VARIABLE SPEED SCROLL SAW DSH/E - Lowe's
ProxxonTools.comVARIABLE SPEED SCROLL SAWDSH/EManual
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Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite Mechanical Scroll Saw DSH/E with electronic speed control .6General Safety Instructions: .7Additional Safety Instructions .8Grounding Instructions .10Legend (fig. 1) .10Description of machine (also see fig. 1a and 1b) .10Technical data .11Set-up and commissioning of the saw: .11Unpacking (fig. 1a and 1b): .11Attaching Blade Guard .11Setting up the saw: .11Adjust and set angle display (fig. 2): .12Assembling the air nozzle (fig. 3): .12Connecting the vacuum cleaner (fig. 4): .12Saw blades .12Clamping in the saw blade (fig. 5a and 5b): .12Saw blades with cross pin (fig. 5a). .12Saw blades with flat ends (hand or leaf saw blades, see fig. 5b): .12Finely setting the correct saw tensioning (fig. 6): .12Removing saw blade (fig. 5a and 5b):.13Working with the saw: .13General information for working with mechanical scroll saw: .13Selecting the saw blade: .13Selecting the speed: .14Possible causes of faults: .14Sawing (fig. 7) .14Inside cuts (fig. 8) .14Grain cuts: .14Care and maintenance .15Accessories .151 Mechanical Scroll Saw DSH/E with electronicspeed controlPROXXON does not accept responsibility for the safefunctioning of the machineif it is handled in a manner which constitutes improper use,if it is used for other purposes which are not specified in theinstruction manual,Dear customer!if the safety regulations are not observed.Using these instructionsWarranty claims are invalid if makes it easier to get familiar with the device prevents malfunctions caused by improper handling, and1. the machine is incorrectly operated,2. the machine has not been sufficiently maintained. lengthens the service life of your device.NOTE:Keep this instruction manual in an easily accessible place.Only operate this machine if you are qualified to do so andfollow the guidelines in this instruction manual.-6-In the interests of your safety, please always observe thesafety regulations. Only use genuine PROXXON spare parts.We reserve the right to make further alterations for thepurpose of technical progress. We wish you every successwith your machine.
Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite 7Read and understand the entire ownersmanual before attempting assembly oroperation!2 General safety instructions11. ALWAYS USE SAFETY GLASSES. Also use face or dustmask if cutting operation is dusty. Everyday eyeglassesonly have impact resistant lenses, they are NOT safetyglasses.12. SECURE WORK. Use clamps or a vise to hold workwhen practical. It's safer than using your hand and itfrees both hands to operate tool.13. DON'T OVERREACH. Keep proper footing and balance atall times.Read and become familiar with this entire instructions manual.Learn the tool s applications, limitations and possible hazards.SAVE THESE INSTRUCTIONS1. KEEP GUARDS IN PLACE and in working order.2. REMOVE ADJUSTING KEYS AND WRENCHES. Formhabit of checking to see that keys and adjustingwrenches are removed from tool before turning it on.14. MAINTAIN TOOLS WITH CARE. Keep tools sharp andclean for best and safest performance. Follow instructionsfor lubricating and changing accessories.15. DISCONNECT TOOLS before servicing; when changingaccessories, such as blades, bits, cutters, and the like.16. REDUCE THE RISK OF UNINTENTIONAL STARTING.Make sure switch is in off position before plugging in.3. KEEP WORK AREA CLEAN. Cluttered areas and benchesinvite accidents.17. USE RECOMMENDED ACCESSORIES. Consult theowner's manual for recommended accessories. The use ofimproper accessories may cause risk of injury to persons.4. DON'T USE IN DANGEROUS ENVIRONMENT. Don't usepower tools in damp or wet locations, or expose them torain. Keep work area well lighted.18. NEVER STAND ON TOOL. Serious injury could occur if thetool is tipped or if the cutting tool is unintentionallycontacted.5. KEEP CHILDREN AWAY. All visitors should be kept safedistance from work area.19. CHECK DAMAGED PARTS. Before further use of the tool,a guard or other part that is damaged should be carefullychecked to determine that it will operate properly andperform its intended function - check for alignment ofmoving parts, binding of moving parts, breakage of parts,mounting, and any other conditions that may affect itsoperation. A guard or other part that is damaged shouldbe properly repaired or replaced.6. MAKE WORKSHOP KID PROOF with padlocks, masterswitches, or by removing starter keys.7. DON'T FORCE TOOL. It will do the job better and saferat the rate for which it was designed.8. USE RIGHT TOOL. Don't force tool or attachment to do ajob for which it was not designed.9. USE PROPER EXTENSION CORD. Make sure yourextension cord is in good condition. When using anextension cord, be sure to use one heavy enough to carrythe current your product will draw. An undersized cordwill cause a drop in line voltage resulting in loss of powerand overheating. Table 1 shows the correct size to usedepending on cord length and nameplate ampere rating.If in doubt, use the next heavier gage. The smaller thegage number, the heavier the cord. ExceptionNo. 1: The reference to the table and the table itself maybe omitted if a statement indicating the appropriate gageand length is incorporated into the instruction.ExceptionNo. 2: The information regarding extension cords neednot be provided for a permanently connected tool.20. DIRECTION OF FEED. Feed work into a blade or cutteragainst the direction of rotation of the blade or cutter only.21. NEVER LEAVE TOOL RUNNING UNATTENDED. TURNPOWER OFF. Don't leave tool until it comes to a completestop.Table 1:Minimum gage for cord:Total length ofcord in feet25 ft50 ft100 ft150 ftAWG:1816161410. WEAR PROPER APPAREL. Do not wear loose clothing,gloves, neckties, rings, bracelets, or other jewelry whichmay get caught in moving parts. Non-slip footwear isrecommended. Wear protective hair covering to containlong hair. Exception: The reference to gloves may beomitted from the instructions for a grinder.-7-
Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite 8IMPORTANTAdditional Safety Instructions For Scroll SawsYour safety is very important! Please follow the warningsbelow :3. Additional Safety Instructions For Scroll SawsSafety is a combination of common sense, staying alert andknowing how your scroll saw works. Read this manual tounderstand this saw and become familiar with its contents,including all the safety warnings. Do not allow familiarity(gained from frequent use of your Scroll Saw) to becomecommonplace. Always remember that a careless fraction of asecond is sufficient to inflict severe injury.Developing these habits in your shop and safety will becomesecond nature to you.ALWAYS WEAR EYE PROTECTIONProjectiles thrown away from the machine could cause seriouspermanent eye damage. Always wear safety goggles, notglasses, complying with ANSI Z87.1 (or in Canada CSA Z94-3M88). Everyday eyeglasses have only impact resistant lenses.They are not safety glasses! Safety goggles are available atmany local retail stores. Glasses or goggles not in compliancewith ANSI or CSA could seriously hurt you when they break.DO NOT REMOVE JAMMED CUTOFF PIECES UNTILBLADE HAS STOPPED1Before freeing any jammed material or loose pieces from thesaw table, turn the machine off, wait for all moving parts tostop and unplug the saw!MAINTAIN PROPER ADJUSTMENT OF BLADE TENSIONAND BLADE GUARDSQuick Release Tension Lever should be in the correct positionbefore operating. Make sure the blade tension is properlyadjusted: For finely setting the correct saw blade tension youcan use the knob on the upper back part of the housing,observe the instruction manual!HOLD WORK PIECE FIRMLY AGAINST TABLEPlan the way you will hold the work piece from start to finish;and follow the instructions:Reduce the Risk of awkward operations and hand positionswhere a sudden slip could cause fingers or hand to move intothe blade. Keep your face and body to one side of the blade, outof line with a possible thrown piece if the blade should break.Always use extra caution with large, very small or awkwardwork pieces! Do not use this Scroll Saw to finish pieces toosmall to hold by hand, and, if necessary, use extra supports(saw horses, V-blocks, tables, etc.) for any work pieces largeenough to tip when not held down to the table top. Support round material such as tubing or dowel rods. Theyhave a tendency to roll during a cut, causing the blade to“bite”. To avoid this, always use “V” blocks.-8- When cutting irregularly shaped work pieces, plan your workso it will not pinch the blade. A piece of molding, for example,must lay flat or be held by a fixture or jig that will not let ittwist, rock or slip while being cut. Cut only one work piece at a time. Clear everything except the work piece and related supportdevices off the table before turning the saw on.Never turn your Scroll Saw on before clearing the table of allobjects (tools, scraps of wood, etc.) except for the work pieceand related feed or support devices for the operation planned.Do not use another person as a substitute for a tableextension, or as additional support for a work piece or to helpfeed, support or pull the work piece.INSTALL BLADE TEETH POINTING DOWN TOWARDSTABLEThe Scroll Saw should cut on the down stroke. Always makesure blade teeth are oriented downward toward table.KEEP FINGERS IN A SAFE DISTANCE FROM THE BLADEDo not cut pieces so small that your fingers go under theblade guard. Never reach in blade cutting path with yourhands or fingers.Use jigs or fixtures to hold the work and keep your handsaway from the blade.When making a very small cut out, always secure the workpiece to a scrap piece of plywood with double faced tape. Thisway, the work is supported and your fingers are away from theblade.BLADE GUARD/HOLD DOWN MUST CONTACTWORKPIECENever use your Scroll Saw with the blade guard removed,damaged or mounted incorrect (see instruction manual). Ablade guard that is damaged should be properly replaced.NEVER LEAVE SCROLL SAW WITH MOTOR OPERATINGNever leave the Scroll Saw running unattended. Turn the sawOFF, make sure the saw has come to a complete stop, andthen remove plug from power supply before leaving the workarea.ADJUST BLADE TENSIN BY HAND. NO TOOLSFor finely setting the correct saw blade tension you can usethe knob on the upper back part of the housing, observe theinstruction manual! Do not use any tools!RAISE GUARD/HOLD DOWN WHEN TILTING TABLESECURE TOOL PROPERLY TO PREVENT UNEXPECTEDMOVEMENTBolt the saw on a firm level surface where there is plenty ofroom for handling and properly supporting the work piece, likea stable, level table, workbench or the floor. The saw maymove when cutting large work pieces if not secured (See also“Setting up the saw” in the manual). Support large work pieces
Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite 9to reduce blade breakage and pinching. Support the saw sothe table is level and the saw does not rock.DISCONNECT MACHINE FROM POWER SOURCE BEFOREMAKING REPAIRS AND ADJUSTMENTSUnplug your scroll saw before changing blades, adjustments,or performing any maintenance.DO NOT EXPOSE TO RAIN OR USE IN DAMP LOCATIONSDO NOT OPERATE MACHINE WHILE UNDER THEINFLUENCE OF DRUGS; ALCOHOL ORMEDICAMENTATIONNever operate a machine when tired, or under the influence ofdrugs or alcohol or medicamentation. . Full mental alertness isrequired at all times when running a machine.NEVER ALLOW UNSUPERVISED CHILDREN ORUNTRAINED PERSONNEL TO OPERATE THE MACHINE.Make sure any instructions you give in regards to machineoperation are approved, correct, safe, and clearly understood.Unsupervised visitors or children inside your shop couldreceive serious personal injury. Ensure child and visitor safetyby keeping all entrances to the shop, the ON/OFF knob on thesaw locked and the plug removed from the power supply outletat all times the saw is unsupervised.KNOW YOUR POWER TOOLRead and understand the owner’s manual and all the labelsaffixed to the tool. Learn its application and limitations as wellas the specific potential hazards peculiar to this tool.DO NOT FEED THE MATERIAL TOO FAST WHILE CUTTINGOnly feed the material fast enough so that the blade will cut.DO NOT ALTER OR MISUSE TOOLThese Scroll Saws are precision built. Any alteration ormodification not specified is misuse and may result indangerous conditions.AVOID POSITIONS where a slip could cause your hand to gointo the blade. Wear non slip footwear.DO NOT START THE SAW WITH THE BLADE IN CONTACTWITH THE WORKPIECE.BEFORE STARTING YOUR WORK ALWAYS INSPECTYOUR WORKPIECE:Make sure there are no nails or foreign objects in the part ofthe work piece to be cut.REDUCE THE RISK OF FIRE!Remove all traces of wood dust from on and around the saw.Remove all metal shavings from on or around the saw beforesawing wood again.WARNING:Some dust created by power sanding, sawing, grinding,drilling, and other construction activities contains chemicalsknown to the State of California to cause cancer, birth defectsor other reproductive harm. Some examples of thesechemicals are: lead from lead-based paints, crystalline silica from bricks and cement and other masonryproducts, and arsenic and chromium from chemically-treated lumber.BEFORE EACH USE INSPECT YOUR SAW AND CHECKDAMAGED PARTS AND WATCH THE SAW WHILE IT RUNSBefore use of the tool, any part that is damaged should becarefully checked to ensure that it will operate properly andperform its intended function. If the saw makes an unfamiliarnoise or vibrates excessively, stop immediately; turn the sawoff. Unplug the saw! Check for alignment of moving parts,mounting, and any other conditions that may affect itsoperation. If any part is missing, broken or bent in any way, orany electrical parts don’t work properly, turn the saw off andunplug the saw. Do not restart until finding and fixing theproblem correctly. All repairs, electrical or mechanical, shouldbe attempted only by trained repairmen.Your risk from these exposures varies, depending on howoften you do this type of work. To reduce your exposure tothese chemicals: work in a well ventilated area, and work withapproved safety equipment, such as those dust masks thatare specially designed to filter out microscopic particles.Use a vacuum cleaner for wood dust collection as describedin our manual whenever possible.USE BLADES AND ACCESSORIES RECOMMENDED FORYOUR MACHINEChoose the right size and style blade for the material and thetype of cutting you plan to perform. Use only recommendedaccessories and follow the instructions that come with theaccessories. The use of improper accessories may cause riskof injury. Remove plug from power supply outlet beforeinstalling or removing any saw blades or other accessories.-9-
Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite 104 Grounding instructions5 Legend (fig. 1)All grounded, cord-connected tools:1. Quick tensioning clamp for saw blade tensioning2. Fine adjustment for saw blade tensioning3. Storage compartment for saw blades4. Saw frame5. Saw blade mount, top6. Saw blade mount, bottom7. Air nozzle8. ON OFF switch9. Stroke rate regulating button10. Tilting Locking Knob11. Connecting piece for vacuum cleaner12. Cast steel base13. Direct current motor14. Saw table15. Saw blade16. Mains cable17. Drill holes for fastening screws18. Allen key with T-Handle19. Saw blades20. Blade guardIn the event of a malfunction or breakdown, groundingprovides a path of least resistance for electric current toreduce the risk of electric shock. This tool is equipped with anelectric cord having an equipment-grounding conductor and agrounding plug. The plug must be plugged into a matchingoutlet that is properly installed and grounded in accordancewith all local codes and ordinances. Do not modify the plugprovided - if it will not fit the outlet, have the proper outletinstalled by a qualified electrician. Improper connection of theequipment-grounding conductor can result in a risk of electricshock. The conductor with insulation having an outer surfacethat is green with or without yellow stripes is the equipmentgrounding conductor. If repair or replacement of the electriccord or plug is necessary, do not connect the equipmentgrounding conductor to a live terminal. Check with a qualifiedelectrician or service personnel if the grounding instructionsare not completely understood, or if in doubt as to whetherthe tool is properly grounded. Use only 3-wire extension cordsthat have 3-prong grounding plugs and 3-pole receptaclesthat accept the tool's plug.Repair or replace damaged or worn cord immediately.Grounded, cord-connected tools intended for use on a supplycircuit having a nominal rating less than 150 volts:This tool is intended for use on a circuit that has an outlet thatlooks like the one illustrated in Sketch A in Figure 9. The toolhas a grounding plug that looks like the plug illustrated inSketch A in Figure 9 temporary adapter, which looks like theCOVER OF GROUNDEDOUTLET BOX B A ADAPTER C Fig. 9GROUNDINGMEANSThe large-area, saw table 14 1/8" x 10 5/8" for mitre cuts canbe titled up to 45 , is manufactured from aluminium diecasting for the highest precision and stability, and is thenground for optimal glide properties.The high quality saw blade mounts (5 and 6) and the innovativequick clamping 1 also guarantee a lot of pleasure while workingand a convincing working result.GROUNDINGPIN D adapter illustrated in Sketches B and C, may be used toconnect this plug to a 2-pole receptacle as shown in Sketch Bif a properly grounded outlet is not available. The temporaryadapter should be used only until a properly grounded outletcan be installed by a qualified electrician. The green-coloredrigid ear, lug, and the like, extending from the adapter must beconnected to a permanent ground such as a properlygrounded outlet box.- 10 -The PROXXON mechanical scroll saw is a very solid androbustly designed device. The heavy base made of castmaterial, item 12, forms a solid basis for the expensivemechanism of the machine which can work vibration-free,precisely positioned and driven by an electronically controlleddirect current motor 13.The areas of application are multifaceted. Your DSH/E isparticularly suitable for mould construction, precisionengineering model building and toy manufacture. For thisreason, it is precisely the right tool for designers, architects(model building) and carpenters.METAL SCREWGROUNDINGPIN6 Description of machine(also see fig. 1a and 1b)Changing the saw blades 15 is very simple with the quicktensioning clamp. Saw blades with flat ends (without pin) areintroduced into the clamp adapter when the quick tensioningdevice is released, clamped by tightening the screw and thentightened with the tensioning device.Changing saw blades with pins is even easier. These aresimply attached when the quick clamp is released and thenclamped using the quick clamp device.The saw blade tensioning can then be set by the large rotarybutton 2 at the top end of the arm.
Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite 11The replacement saw blades are stored in the “saw bladegarage" 3, on the side of the panelling of the top arm.The DSH/E saws soft wood up to a thickness of 2", plastic upto 1 1/4" and non-ferrous metals up to 0.4".The saw can also be used without problem for separatingPlexiglas, GRP, foam, rubber, leather and cork.And so that the dust does not obscure the view of the cuttingline when working, there are automatically driven bellows withadjustable air nozzle 7. An additional vacuum cleaner can alsobe connected. The connecting piece 11 is positioned at 90 tosave space.This guarantees clean work.Scope of supply:1115511pc.pc.pc.pc.pc.pc.pc.Scroll Saw DSH/Econnector for Vacuum cleanerBag with air nozzle incl. accessoriesSaw blades 18 teethSaw blades 25 teethAllen key with T-handleOperating manual7 Technical dataNo. of strokes:Stroke height:Max. cuttingheight (90 ):Max. cuttingheight (45 ):Table tilt:Cutting blade length:Net weight:Dimensions:LxWxHTable:Depth of Throat:Motor:Voltage:Amps:Disconnect power to the machine during the entire assemblyprocess. Failure to do this may result in serious personalinjury.8.1 Unpacking (fig. 1a and 1b):Disconnect power to the machine during the entire assemblyprocess. Failure to do this may result in serious personalinjury.1. Unpack the device and remove it from the box. Ensure thatthe device is not lifted by the plastic panelling around thetop arm 4 (as shown on the sheet attached to thepackaging).2. For transport reasons, the saw table is tilted up at an angleof about 45 . Turn the toggle 10 to tilt the table back intothe horizontal position (the precise setting is describedbelow). Then thighten the toggle 10 again.8.2 Attaching Blade GuardYour DSH/E Scroll Saw is provided with the attached bladeguard. But for some of the actions and adjustments describedin this manual it could be necessary to detach the bladeguard.Attaching and detaching the blade guard:400-1.600 strokes per min.3/4"2"1"0-45 5" Pin-Type or Plain End (withoutcross pin)34.6 lb1. Bend up the saw blade guard on the upper side and hang itout like shown in illustration 2a.2. For attaching the saw blade guard just act the oppositeway around: Bend up the saw blade guard on the upperside and hang it in. There are holes in the upper coverdesigned for that.8.3 Setting up the saw:NOTE:Safe and precise work is only possible with careful fixing!20 7/8" x 10 5/8" x 11 13/16"14 1/8" x 10 5/8"15 3/4"110-120 V, 60 Hz1.6 A8 Set-up and commissioning of the saw:CAUTION:Bolt your Scroll Sas securely to a stand or workbench. If thereis any tendency for the Scroll Saw to tip over or move duringcertain operations (for example cutting long, heavy boards),fix the Scroll Saw stand or the workbench to the floor.1. Secure saw with two screws (not included in scope ofdelivery) on a solid workbench. Use the drill holes intendedfor this purpose (17, fig. 1) which are located at the frontand back of the saw base.The saw is equipped with rubber feet for noise insulation. Ifrequired, you can also place an additional plastic or corkunderlay between the machine and the standing surface (notincluded in scope of delivery!).For your own safety, do not operate your Scroll Saw until it iscompletely assembled and installed according to the followinginstructions!- 11 -
Proxxon BedienAnl DSH US Bel10.06.200514:20 UhrSeite 128.4 Adjust and set angle display (fig. 2):1. Slightly loosen toggle 1 (fig. 2) and fold saw table 2 up tostop screw 3.2. Clamp saw blade 4! See the corresponding section 8.7.1 ofthese instructions. Caution! Mains plug must not beconnected.3. Using an angle 5 on the saw table 2, check the right-handangle to the saw blade. The stop screw is preset. If this stillhas to be adjusted, you can adjust the setting yourselfusing an Allen key 7, as shown in fig. 2, once the counternut has been loosened. After correct setting, tighten thecounter nut. Make sure that the stop screw does not goout of position in this process.4. Check the “zero” setting of the bevel indicator 8, ifnecessary, correct after the fastening screw has beenloosened. For precise working, carry out sawing sample.5. Saw a sample from a piece of wood and check the angleagain, if necessary adjust the saw table 2, indicator 8 orstop screw 3 as shown in fig. 2.8.5 Assembling the air nozzle (fig. 3):1. Take parts for securing the air nozzles from the attached bag.2. Screw the knurled screw 1 (fig. 3) with clamping pieces 2into the saw frame.3. Introduce the air nozzle pipe 3 (fig. 3) into the hole on theopened clamp pieces, adjust the pipe and slightly tightenthe toggle 1.4. Place the air hose 4 (fig. 3) on p
Additional Safety Instructions For Scroll Saws Your safety is very important! Please follow the warnings below : 3. Additional Safety Instructions For Scroll Saws Safety is a combination of common sense, staying alert and knowing how your scroll saw works. Read this manual to understand this saw and become familiar with its contents,
Your scroll saw must be bolted securely to a stand or work bench. In addition, if there is any tendency for the scroll saw to tip over or move during certain operations, such as cutting long, heavy boards, bolt your scroll saw stand or workbench to the floor. This scroll saw is intended for indoor use only.
- Use the scroll saw on a firm level surface with adequate space for handling and supporting the work piece. - Be sure the scroll saw cannot move when operated. Secure the scroll saw to a workbench or table with wood screws or bolts, washers and nuts. 2. Before moving the scroll saw, unplug the power cord from the electrical outlet.
saw table with throat plate: Your scroll saw has a saw table with tilt control for maximum accuracy. the throat plate, inserted in the saw table, allows for blade clearance. 5.2.3. switch: Your scroll saw has an easy access power switch. 0 off i on 5.2.4. table lock: Allows you to tilt the table and lock it at the desired angle (up to 45 .
bolt or clamp the saw to its support. 7. YOUR SCROLL SAW MUST BE SECURELY FASTENED to a stand or workbench. If there is any tendency for the stand or workbench to move during operation, the stand or workbench MUST be fastened to the floor. 8. THIS SCROLL SAW is intended for indoor use only. 9. TENSION BLADE PROPERLY before starting the saw.
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SCROLL SAW-MODELS, SETUP AND FEATURES The scroll saw is available in two models. One can be installed at the power mount end of the Mark V (Figure 15-1) and the other is a freestanding unit with a separate motor and stand (Figure 15-2). To set up your scroll saw, follow the instruction
16 in. (406 mm) Scroll Saw Model SC155VS SAVE THIS MANUAL FOR FUTURE REFERENCE THANK YOU FOR BUYING A RYOBI SCROLL SAW. Your new scroll saw has been engineered and manufactured to Ryobi's high standard for dependability, ease of operation, and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.
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