DEMO - 1965-72 Ford Car Master Parts And Accessory Catalog
1965/72FORD CARFINAL ISSUEMaster Parts and AccessoriesCATALOGForm FP 7635-A & BSupersends All Previous Issues, Changes and RevisionsFINAL ISSUEMay, 1975COPYRIGHT 1975 --FORD MOTORCOMPANY-- DEARBORN, MICHIGAN
Copyright 2005, David E. LeBlanc, Woodbridge, VirginiaAll Rights Reserved. No part of this book may be used or reproduced in any manner whatsoeverwithout written permission of David E. LeBlanc. For information write to Forel PublishingCompany, LLC, 3999 Peregrine Ridge Ct., Woodbridge, VA 22192Library of Congress Catalog Card Number: 2005905199ISBN: 978-0-9673211-1-0Forel Publishing Company, LLC3999 Peregrine Ridge Ct.Woodbridge, VA 22192Email address: webmaster@FordManuals.comWebsite: http://www.FordManuals.comDedicationTo my sons, David and MichaelDisclaimerAlthough every effort was made to ensure the accuracy of this book, no representations or warranties of any kind aremade concerning the accuracy, completeness or suitability of the information, either expressed or implied. As a result,the information contained within this book should be used as general information only. The author and ForelPublishing Company, LLC shall have neither liability nor responsibility to any person or entity with respect to any lossor damage caused, or alleged to be caused, directly or indirectly by the information contained in this book. Further, thepublisher and author are not engaged in rendering legal or other professional services. If legal, mechanical, electrical,or other expert assistance is required, the services of a competent professional should be sought.
IntroductionCongratulations on purchasing the 1965/1972 Ford Car Master Parts and Accessory Catalog. Ifyou are restoring a classic Ford car, this catalog will be an invaluable resource in determining thecorrect service part for your project.This Ford Car Master Parts Catalog contains replacement parts and accessories information forFord, Fairlane/Torino, Mustang, Thunderbird, Bronco, Falcon, Maverick and Pinto for modelyears 1965 through 1972 for U.S. and Canadian built vehicles. Use the "Text" catalog (FP-7635A) which contains the complete part number in conjunction with the “Illustration" catalog (FP7635-B) which contains the illustrations of all the parts.This product is reproduced from the original Ford Motor Company manuals used during the 19651972 era. As a result of using the original authentic documents, some of the pages may haveimperfections such as folds, lines, or off-center alignment of the pages. However, because thiscatalog has not been re-typed or re-written in any way, you can be assured that what you arereading is exactly how it appeared to Ford technicians of the era. Only the Main Menu pages arenot part of the original catalog and are provided simply to help explain how to use this manual.How this Catalog is OrganizedWith over 6000 pages of information inthe Master Parts and Accessory Catalog,it is important to understand how thebook is organized. The followinginformation is provided as a moredetailed explanation to what is found inthe “General Information” sections ofthe Text and Illustration catalogs.CatalogsThe Master Parts and Accessory Catalogis actually comprised of two separatecatalogs: 1) a “Text" catalog (FP-7635A) which contains the complete partnumber and 2) an “Illustration" catalog(FP-7635-B) which contains theexploded illustrations of all the parts.Both catalog volumes are used togetherto identify the correct part for a vehicle.Master Parts and Accessory Catalog Text Catalog (FP-7635-A)o Chassis Group Section 10 Index Part Numbers Section 20 etc. thru Section 190o Body Group Section 100 Section 200 etc. thru Section 600Illustration Catalog (FP-7635-B)o Chassis Group Section 10 Index Illustrations Section 20 etc. thru Section 190o Body Group Section 100 Section 200 etc. thru Section 600GroupsThere are two major groups within eachcatalog: Chassis Group and Body Group.The Chassis Group contains items suchas the engine, transmission, brakes, rear axle, heater, springs, etc. The Body Group contains items
such as dash panel, doors, instrument panel, floor, rear seat, etc.SectionsBoth Chassis and Body Groups are then further divided into Sections which relate to a generalcategory of parts. For example, Front Suspension components are in Section 30; Rear Axle isSection 40; etc. The applicable exploded illustrations for a component are generally contained inthe corresponding section of the Illustration catalog. For example, if Front Suspension partnumbers are in Section 30 of the Text Catalog, then the corresponding illustrations are generallyfound in Section 30 of the Illustration Catalog. In addition, a Section contains the group numbers(part numbers) for the entire group. That is, Section 20 would contain all numbers from 20012995.Click on the bookmark on the left to link to the quick reference list of sections. Or, for a detailedlist of sections go to page 4,5 or 6 of the Chassis General Information.Group Numbers (Chassis)Each Section is organized by the “Group Number” in sequential order. The Group Number shouldnot be confused with the Chassis Group and Body Group which are simply categories of parts andnot part numbers. As you will see later, the Group Number is an integral part of the “basic partnumber” and overall part number.The “Section numbers” are the leading numbers of the “Group number”. So, for example, if youare in Section 20, the first two Group Numbers will be 20, 21, 22, to 29. If you are in Section150, the first three numbers will be 150, 151, 152, to 159. Following the first two (or three)numbers will be two additional numbers to uniquely identify the part. Therefore, the group numbercan quickly help determine which section of the catalog the part number can be found. Forexample,2440 Section 20 of the catalog because the first two digits “24” are between 20-292B450 Section 20 of the catalog because the first two digits “24” (ignore the letter B) arebetween 20-294374 Section 40 because 43 is between 40-49.13404-5 Section 130 because 134 is between 130-139.“Expanded Numbers” - Letters (A, B, C) may be included in the standard Group Number to makethem “expanded numbers”. Letters were added to the group number to accommodate new partnumber into the system. For example, if Ford produced a new part or a variation to a part, theymight assign a “letter” to the group number. If a letter is added to a group number, the expandednumbers will be considered to follow the same sequence as the regular basic numbers from whichthey are expanded and are arranged in Catalogs as follows. This would be the sequential order withexpanded group numbers from Section 35 and 36:35383C53836343A635Group Number (Body)Body Group numbers contain two additional numbers to identify the body style. Therefore, the“Body Type Code” are the first two digits signify the body style (2 door sedan, 4 door sedan, etc).Body Type Codes are found on pages 31-34 of the Chassis General Information.
Example: D0DZ-6200052-ABody Type Code 62 (Falcon, 2 door sedan)Group Number 00052 (Vehicle Identification Retainer)On the right is the diagram from page 4of the Chassis General Informationsection on how to decipher the BodyParts Group Numbering System:For a detailed list of Body GroupNumbers, go to page 9 of the ChassisGeneral Information.Note: Illustrations contain basic orgroup numbers only, therefore, it isnecessary to refer to the basic or groupwithin the "text" catalog for complete applicable part numbersHow to Read Chassis and Body Part Numbers:Chassis parts and Body parts have two different formats, so it is important to understand thedifferences.Chassis Part Numbers:Chassis Parts have a four character prefix, a four or five digit basic part number, and a one-lettersuffix. The first two numbers of the basic part number identify the section. Chassis part numbersrange from 1001 to 19A998Example: C5ZZ-5255-F(Exhaust "turn-down" tailpipe on '65-66 289 4V Non-GT Mustangs)First digit: DecadeThe first digit is a character entry relating to the decade of production.A 1940's (often omitted)D 1970'sB 1950'sE 1980'sC 1960'sF 1990'sSecond digit: YearThe second digit is the last digit of the year of part introduction or revision.5 19659 19696 19660 19707 19671 19718 19682 1972Third digit: Model
The third digit is the model application. For example a part with a model code of Bwould generally apply to Bronco’s. However, there are numerous examples where themodel code is actually used for different models. For example, some of the Mustang Boss429 parts have a C9AE prefix which corresponds to a 1969 Galaxie.CodeADescriptionFord (Generic) / GalaxieCodeRBCBronco (1970-73)Remanufactured Parts(1966-75)Falcon (1960-69)Maverick (1970-74)Truck (Cab over Engine)(1970-73)Foreign / Trans Am RacingComet (1961-67)Montego (1968-76)Holman/Moody HiPo PartIndustrialTilt Cab (1970-73)LincolnMercurySTDescriptionRotunda (Generic)(1962-69)Ford of Europe (1970-up)ThunderbirdBronco (1966-82, Except 1970-73)UEconoline/Club Wagon VanVLincolnWXCougar (1967-80)Truck (Short Highway) (1970-73)YZ24678Meteor (Canada) (1962-72)MustangPinto (1972-75)Comet (1971-74)Pantera (1971-75)Topaz (1984-up)Courier (1971-82)Capri (U.S. Parts) (1972-75)9Turbine Engine Parts (1970-75)DEFGHJKLMNOPTractorFairlaneTorino (1969-76)Autolite (Later Motorcraft)Fourth digit: Design Engineer OfficeThe fourth digit is the design engineering office. The design office, as the name implies,was the office responsible for the design of the part. Some of the more common codesare: B body, C chassis and E engine.CodeDesign Engineering OfficeALight Truck Engineering DivisionBBody and Electrical Product DivisionCChassisDOverseas Product EngineeringEEngineFGeneral Parts/Electrical and Electronics DivisionHClimate ControlJAutolite/Ford Parts & Service DivisionLIndustrial Engine Parts & ServiceMPerformance/Special Vehicle OperationsNTractor Parts
PAuto TransmissionRManual TransmissionSLight and Heavy Truck Special Order PartsTHeavy Truck EngineeringUSpecial Vehicle OperationsWAxle and DriveshaftXEmissions, Economy and Special Vehicle Engineering (also knownas Muscle Car Parts)YLincoln/Mercury Service PartsZFord Service PartsFifth thru Eighth (or ninth, or tenth) digit: Group Number(also referred to as the Basic Part Number)The fifth thru perhaps the tenth digit is the Group Number or the Basic Part Number.Example (Group numbered bolded for emphasis):C5ZZ-5255-FC8TZ-1A401-A (with an expanded basic part number)Last Digit or SuffixThe last digit is usually a letter (A, B, C, etc.) and indicates a revision or change to aparticular part. If the part did not change, the suffix is not used. The letter A the firstchange, B second change, etc.Body Part Numbers:Body part numbers are similar to Chassis part numbers with one exception, the group number orbasic part number uses a seven digit number. The first two digits identify the body type (see pages31-34 of the Chassis General Instructions) and the last five numbers ("Body Group") identify thespecific part within a general body area. A one to three-letter suffix may be used, usually toindicate color. Therefore, the first four characters of a body part number use the same format asthe chassis part number (see Chassis Part Numbers above).Example #1: D0DZ-6200052-ABody Type Code 62 (Falcon, 2 door sedan)Group Number 00052 (Vehicle Identification Retainer)Example#2: C6ZZ-6504290-BABBody Type Code 65 (Mustang, 2 door hardtop)Group Number 04290 (Instrument Panel, Black)Note: Example #2 is a Body Part number, but because it is an instrument panel pad, it isconsidered a Soft Trim item. Therefore, this item is NOT found in the body parts section. Instead,it is found in the Soft Trim Section. In this case, look under Soft Trim 1966 04290 (page 47 ofthe Soft Trim section).Engineering or Casting NumbersService Part numbers differ from Engineering or Casting numbers. Part numbers were used for
servicing, ordering and inventory purposes and were marked on parts boxes, tags, and labelsattached to the part. Engineering or casting numbers were normally stamped or cast into the partitself for identification during the manufacturing process. Engineering or Casting numbers are notinterchangeable with Service Part Numbers. The Ford Car Master Parts and Accessory Catalogcontains Service Part Numbers but does provide some cross references to engineering numbers. Aservice part may differ from a part installed during the production of a vehicle, however, theservice part is what Ford would use to repair or replace it during servicing.Right Hand and Left Hand PartsThe driver's side is the left hand side of the vehicle and determines whether such parts asfenders, lamps, etc. are right or left hand,Most Right Hand and Left Hand parts are listed in the manner shown in thefollowing examples. The model application pertaining to the Right Hand part alsopertains to the Left Hand part.EXAMPLE #1 - Right Hand and Left Hand on separate linesEXAMPLE #2 - Right Hand and Left Hand implied by quantityEXAMPLE 3 - Right Hand and Left Hand in adjacent columns
How to Find Part Numbers in this ManualThere are generally three methods to finding part numbers:Method #1 - By Part NameMethod #2 - By IllustrationMethod #3 - By Identification NumberBefore beginning a search for a part number, you must have a few pieces of information about thevehicle: year, model (i.e. car line code). The warranty plate on vehicles provides most of theinformation needed (see page 18 – 44 of the Chassis, General Information). For example: suppose youwant to locate a part number for a 1971 Thunderbird rear brake backing plate. The year is 1971 andcar line code is “S”. Knowing this information will allow you to begin your search for the rear brakebacking plate.Method #1 - By Part Name:Step #1 – Because the“Plate (rear brakebacking)” is a chassispart, begin with theIndex in the ChassisParts Group.
Step #2 – Click on thealphabetical indexunder the letter “P” forthe word “plate”.Under the letter “P” inthe index, scrollthrough the entriesuntil locating “Plate(rear brake backing)”.The group numberlisted is for the part is2211-2.Step #3 – With a groupnumber of 2211-2, thismeans the part numberwill be located in Section20 of the Text Catalogbecause this sectioncontains group numbersranging from 2000 to2999.Click on Section 20 –Brake Systems
Step #4 – Once inSection 20, you mustlocate the part numberfor group 2211-2.Because the groupnumber is in the 2200 –2299 range, click on thebookmark (2200) toquickly locate thegeneral area. Next,scroll down the pageuntil locating groupnumber 2211-2 (Note –it is thought that eitherthe example or thecatalog itself containsan error because thegroup number is listedas 2211-12 but shouldbe 2211-2)Now that you are in thecorrect group, locate thevehicle catalog code "S"(for Thunderbird). Find1971 (71) in the"YEAR" column.The part numbersshown are C7AZ 2211E for right hand andC7AZ 2212-E for lefthand.
Method #2 - By IllustrationWhen searching for a part number “By Illustration”, it is assumed that the part name or description isunknown, but the general location on where the part is installed is known. In the example of the 71Thunderbird, “Plate (Rear Brake Backing)”, it is assumed that you know the part is a brake component.Therefore, the search begins in the Illustration Catalog in Section 20 – Brake Systems.Step #1 – Refer to theIllustration Catalog using thebookmark “Section 20 – BrakeSystems.” "Step #2 –Refer to the indexwithin the section. In thisexample, Ford did not create aseparate index for Section 20.Generally, each section has itsown index but in a few sectionsthe indexes were consolidated.So, under the index bookmarkyou are directed to where thebrake illustration index islocated, in Section 10.
Step #2 Cont. –Unlike the TextCatalog where theindex is alphabetical,the IllustrationCatalog indexes areby model year(1965, 1966, etc).Therefore, for ourexample of a 1971Thunderbird, clickon the index for1971.Within the 1971model year, find thecar line code “S” fora Thunderbird.Knowing that thepart is a brakecomponent, lookunder "BRAKES"to find the general area where the part might be illustrated. In this case the "Brake details(drum rear)" illustration for the 1971 Thunderbird is a good starting point.The illustrationinformation(enlarged) for the“Brake details –drum rear” is found in Section 20.1 on page 4. The Illustration number is P-3380.Step #3 – Now thatyou know theIllustration sectionand Illustrationnumber, simplyreturn to theIllustration Section20, then to Sec 20.1and scroll to pagefour (4). Or, use the“By DiagramNumber” listing andclick on P3380.
Step #4 – Because you knewwhat the part looked like, butdid not know the name,locate the part on theillustration. Each part has agroup number. In this case,2211.Note: Illustrations containbasic or group numbers only,therefore, it is necessary torefer to the basic or groupwithin the "text" catalog forcomplete applicable partnumbersStep #5 – Becauseillustrations only containbasic or group numbers,simply go to the sameSection number in theText Catalog (i.e. Section22) and locate the partnumber in the same waydescribed in Method #1.Refer to group number2211-2 in this TextCatalog and locatevehicle catalog code "S"(for Thunderbird). Find1971 (71) in the "YEAR"column.The part numbers shownare C7AZ 2211-E forright hand and C7AZ2212-E for left hand
Method #3 - By Identification NumberCertain parts and most major assemblies are identified with an “identification” number (sometimesan engineering or casting number) shown on an attached tag or plate or on the part itself.Reference to identification numbers is made throughout the catalog and cross reference chartsare included in somesections to provideimmediate knowledge ofthe service part numberwhen the identificationnumber is known.For example, on page 4 of“Section 40 – Rear Axles,Drive Shafts” containsinformation aboutIdentification Tags for aRear Axle.Using the ID will providevaluable information. Forexample, a WDL-W-1 fora 66/69 was 3.00 with a28 spline shaft.The ID code is also usefulin determining the correctpart number as shown inthis example.
How to Use BookmarksBookmarks are provided to help navigate throughthe thousands of pages of part numbers andillustration. Bookmarks themselves are a featureof Adobe Reader and are located on the left marginof each page. Clicking on a bookmark will quicklytake you to a specific location within the catalog.The “Main Menu” contains bookmarks to eachmajor section of the catalog and as such, allowsyou to go anywhere in the catalog. This isimportant, because while in a specific section (forexample Section 10), only Section 10 pages arevisible. If you need to view pages in Section 20 orSection 50, you will need to return to the MainMenu.To allow rapid access to the Main Menu abookmark is provided at the top of each section. Inaddition, each section generally containsbookmarks for an index (expandable), groupnumbers, diagram numbers (illustration catalogonly) and some cross reference links.Some cross reference linksare provided to other catalogsections for ease of use. Forexample, in the TextCatalog, there is generally alink to the correspondingsection in the IllustrationCatalog. That is, if you arein Section 10 of the TextCatalog and want to quicklygo to Section 10 of theIllustration Catalog, abookmark is provided. And,conversely, a bookmark isprovided in the IllustrationCatalog to return to the TextCatalog.
Vehicle Catalog CodesVehicle catalog codes are used throughout the catalog to identify a specific model. Forexample, “X” designates a Falcon produced before January 1970.CatalogCodesCatalogCodesBroncoUAFordFalcon (before 1/70)XBFairlane / Torino*FalconFalcon (from 1/70)BFMustangFairlane / stangFUBroncoPintoLXFalcon (before 1/70)T
1965/1972 Ford Car Master Parts and Accessory Catalog. If you are restoring a classic Ford car, this catalog will be an invaluable resource in determining the correct service part for your project. This Ford Car Master Parts Catalog contains replacement parts and accessories information for
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