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SONNEBORN PRODUCT DATASONOGUARD APPLICATION OF PRIMERApplication Methods of Systems1. Prime concrete substrate (if required).PrimingSonoguard can be applied in several differentsystems depending on the degree of traffic thesystem is exposed to. In areas of extreme traffic(turning lanes, pay booths, ramps, entrances andexits), apply the Extra Heavy-Duty Traffic System(refusal method). The following summary brieflydescribes each method. All coverage rates areapproximate.2. Apply 25 wet mils (0.6 mm) Sonoguard BaseCoat using a proper notched squeegee at 60ft2/gallon (1.5 m2/L). Immediately backroll to levelBase Coat. Allow to cure overnight.NOTE: When primer is required on a job, follow thesesteps. When applying Sonoguard without using aprimer, proceed to Application.1. After thoroughly vacuuming the surface, applyPrimer 772 VOC or Primer 770 to all the properlyprepared deck surfaces at the rate of 200 – 250ft2/ gallon (4.9 – 6.1 m2/L). Using a roller pan and ashort- to medium-nap roller cover, force the primerinto pores and voids to eliminate pinholes. Do notapply over prestriping. Use only solvent-resistanttools and equipment.2. Allow primer to dry tack free. Base Coat must beapplied the same working day.Application of Base Coat1. All preparatory work must be completed beforeapplication begins. Be certain the substrate is clean,dry, stable, and properly profiled. Sealants andprestriping should be properly cured. Apply the base,mid, and finish coats with a properly sized squeegeeto arrive at the required mil thicknesses.2. The best method to ensure the proper wet filmthickness is the use of a grid system. Divide thesurface to be coated into grids and calculate thesquare footage of each. Refer to the coverage chart todetermine the quantity of Sonoguard needed for eachgrid to arrive at the required mil thicknesses. Forexample, one pail of Sonoguard Base Coat will coveran area approximately 300 ft2 (28 m2), or a grid 30 by10 ft (9 by 3 m) at 25 wet mils (0.6 mm). The milthickness of all coats can also be verified by the useof a wet-mil thickness gauge.3. Apply Base Coat 25 wet mils thick (0.6 mm)using a proper notched squeegee to entire decksurface, overcoating the properly prepared cracks,joints, and flashings. For sloped areas, use slopegrade Base Coat. Do not coat expansion joints over1" (25 mm) wide.4. Allow curing time of overnight (16 hourminimum). Slightly extend the curing time in cool ordry weather conditions. The surface of the base coatshould have a slight tack. If the coating has beenexposed for a prolonged period, consult TechnicalService for recommendations.IMPORTANT NOTE: All coverage rates are approximate andmay vary due to the application technique used. Actualcoverage rate will depend on finish and porosity of thesubstrate.LIGHT- TO MEDIUM- DUTY TRAFFIC & PEDESTRIAN SYSTEMLIGHT TO MEDIUM DUTY TRAFFICAND PEDESTRIAN SYSTEM4. Remove all loose aggregate, then apply 20 mils(0.5 mm) Sonoguard Top Coat using a flatsqueegee at 80 ft2 per gallon (2.0 m2/L). Immediatelybackroll to level Top Coat.5. For additional slip resistance, immediatelybroadcast Sonoguard or equivalent 16-30 roundedsilica sand at a rate of 7-10 lbs/100 ft2 (.34-.49kg/m2) and backroll to encapsulate.Sonoguard Top Coat (25 wet mils)with aggregate backrolled into wet top coat.EXTRA HEAVY-DUTY SYSTEMEXTRA HEAVY DUTY SYSTEM(Aggregate to refusal method)ConcreteSonoguard Base Coat(25 wet mils)Sonoguard Top Coat(20 wet mils)Sonoguard Base Coat(25 wet mils)Sonoguard Primer(if required)1. Prime concrete substrate (if required).2. Apply 25 wet mils (0.6 mm) Sonoguard BaseCoat using a proper notched squeegee at 60ft2/gallon (1.5 m2/L). Immediately backroll to levelBase Coat. Allow to cure overnight.3. Apply 25 wet mils (0.6 mm) Sonoguard TopCoat using a proper notched squeegee at 60ft2/gallon (1.5 m2/L). Immediately backroll to level TopCoat material. While the coating is still wet,broadcast Sonoguard Aggregate or equivalent 16 –30 rounded silica sand at 10 – 15 lbs/100 ft2 (0.5 –0.7 kg/m2), then backroll into the coating to fullyencapsulate.HEAVY-DUTY TRAFFIC SYSTEMHEAVY DUTY TRAFFIC SYSTEM(Aggregate to Refusal Method)Sonoguard Top Coat(20 wet mils)Sonoguard Base Coat(25 wet mils)Sonoguard Top Coat (20 wet mils)with aggregate to refusalConcreteSonoguard Primer(if required)20.43. Apply 20 wet mils (0.5 mm) Sonoguard TopCoat using a notched squeegee at 80 ft2/gallon(2.0 m2/L). Immediately backroll to level Top Coat.While coating is still wet, broadcast Sonoguard Aggregate or 16 – 30 rounded silica sand to refusalat approximately 30 – 50 lbs/100 ft2 (1.5 – 2.4kg/m2). Allow to cure overnight.Sonoguard Top Coat (25 wet mils)with aggregate to refusalConcreteSonoguard Primer(if required)1. Prime concrete substrate (if required).2. Apply 25 wet mils (0.6 mm) Sonoguard BaseCoat using a proper notched squeegee at 60ft2/gallon (1.5 m2/L). Immediately backroll to levelBase Coat. Allow to cure overnight.3. Apply 25 wet mils (0.6 mm) Sonoguard TopCoat using a proper notched squeegee at 50ft2/gallon (1.2 m2/L). Immediately backroll to level TopCoat. While the coating is still wet broadcastSonoguard Aggregate or 16 – 30 rounded silicasand to refusal at 50 – 70 lbs/100 ft2 (2.5 - 3.4kg/m2). Allow to cure overnight.4. Remove all loose aggregate, then apply 20 wetmils (0.5 mm) Sonoguard Top Coat using a flatsqueegee at 80 ft2/gallon (2.0 m2/L). Immediatelybackroll to evenly level Top Coat.5. For additional slip resistance, immediatelybroadcast Sonoguard aggregate or equivalent at arate of 7-10 lbs/100ft2 (.34-.49 kg/m2) and backrollto encapsulate.

SONNEBORN PRODUCT DATASONOGUARD MockupFor Best PerformanceTroubleshootingProvide mockup of at least 100 ft2 (9.3 m2) toinclude surface profile, sealant joint, crack, flashing,and juncture details and allow for evaluation of slipresistance and appearance of Sonoguard Systems. Concrete should have a minimum compressivestrength of 3,000 psi (20.7 MPa) and be curedfor a minimum of 28 days.Problem—likely causes:1. Install mockup with specified coating types andwith other components noted.2. Locate where directed by architect.3. Mockup may remain as part of work if acceptableto architect.For recoat applications, see Sonoguard RecoatSystem product data sheet.Curing Time For slab on grade applications please contactBASF representative. Be sure to allow for movement in the deck by theproper design and use of expansion and controljoints. When applying sealants, use backing materialsaccording to industry standards. Do not apply when substrates are over 110 F(32 C) or under 40 F (4 C).Allow curing time of 72 hours before vehicular useand 48 hours before pedestrian use. Extend thecuring time in cool-weather conditions. To reduce thetimeframe in which Sonoguard might be vulnerableto inclement weather or to reduce the time betweencoats, use Sonoguard Top Coat Accelerator. When used interior, provide adequate ventilationwith a minimum of 6 air changes per hour.Maintenance Be certain that all aggregate not properlyencapsulated is thoroughly removed.1. Portions of the membrane that exhibit wear areconsidered a maintenance item, and are notconsidered a warrantable item.2. Surfaces may be cleaned with commercialdetergents. Sonneborn recommends that amaintenance agreement be established between theowner and applicator.3. Periodic inspection and repair of damagedsurfaces will greatly prolong the performance and lifeof the system. When adequate ventilation for use of Sonoguard cannot be maintained, refer to product data sheetfor Conipur II Deck Coating System (Form No.1017917). On steep ramps in excess of 15%, contact yourlocal BASF representative. Sonoguard Aggregate 16/30, rounded selectsilica sand is recommended. When applying to metal pan decks or deckscontaining between-slab membranes, contactTechnical Service. Select the proper amount of aggregate topromote slip resistance.4. Remove all sharp debris, such as sand, gravel,and metal on a regular basis to avoid damage to thecoating. Prestripe to level out recessed sealant joints (lessthan 1" [25 mm]) for optimal aestheticappearance.5. When removing snow, avoid the use of metalblades or buckets that may damage the coating. Avoid application of Sonoguard when inclementweather is present or imminent.Clean UpClean all tools and equipment with Reducer 990 orxylene. Do not apply Sonoguard to damp, wet, orcontaminated surfaces. Sonoguard is not suitable for use where chainedor metal-studded tires will be used. Make certain the most current versions ofproduct data sheet and MSDS are being used;call Customer Service (1-800-433-9517) toverify the most current versions. Proper application is the responsibility of theuser. Field visits by BASF personnel are for thepurpose of making technical recommendationsonly and not for supervising or providing qualitycontrol on the jobsite.Irregular appearance—substrate too rough,uneven coating application, uneven aggregatedistribution. SOLUTION: Recoating may improveappearance. The number of additional coat(s) isdependent on the degree of irregularity. A samplerecoat should be done.Premature wear over high spots—failure to grinddown abnormally rough concrete or junctions ofslabs that do not line up evenly. SOLUTION: Grindhigh areas. Recoat affected area with entireSonoguard system.Uneven aggregate distribution—castingaggregate into an uneven coating, not castingaggregate consistently. SOLUTION: Aggregate shouldbe evenly distributed before encapsulation. If thesurface cures unevenly, a recoat may improveappearance. Use a sample area to gauge results ofrecoat.Inadequate slip resistance—inconsistent coatingapplication, failure to properly embed aggregate,overly heavy finish coat. SOLUTION NO. 1: Wheninstalling aggregate to refusal method, incorporatean additional 10 lb/100 ft2 (0.5 kg/m2) aggregate intothe final lock coat. SOLUTION NO. 2: Start with asample area. Lightly abrade surface to exposeaggregate. Refer to Sonoguard Recoat product datasheet.Blisters—coating application too heavy or a wetsubstrate. SOLUTION: Cut blisters and spot repair asneeded.Poor adhesion to concrete—concrete surface toosmooth (not properly profiled) or friable; concretecontaminated by dirt, oil, or moisture, etc. SOLUTION:Fix underlying problem, then reapply Sonoguard system.Intercoat adhesion is poor—preceding coatcontaminated by dirt or moisture; topcoat appliedpast critical recoat time. SOLUTION: Fix underlyingproblem, then reapply Sonoguard system. Foradditional information, contact Sonneborn TechnicalService.Sagging in vertical applications—SOLUTION:Apply multiple thin coats of both base and top coatsto achieve desired film thickness. If puddling doesoccur, backroll as soon as possible.20.5

SONNEBORN PRODUCT DATASONOGUARD Health and SafetySONOGUARD BASE COATWarningSonoguard Base Coat contains titanium dioxide,talc, calcium carbonate, calcium sulfate, stoddardsolvent, toluene diisocyanate, and silicon dioxide.RisksCombustible liquid and vapor. Inhalation of vaporsmay cause irritation and intoxication with headaches,dizziness and nausea. May cause skin and eyeirritation. Potential skin and/or respiratory sensitizer.Ingestion may cause irritation. Reports associaterepeated or prolonged occupational overexposure tosolvents with permanent brain, nervous system, liverand kidney damage. INTENTIONAL MISUSE BYDELIBERATELY INHALING THE CONTENTS MAY BEHARMFUL OR FATAL.PrecautionsKEEP OUT OF THE REACH OF CHILDREN. KEEPAWAY FROM HEAT, FLAME AND SOURCES OFIGNITION. Avoid contact with skin, eyes or clothing.Wash thoroughly after handling. DO NOT takeinternally. Use only with adequate ventilation. Useimpervious gloves, eye protection and if the TLV isexceeded or used in a poorly ventilated area, useNIOSH/MSHA approved respiratory protection inaccordance with applicable federal, state and localregulations. Keep container closed. All label warningsmust be observed until container is commerciallycleaned or reconditioned.First AidIn case of eye contact, flush thoroughly with waterfor at least 15 minutes. SEEK IMMEDIATE MEDICALATTENTION. In case of skin contact, wash affectedareas with soap and water. If irritation persists, SEEKMEDICAL ATTENTION. Remove and washcontaminated clothing. If inhalation causesdiscomfort, remove to fresh air. If discomfort persistsor any breathing difficulty occurs, or if swallowed,SEEK IMMEDIATE MEDICAL ATTENTION.Refer to Material Safety Data Sheet (MSDS) forfurther information.Proposition 65This product contains materials which are known tothe state of California as known to cause cancer,birth defects, or other reproductive harm.VOC ContentSelf-leveling grade: 1.63 lbs/gal or 196 g/L of VOC,less water and exempt solvents.Flash/slope grade: 1.7 lbs/gal or 203.3 g/L of VOC,less water and exempt solvents.20.6SONOGUARD TOP COATWarningSonoguard Top Coat contains mineral spirits, talc,calcium sulfate, and methylene bis (4-cyclohexylisocyanate); it may also contain titanium dioxide andsilicon dioxide.RisksCombustible liquid and vapor. May cause skin andeye irritation. May cause dermatitis and allergicresponses. Potential skin and/or respiratory sensitizer.Inhalation of vapors may cause irritation andintoxication with headaches, dizziness and nausea.Ingestion may cause irritation. Reports associaterepeated or prolonged occupational overexposure tosolvents with permanent brain, nervous system, liverand kidney damage. INTENTIONAL MISUSE BYDELIBERATELY INHALING THE CONTENTS MAY BEHARMFUL OR FATAL.PrecautionsKEEP OUT OF THE REACH OF CHILDREN. KEEPAWAY FROM HEAT, FLAME AND SOURCES OFIGNITION. Keep container closed when not in use.Use only with adequate ventilation. Avoid contactwith skin, eyes and clothing. Wash thoroughly afterhandling. Avoid breathing vapors. Use imperviousgloves, eye protection and if the TLV is exceeded or ifused in a poorly ventilated area, use NIOSH/MSHAapproved respiratory protection in accordance withapplicable federal, state and local regulations. Emptycontainer may contain explosive vapors or hazardousresidues. Do not cut or weld on or near emptycontainer. All label warnings must be observed untilcontainer is commercially cleaned or reconditioned.First AidIn case of eye contact, flush thoroughly with waterfor at least 15 minutes. SEEK IMMEDIATE MEDICALATTENTION. In case of skin contact, wash affectedareas with soap and water. If irritation persists, SEEKMEDICAL ATTENTION. Remove and washcontaminated clothing. If inhalation causesdiscomfort, remove to fresh air. If discomfort persistsor any breathing difficulty occurs, or if swallowed,SEEK IMMEDIATE MEDICAL ATTENTION.Refer to Material Safety Data Sheet (MSDS) forfurther information.Proposition 65This product contains material listed by the state ofCalifornia as known to cause cancer, birth defects, orother reproductive harm.VOC Content1.75 lbs/gal or 209 g/L of VOC, less water andexempt solvents.For medical emergencies only,call ChemTrec (1-800-424-9300)

SONNEBORN PRODUCT DATASONOGUARD TOP COAT(S) WITH APPROPRIATE AGGREGATETOP COAT(S) WITH APPROPRIATE AGGREGATEBASE COATBASE COATPRIMER 770/772 VOC FOR CONCRETE (if required)ROUT OUT 1/4" X 1/4"(6 x 6 mm) MIN.PRIMER 770/772 VOC FOR CONCRETE (if required)SL 1 or SL 2 JOINT SEALANT1/2" MAX DEPTH (13 MM)SL 1 or SL 2 SEALANTPRIMER 733 FOR SEALANTPRIMER 733 FOR SEALANTCONCRETE SLABBOND BREAKER TAPECONCRETE SLABPRIMER 733FOR SEALANTCRACKBACKER RODEXPANSION JOINT1" TO 2” (25 - 51 l(GreaterThanTHAN1”) 1”)CRACKDetailDETAIL(Dynamic)(DYNAMIC)CrackTOP COAT(S) WITH APPROPRIATE AGGREGATETOP COAT(S) WITH APPROPRIATE AGGREGATEBASE COATBASE COATPRIMER 770/772 VOC FOR CONCRETE (if required)PRIMER 770/772 VOC FOR CONCRETE (if required)SL 1 or SL 2 JOINT SEALANT1/2" MAX DEPTH (13 MM)BASE COAT (25 WET MILSOR 0.6 MM) PRESTRIPECRACKCONCRETE SLABCONCRETE SLABPRIMER 733FOR SEALANTPRIMER 770/772CRACK DETAIL (STATIC) - SPORADIC CRACKINGCrack Detail (Static)—Sporadic CrackingBACKER RODEXPANSION JOINT1" (25 MM) OR ail(LessThan1") 1”)TOP COAT(S) WITH APPROPRIATE AGGREGATEBASE COATBASE COAT (25 WET MILS OR 0.6 MM) PRESTRIPECRACKSSEALANTSONOSHIELD REINFORCING FABRICSONOGUARD BASE COATAPPLICATION 4" WIDE PRESTRIPECONCRETE SLABPRIMER 770/772 VOCFOR CONCRETE (if TIC) - ALTERNATEOPTIONCrackOptionforFORWidespread CrackingWIDESPREAD CRACKINGPlywood Application (Seam Detail)20.7

SONNEBORN PRODUCT DATASONOGUARD TOP COAT(S) WITH APPROPRIATE AGGREGATETOP COAT(S)BASE COATPRIMER 770/772 VOC FOR CONCRETE (if required)SAWCUT 1/4 BY 1/4"(6 BY 6 MM) MINIMUMBASE COATNP 1 or NP 2 BASE COAT (25 WET MILS OR 0.6 MM)WITH SONOSHIELD REINFORCINGFABRIC EMBEDDED INTO ITSL 1 or SL 2 SEALANTPRIMER 770/772 VOC FOR CONCRETEUNCOATED AREASPRIMER 733 FOR SEALANTPOURED CONCRETE SLABBACKER RODBOND BREAKER(IF MOVEMENT IS ANTICIPATED)PRIMER 733FOR ionDetailPRIMER 733 FOR SEALANTCONCRETE WALLCONCRETE SLABJOINTWALL/SLABJointat ATWall/SlabTOP COAT(S) WITHAPPROPRIATEAGGREGATESEXTEND PRIMER UPWARD ASFAR AS BOTH CANT BEAD ANDFINISH CANT WILL BE APPLIEDBASE COATCANT BEADNP 1 / NP 2 (1/2 - 1" DEEP)PRIMER 770/772 VOCFOR CONCRETE(if required)ROOF DRAINTOP COAT(S)BASE COATPRIMER 733 FOR SEALANTCONCRETE DECKPRIMER 770/772 VOC(if required)CONCRETE SLABWATER TIGHT SEALNP 1 / NP 2 (1/4 - 1/2" 0R 6 - 13 MM DEEP)PRIMER 733FOR etailRoofDrainROOFDRAINCONCRETE WALLCONCRETE WALLCANT BEAD NP 1 /NP 2 (1/2 - 1" OR 13 - 25 MM DEEP)PRIMER 733 FOR SEALANTCONCRETE SLABCANT BEADNP 1 /NP 2 (1/2 - 1" OR 13 - 25 MM DEEP)PRIMER 770/772 VOC FOR CONCRETESONOGUARD BASECOAT(25 WET MILS OR 0.6 MM)SONOGUARD SYSTEMTOP COAT(S)BASE COATSONOGUARD SYSTEMTOP COAT(S)BASE COATCONCRETE SLABSlab Abutting WallBASF Construction Chemicals, LLC –Building Systems889 Valley Park DriveShakopee, MN, 55379PRIMER 770/772 VOC FOR CONCRETEWall Bearing on SlabLIMITED WARRANTY NOTICE Every reasonable effort is made to apply BASF exacting standards both in the manufacture of our products and in the information which we issue concerning these products and their use. Wewarrant our products to be of good quality and will replace or, at our election, refund the purchase price of any products proved defective. Satisfactory results depend not only upon quality products, but also upon many factorsbeyond our control. Therefore, except for such replacement or refund, BASF MAKES NO WARRANTY OR GUARANTEE, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE ORMERCHANTABILITY, RESPECTING ITS PRODUCTS, and BASF shall have no other liability with respect thereto. Any claim regarding product defect must be received in writing within one (1) year from the date of shipment. No claimwill be considered without such written notice or after the specified time interval. User shall determine the suitability of the products for the intended use and assume all risks and liability in connection therewith. Anyauthorized change in the printed recommendations concerning the use of our products must bear the signature of the BASF Technical Manager.This information and all further technical advice are based on BASF’s present knowledge and experience. However, BASF assumes no liability for providing such information and advice including the extent to which such information andadvice may relate to existing third party intellectual property rights, especially patent rights. In particular, BASF disclaims all CONDITIONS AND WARRANTIES, WHETHER EXPRESS OR IMPLIED, INCLUDING THE IMPLIED WARRANTIESOF FITNESS FOR A PARTICULAR PURPOSE OR MERCHANTABILITY. BASF SHALL NOT BE RESPONSIBLE FOR CONSEQUENTIAL, INDIRECT OR INCIDENTAL DAMAGES (INCLUDING LOSS OF PROFITS) OF ANY KIND. BASF reservesthe right to make any changes according to technological progress or further developments. It is the customer’s responsibility and obligation to carefully inspect and test any incoming goods. Performance of the product(s) described hereinshould be verified by testing and carried out only by qualified experts. It is the sole responsibility of the customer to carry out and arrange for any such testing. Reference to trade names used by other companies is neither a recommendation,nor an endorsement of any product and does not imply that similar products could not be used.For professional use only. Not for sale to or use by the general public.20.8Form No. 1017893 3/10Printed on recycled paper including 10% post-consumer fiber. 2010 BASFPrinted in U.S.A.

Sonoguard Top Coat Tint Base (Form No. 1017936). Shelf Life SONOGUARD BASE COAT AND SONOGUARD TOP COAT: 5 gallon pails, 1 year when properly stored. SONOGUARD BASE COAT AND SONOGUARD TOP COAT: 55 gallon drums, 9 months when properly stored. TOP COAT ACCELERATOR, PINT CANS: 2 years whe