Manual: Rosemount 3051S Electronic Remote Sensor (ERS .
Reference Manual00809-0100-4804, Rev CBNovember 2016Rosemount 3051S Electronic Remote Sensor(ERS) System
Reference ManualContents00809-0100-4804, Rev CBNovember 20161Section 1: Introduction1.1 Using this manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11.2 Product recycling/disposal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Section 2: Installation2.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.3 Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42.4 Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.4.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.4.2 Mechanical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52.4.3 Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62.5 Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.5.1 Identify Rosemount ERS Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.5.2 Mount each Rosemount ERS Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.5.3 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112.5.4 Consider housing orientation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132.5.5 Configure security and alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142.5.6 Connect wiring and power up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152.5.7 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192.6 Rosemount manifolds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222.6.1 Rosemount 305 Manifold installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232.6.2 Rosemount 304 Manifold installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 232.6.3 Rosemount 306 Manifold installation procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 242.6.4 Manifold valve configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 243Section 3: Configuration3.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 253.2.1 Setting the loop to manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.3 Wiring diagrams. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.4 Basic setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263.4.1 Device tagging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.4.2 Units of measure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.4.3 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 273.4.4 Variable mapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.4.5 Analog output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 283.4.6 Alarm and saturation levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Contentsiii
Reference ManualContents00809-0100-4804, Rev CBNovember 20163.5 Additional configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.5.1 Local display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.5.2 Burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 303.5.3 Multidrop communication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 313.5.4 Scaled variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 323.5.5 Module assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 373.5.6 Process alerts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 383.6 HART menu trees . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 394Section 4: Operation and Maintenance4.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.2 Safety messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 434.3 Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444.3.1 Calibration overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 444.3.2 PHI and PLO sensor calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 454.3.3 DP calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 464.3.4 Analog output trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474.3.5 Recall factory trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 474.4 Functional tests . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.4.1 Find device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 484.5 Field upgrades and replacements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.5.1 Disassembly considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.5.2 Labeling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.5.3 Remove the terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 494.5.4 Removing the electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 504.5.5 Remove the SuperModule from the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.5.6 Attach the SuperModule to the housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.5.7 Install electronics assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 514.5.8 Install the terminal block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524.5.9 Reassemble the process flange . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 525Section 5: Troubleshooting5.1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555.2 Device overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555.2.1 HART host diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555.2.2 LCD display diagnostics. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 555.3 Measurement quality status . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 595.4 Service support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59ivContents
Reference ManualContents00809-0100-4804, Rev CBNovember 20166Section 6: Safety Instrumented Systems Requirements6.1 Safety Instrumented Systems (SIS) Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616.1.1 Rosemount ERS Systems safety certified identification . . . . . . . . . . . . . . . . . . . . . . . . . . 616.1.2 Installation in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 616.1.3 Configuring in SIS applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 626.1.4 Rosemount 3051S SIS operation and maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 636.1.5 Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63AAppendix A: Specifications and Reference DataA.1 Performance specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65A.1.1 Conformance to specification ( 3s) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65A.1.2 Reference accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65A.2 Functional specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68A.2.1 Range and sensor limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68A.2.2 Minimum span limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68A.2.3 Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69A.2.4 HART specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69A.2.5 Process temperature limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70A.3 Physical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71A.3.1 Maximum cable length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71A.3.2 Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71A.3.3 Process connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71A.3.4 Process wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72A.3.5 Non-wetted parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72A.4 Dimensional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73A.5 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82A.6 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109BAppendix B: Product CertificationsB.1 European Directive Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113B.2 Ordinary Location Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113B.3 Installing Equipment in North America . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113B.4 USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113B.5 Canada . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114B.6 Europe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114B.7 International . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115B.8 Brazil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116B.9 China . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117Contentsv
ContentsNovember 2016Reference Manual00809-0100-4804, Rev CBB.10 EAC — Belarus, Kazakhstan, Russia . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119B.11 Japan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119B.12 Republic of Korea . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119B.13 Combinations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119B.14 Additional Certifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119viContents
Reference Manual00809-0100-4804, Rev CBTitle PageNovember 2016Rosemount 3051S Electronic RemoteSensor (ERS) SystemNOTICERead this manual before working with the product. For personal and system safety, and for optimumproduct performance, make sure you thoroughly understand the contents before installing, using, ormaintaining this product.For technical assistance, contacts are listed below:Customer CentralTechnical support, quoting, and order-related questions.Americas 1 800 999 9307Europe 41 (0) 41 768 6111Middle east 971 4 811 8100Asia 65 6777 8211North American Response CenterEquipment service needs.1-800-654-7768 (24 hours—includes Canada)Outside of these areas, contact your local Emerson representative.The products described in this document are NOT designed for nuclear-qualified applications. Usingnon-nuclear qualified products in applications that require nuclear-qualified hardware or products maycause inaccurate readings.For information on Rosemount nuclear-qualified products, contact your local Emerson SalesRepresentative.Title Pagevii
Reference ManualTitle Page00809-0100-4804, Rev CBNovember 2016Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury. Do not remove the housing covers in explosive atmospheres when the circuit is live. Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments inthe loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Both housing covers must be fully engaged to meet flameproof/explosion-proof requirements. Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardouslocation certifications.Electrical shock could cause death or serious injury. If the Rosemount ERS System is installed in a high-voltage environment and a fault or installationerror occurs, high voltage may be present on the sensor leads and terminals. Use extreme caution when making contact with the leads and terminals.Process leaks could result in death or serious injury. Install and tighten all four flange bolts before applying pressure. Do not attempt to loosen or remove flange bolts while the Rosemount ERS System is in service. Replacement equipment or spare parts not approved by Emerson for use as spare parts could reducethe pressure retaining capabilities of the transmitter and may render the instrument dangerous. Use only bolts supplied or sold by Emerson as spare parts.Improper assembly of manifolds to traditional flange can damage the device. For the safe assembly of the manifold to the sensor flange, bolts must break the back plane of theflange web (i.e. bolt hole) but must not contact the sensor module.Static electricity can damage sensitive components.Observe safe handling precautions for static-sensitive components. viiiTitle Page
Reference ManualIntroduction00809-0100-4804, Rev CBNovember 2016Section 11.1IntroductionUsing this manualThe sections in this manual provide information on installing, operating, and maintaining a Rosemount 3051S Electronic Remote Sensor (ERS) System with HART protocol. The sections are organized asfollows: Section 2: Installation contains mechanical and electrical installation instructions, and field upgradeoptions.1.2 Section 3: Configuration provides instruction on commissioning and operating a Rosemount ERSSystem. Information on software functions, configuration parameters, and online variables is alsoincluded. Section 4: Operation and Maintenance contains operation and maintenance techniques. Section 5: Troubleshooting provides troubleshooting techniques for the most common operatingproblems. Section 6: Safety Instrumented Systems Requirements contains all certification and operationinformation for SIS applications. Appendix A: Specifications and Reference Data supplies reference and specification data as well asordering information. Appendix B: Product Certifications contains approval information and European ATEX directiveinformation.Product recycling/disposalRecycling of equipment and packaging should be taken into consideration and disposed of in accordancewith local and national legislation/regulations.Introduction1
IntroductionReference ManualNovember 201600809-0100-4804, Rev CB2Introduction
Reference ManualInstallation00809-0100-4804, Rev CBSection 2November 2016InstallationOverview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Safety messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3Models covered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 4Installation procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 8Rosemount manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 222.1OverviewThis section covers installation considerations for the Rosemount 3051S Electronic Remote Sensor(ERS) System. A Quick Start Guide is shipped with every Rosemount 3051S ERS Transmitter to describebasic installation, wiring, configuration, and startup procedures. Dimensional drawings for eachRosemount 3051S ERS Transmitter are included in Appendix A: Specifications and Reference Data.2.2Safety messagesProcedures and instructions in this section may require special precautions to ensure the safety ofpersonnel performing the operation. Information that raises potential safety issues is indicated with awarning symbol (). Refer to the following safety messages before performing an operation precededby this symbol.Failure to follow these installation guidelines could result in death or serious injury. Make sure only qualified personnel perform the installation.Explosions could result in death or serious injury. Do not remove the housing covers in explosive atmospheres when the circuit is live. Before connecting a Field Communicator in an explosive atmosphere, make sure the instruments inthe loop are installed in accordance with intrinsically safe or non-incendive field wiring practices. Both housing covers must be fully engaged to meet flameproof/explosion-proof requirements. Verify the operating atmosphere of the transmitter is consistent with the appropriate hazardouslocation certifications.Electrical shock could cause death or serious injury. If the Rosemount ERS System is installed in a high-voltage environment and a fault or installationerror occurs, high voltage may be present on the sensor leads and terminals. InstallationUse extreme caution when making contact with the leads and terminals.3
Reference ManualInstallation00809-0100-4804, Rev CBNovember 2016Process leaks could result in death or serious injury. Install and tighten all four flange bolts before applying pressure. Do not attempt to loosen or remove flange bolts while the Rosemount ERS System is in service. Replacement equipment or spare parts not approved by Emerson for use as spare parts couldreduce the pressure retaining capabilities of the transmitter and may render the instrumentdangerous. Use only bolts supplied or sold by Emerson as spare parts.Improper assembly of manifolds to traditional flange can damage the device. For the safe assembly of the manifold to the sensor flange, bolts must break the back plane of theflange web (i.e. bolt hole) but must not contact the sensor module.Static electricity can damage sensitive components.Observe safe handling precautions for static-sensitive components. 2.3Models coveredThe Rosemount ERS System is a flexible, 2-wire HART architecture that calculates differential pressure(DP) electronically, using two pressure sensors. The pressure sensors are linked together with anelectrical cable and synchronized to create a single Rosemount ERS System. The sensors used in theRosemount ERS System can consist of any combination of Rosemount 3051SAM and 3051SAL models.One of the sensors is required to be a “Primary” and the other is required to be a “Secondary.”The Primary sensor contains the 4–20 mA loop termination and optional LCD display. The Secondarysensor is made up of a pressure sensor module and junction box housing that is connected to theprimary sensor, using a standard instrument cable.Rosemount 3051SAM Scalable ERS Measurement Transmitter Coplanar and In-Line sensor module platforms Variety of process connections including NPT, flanges, manifolds, and Rosemount 1199 RemoteDiaphragm SealsRosemount 3051SAL Scalable ERS Level Transmitter Integrated transmitter and remote diaphragm seal in a single model number Variety of process connections including flanged, threaded, and hygienic remote diaphragm sealsRosemount 300ERS Housing Kit4 Upgrade and convert an existing Rosemount 3051S Transmitter into a Rosemount 3051S ERSTransmitter. Easily order replacement housings and electronics for an existing Rosemount ERS System.Installation
Reference ManualInstallation00809-0100-4804, Rev CBNovember 2016Figure 2-1. Rosemount ERS Models and Possible ConfigurationsRosemount 3051SAMIn-Line (Primary)Rosemount3051SAM In-Line(Secondary)Rosemount 3051SAL Coplanarwith FF Seal (Primary)Rosemount 3051SAL Coplanar with FF Seal 051SAM In-Line(Secondary)Rosemount 3051SAL Coplanar withFF Seal and Remote Display(Primary)Measurement performance depends upon proper installation of each transmitter and impulse piping.Mount each Rosemount 3051S ERS Transmitter close to the process and use minimum piping to achievebest performance. Also, consider the need for easy access, personnel safety, practical field calibration,and a suitable environment. Install each sensor to minimize vibration, shock, and temperaturefluctuation.NoteInstall the enclosed pipe plugs (found in the box) in any unused conduit openings. For proper straightand tapered thread engagement requirements, see the appropriate approval drawings in Appendix B:Product Certifications. For material compatibility considerations, see Material Selection Technical Note.2.4.2MechanicalFor dimensional drawing information, refer to “Dimensional drawings” on page 73.For steam service or for applications with process temperatures greater than the limits of eachRosemount 3051S ERS Transmitter, do not blow down impulse piping through either sensor. Flush lineswith the blocking valves and refill lines with water before resuming measurement.If a Rosemount 3051S ERS Transmitter is mounted on its side, position the flange/manifold to ensureproper venting or draining.Field terminal side of housingMount each Rosemount ERS Sensor so the terminal side is accessible. Clearance of 0.75-in. (19 mm) isrequired for cover removal.Electronics side of housingProvide 0.75-in. (19 mm) of clearance for units without an LCD display. Three inches of clearance isrequired for cover removal if an LCD display is installed.Installation5
Reference ManualInstallation00809-0100-4804, Rev CBNovember 2016Cover installationAlways ensure a proper seal by installing the housing covers so that metal contacts metal in order toprevent performance degradation due to environmental effects. For replacement cover O-rings, useRosemount O-rings (part number 03151-9040-0001).Conduit entry threadsFor NEMA 4X, IP66, and IP68 requirements, use thread seal (PTFE) tape or paste on male threads toprovide a watertight seal.Cover jam screwFor housings shipped with a cover jam screw (as shown in Figure 2-2), the screw should be properlyinstalled once the Rosemount ERS System has been wired and powered up. The cover jam screw isintended to prevent the removal of the housing covers in flameproof environments without the use oftools. Follow these steps to install the cover jam screw:1. Verify the cover jam screw is completely threaded into the housing.2. Install the housing covers and verify that metal contacts metal in order to meetflameproof/explosion-proof requirements.3. Using an M4 hex wrench, turn the jam screw counterclockwise until it contacts the housing cover.4. Turn the jam screw an additional 1/2 turn counterclockwise to secure the cover. Application ofexcessive torque may strip the threads.5. Verify the covers cannot be removed.Figure 2-2. Cover Jam ScrewPlantWeb housingJunction Box housingBAA. 23 Cover jam screw (1 per side)B. Cover jam screw2.4.3EnvironmentalAccess requirements and cover installation can help optimize transmitter performance. Mount eachtransmitter to minimize ambient temperature changes, vibration, mechanical shock, and to avoidexternal contact with corrosive materials. Refer to Appendix A: Specifications and Reference Data fortemperature operating limits.6Installation
Reference ManualInstallation00809-0100-4804, Rev CBNovember 2016NoteThe Rosemount ERS System contains additional electrical protection that is inherent to the design. As aresult, ERS Systems cannot be used in applications with floating electrical grounds greater than 50 Vdc(such as Cathodic Protection). Consult an Emerson Sales Representative for additional information orconsiderations on use in similar applications.Figure 2-3. Rosemount 3051S ERS Installation FlowchartSTART HEREBenchNoCommissioning?Field InstallationYesRun “BasicSetup” WizardDevice TaggingVerifyIdentify PHI and PLORosemount ERSSensorsReview RosemountERS SystemConfigurationMount EachRosemount ERSSensorVerify PHI and PLODesignationsConsider HousingRotationUnits of Measureand DampingVariable Mapping4 and 20 mA RangePointsAlarm andSaturation LevelsApply PressureSet SwitchesBenchCommissioning?YesConnect Wiringand Apply PowerNoRefer to Section 4:Operation andMaintenanceTrimRosemount ERSSystem forMounting EffectsFinishInstallation7
Reference ManualInstallation00809-0100-4804, Rev CBNovember 20162.5Installation procedures2.5.1Identify Rosemount ERS SensorsA
Rosemount 300ERS Housing Kit Upgrade and convert an existing Rosemount 3051S Transmitter into a Rosemount 3051S ERS Transmitter. Easily order replacement housings and electronics for an existing Rosemount ERS System. Process leaks could result in death or serious injury. Install and tighten all four flange bolts before applying pressure.
Rosemount 3051S Coplanar DP and Gage 0 82 274 40 Rosemount 3051S Coplanar Absolute, In-line Gage and Absolute 0 80 260 37 Rosemount 3051S Flow Meter based on 1195, 405, or 485 primaries 0 90 274 51 Rosemount 3051S Level Transmitter (w/o additional seal) 0 82 274 74. Safety Manual 00809-0700-4801 Installation and commissioning March 2021. 7 \(1 .
Rosemount 3051S Pressure Transmitter High accuracy pressure measurement for tank gauging systems Note For the general 3051S Product Data Sheet, see document number 00813-0100-4801. 2 Rosemount 3051S October 2014 www.rosemount-tg.com Rosemount 3051S pressure transmitter in tank gauging
3 March 2015 Rosemount DP Level www.rosemount.com Rosemount 3051S Electronic Remote Sensor Systems The Rosemount 3051S ERS System is a new digital DP Level architecture that links two 3051S pressure sensors together electronically. Differential pressure, level, and volume is calculate
Rosemount 3051S Series October 2008 4 Rosemount 3051S Scalable Products Rosemount 3051S MultiVariable Transmitter See ordering information on page 39. † Performance up to 0.65% flow accuracy over 14:1 flow turndown † Mass, energy, actual volumetric, and totalized flow outputs † Differential pressure, gage or absolute pressure, and
Rosemount 3051S/3051/2051/3095 Rosemount 1151 D C D Rosemount 3051S/3051/2051/3095 Rosemount 1151 Februari 2019. 8 Snelstartgids 2.6 Montagerichting inline-druktransmitter De drukpoort aan de lage kant (ref. atmosferische druk) op de inline-verschildruktransmitter bevindt zich in de hals van de transmitter, achter
This guide provides basic guidelines for Rosemount 3051S Series Pressure Transmitters. It also provides the basic electronic guidelines for the Rosemount 3051SFA Reference Manual, Rosemount 3051SFC Reference Manual, and Rosemount 3051SFP Reference Manual. It does not provide instructions for diagnostics, maintenance, service, or troubleshooting.
Rosemount 3051S March 2008 4 Rosemount 3051S Selection Guide Rosemount 3051S_C Coplanar Differential, Gage, and Absolute See ordering information on page 31. † Performance up to 0.025% accuracy and 200:1 rangedown † Available 10-year stability and 12-year limited warranty † Coplanar platform enables integrated manifold, primary element and
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