants, compressor fluids, greases, etc. These products are designed to lubricate and protect machinery in the food and beverage processing industry.

series b, 580c. case farm tractor manuals - tractor repair, service and case 530 ck backhoe & loader only case 530 ck, case 530 forklift attachment only, const king case 531 ag case 535 ag case 540 case 540 ag case 540, 540c ag case 540c ag case 541 case 541 ag case 541c ag case 545 ag case 570 case 570 ag case 570 agas, case

Table of Contents 1 Preface 1.1 General information 5 2 Lubricants for Four-Cycle Engines 2.1 Engine oils 7 2.2 Lubricating greases 15 3 Lubricants for gas engines 3.1 Engine oils 16 4 Lubricants for Two-Cycle Engines 4.1 Engine oils 18 5 Coolants 5.1 General information 20 5.2 Fresh water requirements 21 5.3 Emulsifiable corrosion-inhibiting .

ELF has developed a complete range of lubricants for RENAULT: f engine oils f manual and automatic gearbox oils Benefiting from the research applied to Formula 1, lubricants are very high-tech products. Updated with the help of RENAULT’s technical teams, this range is perfectly compatible with the specific features of the brand’s vehicles. f ELF lubricants enhance your vehicle’s .

iii Foreword THIS PUBLICATION, Fuels and Lubricants Handbook: Technology, Properties, Performance, and Testing, 2nd Edition, was sponsored by ASTM Committee D02 on Petroleum Fuels and Lubricants and edited b

APPROVED LUBRICANTS - UNITED STATES "GENUINE ROADRANGER" LUBRICANTS SUPPLIER PRODUCT USE Eaton Corporation Roadranger Synthetic Lubricants P.O. Box 4013 Kalamazoo, MI 49003-4013 Roadranger SAE 50 Roadranger EP 75W-90 Roadranger FE 75W-90 (Fuel Efficient) Roadranger EP 80W-140 Transmission Dr

products. Water-based lubricants have the advantage of being non-staining and they wash off fairly easily. If you are concerned about staining your sheets, put down a large bath or beach towel on top of your sheets. Do not use oil-based lubricants (such as petroleum jelly

This book is meant to provide a thorough introduction to Description Logics, equently,thebookisdividedintothreeparts: Part I introduces the theoretical foundations of Description Logics, addressing some of