KT-LCD3 User Manual
KT-LCD3 User Manual
ContentsPreface. 4Outlook and Size. . 4Installation Instruction. . 6Function Overview. . 7Display Content. . 7Button Definition. . 8Basic Operation. . 8On/Off. . 8Display Interface. . 8Battery Capacity Indicator. . 12Pedal Assist Level . . . . 12Power Walk Function. . 13Cruise Function. . 13Backlight . . 13Motor Operating Power and Temperature. . . 14Ambient Temperature. . 14Single Data Clearing. . . . 14Automatically Prompt Interface. . 15User Setting. . . 16General Setting. . 16Maximum Speed. . 16Wheel Diameter. . . 17Units. . . 17P Parameter Setting. . 18P1 Motor Characteristic Parameter Setting. . . 18P2 Wheel Speed Pulse Signal Setting. 18P3 Throttle Assist Level Control Setting. . 192
P4 Throttle Activation Setting. . . 19P5 Battery Monitoring Setting. . 20C Parameter Setting. . 20C1 Pedal Assist Sensor Setting. . . 21C2 Motor Phase Classification Coding Mode. 22C3 Pedal Assist Ratio Level Initialization. . . . 22C4 Throttle Function Setting. . 23C5 Controller Maximum Current Setting. . 23C6 Backlight Brightness Setting . . . . 24C7 Cruise Control Function Setting. . 25C8 Motor Operating Temperature Display Setting. 25C9 Startup Password Setting . 26C10 Restore Default Setting . . 27C11 LCD System Version Setting . 27C12 Controller Minimal Voltage Setting . 28C13 ABS Brakes and Anti-Charge Control Setting . . 29C14 Pedal Assist Tuning Setting . . . 30Parameter Copy . 30Version Information . 31Contact Us . . . 32Default Settings . . 333
PREFACEThis manual aims to help the user understand and familiarize themselves with the KT-LCD3functions, operation, setting the e-bike Parameters, how to achieve the best match of the ebike components to improve performance of the electric bike system. The manual coversinstallation, operation, parameter setting of the LCD and how to use it properly, which helpuser setup the functionality of the electric bike system.OUTLOOK AND SIZELCD Dimension (mm)20149665Dual Bracket Mounting Dimension (mm)861230584
Button Control Box Dimensions (mm)16.3112345Ø 22.2Main Material and ColorThe KT-LCD3 and button control box are primarily constructed of polycarbonates (PC)and are of a dark gray or black color.Wiring Schematic36VRedControl BlueGround BlackData 1GreenData 2 YellowLCDJULET ConnectorsJULET KT-LCD3 Connector36VGroundControlData 1Data 25
INSTALLATION INSTRUCTIONUsing the appropriate methods and fixtures, mount the LCD screen and button box ontothe handle bar to the rider’s desires. Refer to the following images below for installation onspecific handle bar diameters. While the e-bike is off, connect the necessary wiring andcheck to make sure all connections are firmly attached. Finally, remove the protection filmfrom the display.Ø 31.8 Handlebar Diameter InstallLCD and Bracket Side ViewLCD and Bracket ViewØ 22.2 Handlebar Diameter InstallOptional Encircled Rubber LCDBracket Mounts Ø22.2 or Ø25.4Optional Encircled Rubber LCDBracket Mounts Ø22.2 or Ø25.4LCD and Bracket Side ViewLCD and Bracket ViewInstalled KT-LCD36Optional Encircled Rubber LCDBracket Mounts Ø22.2 or Ø25.4
FUNCTION OVERVIEWKT-LCD3 provides a variety of functions such as electric bike controls and electric bikestatus digitally displayed to meet the trip demands. Trip time display (with displays of a single trip time (TM) and total trip time (TTM)); Trip speed display (with displays of real-time speed (Km/H or MPH) and a singlemaximum speed (MXS) and a single average speed (AVS)); Trip distance display (with displays of a single trip distance (DST) and total trip distance(ODO)); Functions of throttle; Functions of pedal assist system; Pedal Assist Level (ASSIST); 6Km/H power walk ( Cruise function (CRUISE); Battery capacity indicator ( Real-time battery voltage (VOL) display; Motor power and temperature (MOTOR) display; Brake display ( Turn on backlighting and lights ( Environment temperature ( C or F) display; Data clearing; Fault code display; User Parameter setting 24V, 36V, 48V supply voltage can automatic identification and be compatible) function;);););DISPLAY CONTENTBattery CapacityIndicatorBacklight StatusPedal Assist Level andCruise FunctionBrake StatusTrip Distance or Real-timeBattery VoltageE-Bike SpeedTrip Time andTotal Trip TimeEnvironment TemperaturePower Walk FunctionMotor Operation Power (Watts)or Motor Run Temperature7
BUTTON DEFINITIONKT-LCD3 is designed with the display in the center of the handlebars and electric bikecontrol buttons next to the left-hand grip of the handlebars for ease and safety.There are three buttons on the operating panel of the box, which are icons ofbutton (UP),button (DOWN) andbutton (POWER).Button Control Box and Operating PanelBASIC OPERATIONOn/OffTo turn on or off, hold downbutton for 2 seconds. System will automatically shutdown when stationary and not in use for five minutes. Note: System requires PAS orthrottle in use for a constant of 20 – 25 seconds to activate. When powered off, the powerconsumption of the LCD and controller is zero.Display InterfaceDisplay 1: The LCD is configured to enter this display on start-up.The following are shown on display 1.Battery Capacity Indicator8Single Trip Time (TM)
Pedal Assist LevelsReal-Time Trip Speed (Km/H)Single Trip Distance (DST)6Km/H Walk FunctionMotor Operation PowerEnvironment TemperatureBacklightBrake StatusCruise Function (CRUISE)Motor Running Temperature9
Display 2: To enter display 2, press thedisplay as shown below.button while in display 1. The interface willDisplay 2Total Trip Time (TTM)Single Average Speed (AVS)Total Trip Distance (ODO)Motor Operating TemperatureOnce the e-bike is in riding mode, after five seconds display 2 automatically reverts todisplay 1. The original motor power is replaced by the motor running temperature asshown below. To return to motor output, cycle through the displays back to display 1.10
Display 3: To enter display 3, press thedisplay as shown below.button while in display 2. The interface willDisplay 3Single Maximum Speed (MXS)Real-Time Voltage (VOL)Once the e-bike is in riding mode, after twenty seconds the single maximum speed willreturn to real-time speed (Km/H) as shown below.To return to display 1, pressbutton.Display of Powered Motor: When motor is powered, the LCD will display and animate thefollowing interface to indicate the motor is drawing power. This will only last a duration of 5- 20 seconds before reverting to display 1. The interface will appear as follows.11
Display of Powered MotorDisplay of Power-Assist: When motor is operating under power-assistance, the displayinterface flashes the “ASSIST” sign. The indicator will cease after 5 - 20 seconds.Display of Power-AssistBattery Capacity IndicatorThe KT-LCD3 can identify 24V, 36V, 48V battery capacities when used with supportingcontrollers. When the battery capacity is over 70%, four bars from the battery indicator willbe displayed. As the battery capacities drop, the bars will change accordingly. Once thepower capacity is less than 15%, the battery indicator will be empty and show zero bars. Ifthe power display frame flashes, it is due to voltage shortage where the controller willpower off.Pedal Assist System (PAS)Pressbutton orbutton to adjust the pedal assist level (ratio), changing themotor power output. Range of pedal assist is between 1 and 5 (this can also be configuredaccording to the rider’s requirements), where one provides the lowest power and fiveprovides the highest. When the PAS level is set to zero, the pedal assist function is off.12
Power Walk FunctionUsers can use power walk function for assistances while walking alongside the e-bike orriding in crowds. Holdbutton and the motor will provide power until e-bike reaches 6Km/H. The LCD assistsfunction iconwill flash indicating the function is active. By releasing thethe function will be deactivated.button,Cruise FunctionWhen the e-bike is traveling above 7Km/H, holdbutton for 3 seconds to set thecruise function. The LCD will display "CRUISE" and "C" to indicate that the cruise functionhas been activated (as seen in the figure below). Brake or hold any button to deactivatecruise. Note: This feature only works if it has been activated through the Parametersettings (check C7 in Parameter setting).Cruise FunctionBacklightTo turn on or off LCD backlight and e-bike, holdWhen this function is activated, the display will showbutton for 3 seconds.sign to indicate it is on.Backlight Status13
Motor Operating Power and TemperatureWhile e-bike motor is in use, real time output power from the motor is displayed on the LCD.The operating temperature of the motor can be displayed with supporting sensors installed inthe motor to output the temperature. When the motor operating temperature exceeds thewarning value, temperature display flashes to alarm the rider. In this circumstance, the motorcontroller will offer the appropriate protection to motor and auto shutoff.Ambient TemperatureUpon start-up the environment temperature is displayed on the bottom right handcorner. The displayed figure may not accurately indicate the environment temperatureimmediately after start up, however will adjust within 10 minutes.Single Data ClearingAfter five seconds after turning on LCD, while on display 1 hold both thebuttonbutton and thesimultaneously for 3 seconds. The single trip time (TM) and single tripdistance (DST) will flicker. Pressbutton and the record contents of both will be cleared. Ifthere are no operations within five seconds of (TM) and (DST) flashing, theLCD will return to display 1, and the original record content will be saved.14
Automatically Prompt InterfaceError Code Display: When there are issues with the electronic control system of the ebike, the LCD will automatically display (flicker) a fault code. This cannot be removed untilfault is fixed. Refer to Error Code & Definition Table for reference.Motor operating temperature alarm: When the motor operating temperature exceeds thewarning value, the motor operating temperature display flashes to alarm the rider, while thecontroller will provide the appropriate protection to the motor.Error Code DisplayError Code & Definition Table:Error CodeDefinition01 infoThrottle Abnormality03 infoMotor Hall Signal Abnormality04 infoTorque Sensor Signal Abnormality05 infoAxis Speed Sensor Abnormality06 infoMotor or Controller Short Circuited15
USER SETTINGThe KT-LCD3 LCD provides users with 3 depths of settings: General Setting P Parameter Setting C Parameter SettingTo enter the general project setting, simultaneously holdbutton andbutton for3 seconds within 5 seconds of turning the LCD on. The current setting will beindicated by a flashing sign. To scroll through the menu, press thebutton.Once the general project menu has been cycled through, the display will ceaseflashing. Now enter the P Parameter settings by simultaneously holdingbuttonandbutton for 3 seconds. The same method to scroll through the menu can beapplied and the LCD will flash specific icons indicating the setting currently open.Once the flashing has stopped, hold down both theandbutton again toprogress to the C Parameter settings. To exit these settings at any stage, simply holddown thebutton where the LCD will return to display 1. If no button operation occursfor 60 seconds while in a settings menu, the KT-LCD3 will discard changes andreturn to display 1. To exit at any moment, holdand the LCD will discard anyunsaved changes and revert to display 1.GENERAL SETTINGMaximum Trip SpeedTurn on LCD, and within 5 seconds of start-up simultaneously holdbuttonandbutton for 3 seconds to enter general project settings. “MXS” and the speedwill be displayed, indicating the maximum riding speed (Refer to image below forillustration). To adjust, press thebutton to increase orthe speed. Once desired speed has been selected, press thechanges and move onto wheel diameter.16button to decreasebutton to confirm
Wheel DiameterWhile in the general setting, cycle through the menu using theuntil the values of wheel diameter are flashing. Use thebuttonbutton andbutton toscroll through the selection of the following wheel diameters: 6, 8, 10, 12, 14, 16, 18, 20,22, 24, 26, 700C and 28 inches. Confirm selection by pressing thebutton.UnitsWhile in the general setting, cycle through the menu using thethe values of units are flashing (as shown below). Use thebutton untilbutton andto scroll through the selection of units. Confirm selection by pressing thebuttonbutton.Definition Table of Metric/Imperial emperature C F17
PARAMETER SETTINGEnter the P Parameter settings by cycling through the General Project Settings to theend (when display ceases flashing) and simultaneously holdingbutton andbutton for 3 seconds. If required to exit at any Parameter, holdbutton for 2seconds. Use theby pressing thebutton andbutton to select the value and confirm selectionbutton. The Parameter will be saved and the LCD will enter the next PParameter settings.P1 Motor Characteristic Parameter SettingP1 DisplayThe P1 settings are a motor characteristic Parameter where:P1 Motor Gear Reduction Ratio Number of Rotor MagnetsRounding to a full number is necessary. The P1 setting ranges between 1 and 255.P2 Wheel Speed Pulse Signal SettingThe P2 Parameter setting will display on the LCD after the P1 Parameter setting has beenselected and confirmed. The KT-LCD3 will display as follows:P2 Display18
The P2 Parameter is a setting mode for wheel speed pulse signal. If wheel generated 1pulse signal by a revolution, the P2 value should be set to 1. If the wheel generated 6 pulsesignals by a revolution, P2 should be set as 6. If users did not configure the Parameter thenP2 can be set to 0. The selection of P2 values ranges from 0 to 6.P3 Throttle Assist Level Control SettingThe P3 Parameter setting will display on the LCD after the P2 Parameter setting has beenselected and confirmed. The KT-LCD3 will display as follows:P3 DisplayP3 Parameters affect the pedal assist system (PAS) control setting. When the value is setto 0, the throttle is dependent on the PAS level ratio. This means when the PAS level ratiois 1, the throttle will provide the least amount of power, whereas when it is 5, the throttle willprovide the most power. If the P3 Parameter is set to 1, the throttle independent from assistlevels and will provide maximum power regardless of the PAS level chosen.P4 Throttle Activation SettingThe P4 Parameter setting will display on the LCD after the P3 Parameter setting has beenselected and confirmed. The KT-LCD3 will display as follows:P4 Display19
The P4 settings is for controlling the throttle activation. When the P4 Parameter is 1, thethrottle is under "delayed startup” where the throttle will only activate the motor after themotor has been activated via Pedal Assist System. Setting the P4 to 0 will set the throttleto activate the motor when triggered.P5 Power Monitoring SettingThe P5 Parameter setting will display on the LCD after the P4 Parameter setting has beenselected and confirmed. The KT-LCD3 will display as follows:P5 DisplayThe P5 Parameter is power monitoring mode. When the value is set to 0, the powermonitoring is in "real-time voltage" mode where the method to determine the batterycapacity is based on real-time voltage. Once the P5 Parameter is set to a specified value,the power monitoring is in "smart power" mode where the value set is determined by thebattery characteristics. Such that, 24V lithium batteries are typically set between 4-11, 36Vlithium batteries set between 5-15 and 48V lithium batteries set between 12-20. The P5Parameter setting ranges from 0-40.C PARAMETER SETTINGEnter the C Parameter settings by cycling through the P Parameter Settings to the end(when display ceases flashing) and simultaneously holdingfor 3 seconds. If required to exit at any Parameter, holdbuttonbutton for 2 seconds. Usethebutton andthebutton. The Parameter will be confirmed and the LCD will enter the following CParameter settings.20button andbutton to select the value and confirm selection by pressing
C1 Pedal Assist Sensor SettingThe C1 Parameter setting will display on the LCD after the P Parameter settings. The KTLCD3 will display as follows:C1 DisplayC1 settings are the pedal assist sensor Parameters. Its definition is shown in the followingtable. As it can be seen from the table, the values for this forward parameter range from 0to 3. Parameter range 4 to 7 are reverse pedal assist settings.Pedal Assist SystemForward Plastic Sensors DiscC1ValueStartSensitivityForward 5 Magnet00StandardSignal01Lower02LowestForward 8 Magnet00HigherSignal01Standard02LowerForward 10 Magnet01HighestSignal02Standard03LowerForward 12 Magnet01HighestSignal02Higher03Standard21
C2 Motor Phase Classification Coding ModeThe C2 Parameter setting will display on the LCD after C1 settings. The KT-LCD3 will displayas follows:C2 DisplayC2 Parameters set the different phases of the motor when using a sine wave drive. Thedefault value is 0, indicating that the used Quantum motor phase is standard. When theParameter is set as a specified value, a particular motor phase is selected. The range ofvalues for C2 are between 0-7.C3 Pedal Assist Level InitializationThe C3 Parameter setting will display on the LCD after C2 settings. The KT-LCD3 will displayas follows:C3 DisplayC3 Parameters are settings for the pedal assist level ratio from 0 – 8.22
C4 Throttle Function SettingThe C4 Parameter setting will display on the LCD after C3 settings. The KT-LCD3 willdisplay as follows:C4 DisplayC4 settings are for the throttle functions. The setting range is 0-5. This is accompanied by atable below, defining each value.C4 ValueThrottle in PAS Level 0Throttle in PAS Level 1 - 50No ThrottleFull Throttle Control1No ThrottleThrottle Limited to 6Km/hNo ThrottleThrottle SpeedProgrammed to Rider's SpecificationFull Throttle ControlFull Throttle ControlNo ThrottleThrottle is Dependent of PAS Level andEntered Ratio: 30 - 60No ThrottleFull Throttle Control22345C5 Controller Maximum Current SettingThe C5 Parameter setting will display on the LCD after C4 settings. The KT-LCD3 willdisplay as follows:C5 Display23
C5 settings are for controlling the maximum operating current. The default value is 10 andvalue ranges from 0 to 10. Refer to table below for definition of each value.C5 ValueMaximum Current Value (A)00Undefined01Undefined02Undefined03Maximum Current Value 2.0004Maximum Current Value 1.5005Maximum Current Value 1.3306Maximum Current Value 1.2507Maximum Current Value 1.2008Maximum Current Value 1.1509Maximum Current Value 1.1010Maximum Current ValueC6 Backlight Brightness SettingThe C6 Parameter setting will display on the LCD after C5 settings. The KT-LCD3 willdisplay as follows:C6 DisplayC6 settings are for the LCD's backlight brightness. The default value is 3 and the settingrange is 1-5.24C6 ValueBacklight est
C7 Cruise Function SettingThe C7 Parameter setting will display on the LCD after C6 settings. The KT-LCD3 willdisplay as follows:C7 DisplayThe cruise function settings can be found in C7. Refer to the following table for definitionsof C7 values.C7 ValueCruise Function0Disabled1EnabledC8 Motor Operating Temperature Display SettingThe C8 Parameter setting will display on the LCD after C7 settings. The KT-LCD3 willdisplay as follows:C8 DisplayC8 is settings for the motor operating temperature display. Refer to the following table fordefinitions of the C8 values.C8 ValueMotor Operating Temperature Function0Disabled1Enabled25
C9 Startup Password SettingThe C9 Parameter setting will display on the LCD after C8 settings. The KT-LCD3 willdisplay as follows:C9 DisplayC9 is the settings for password feature upon startup. The default value is 0. Refer to thefollowing table for definition of the function.C9 ValuePassword Function0Disabled1EnabledWhen the feature has been enabled and confirmed by pressing thedisplay will change to the following.button, thePassword Setting InterfaceFrom here the rider can set the 3-digit passcode starting from the left and sequentiallyprogress to the right. Password value range is 000-999. Select the values with thebutton,button, and confirming the selection with thebutton.PLEASE NOTE: If password is forgotten, the Parameters can only be copied (seeParameter copy) by data source LCD prior to being decoded.26
C10 Restore Default SettingThe C10 Parameter setting will display on the LCD after C9 settings. The KT-LCD3 willdisplay as follows:C10 DisplayC10 restores the KT-LCD3 LCD to default settings. Refer to table below for definitions.C10 ValueRestore Default SettingnDisabledyEnabledTo restore the LCD to default settings, select the C10 value "y" to enable the functionand hold thebutton for 2 seconds. All Parameters will restore to default values andthe LCD will return to display 1.C11 LCD System Version SettingThe C11 Parameter setting will display on the LCD after C10 settings. The KT-LCD3 willdisplay as follows:C11 DisplayC11 is LCD attribute settings. The setting range is 0-2. Refer to following table fordefinition of values.27
C8 ValueLCD Attribute0LCD uses LCD3 new version of communication protocol, compatible withLCD1 and LCD31LCD uses LCD1 and LCD2 old version communication protocol, it is notcompatible with LCD32As data source for copying Parameters, the LCD transfers the new LCD3Parameter to other LCDsC12 Controller Minimal Voltage SettingThe C12 Parameter setting will display on the LCD after C11 settings. The KT-LCD3 willdisplay as follows:C12 DisplayC12 Parameters are settings for the controller's minimum operating voltage (voltageshortage value). Refer to the following table to calculate the minimum voltage.Minimum Voltage (V)C12 Value2824V Controller36V Controller48V Controller0Default Value-2VDefault Value-2VDefault Value-2V1Default Value-1.5VDefault Value-1.5VDefault Value-1.5V2Default Value-1VDefault Value-1VDefault Value-1V3Default Value-0.5VDefault Value-0.5VDefault Value-0.5V4Default Value 20VDefault Value 30VDefault Value 40V5Default Value 0.5VDefault Value 0.5VDefault Value 0.5V6Default Value 1VDefault Value 1VDefault Value 1V7Default Value 1.5VDefault Value 1.5VDefault Value 1.5V
C13 ABS Brakes and Anti-Charge Control SettingThe C13 Parameter setting will display on the LCD after C12 settings. The KT-LCD3 willdisplay as follows:C13 DisplayC13 Parameters are settings for the ABS braking strength and anti-charge control. Referto the following table for definitions of each C13 value.C13 ValueABS Braking StrengthEnergy Recovery Efficiency0NoneNone1Class 1 Braking StrengthBest energy recovery2Class 2 Braking StrengthGeneral energy recovery3Class 3 Braking StrengthWeaker energy recovery4Class 4 Braking StrengthPoor energy recovery5Class 5 Braking StrengthBad energy recoveryThe recommended value for the C13 Parameter is 1. Other options should be selectedwith caution for use. Seek professional advice for assistance.Be sure to note: the higher the braking intensity level, the higher the braking strength willbe which results in greater damage to the motor shaft.29
C14 Pedal Assist Tuning SettingThe C14 Parameter setting will display on the LCD after C13 settings. The KT-LCD3 willdisplay as follows:C14 DisplayC14 is the Parameters for pedal assist tuning. The default value is 2. Refer to the followingtable for definition of each value.C14 Value123Assist Strength of Pedal AssistWeakerGeneralStrongerPARAMETER COPYSet Parameters (including general project Parameters, P Parameters and C Parameters)of any KT-LCD3 LCD can be copied to another KT-LCD3 LCD. This can be done via C11LCD Attribute Setting, where the LCD can become a data source. Use special wiringcables to configure the LCD as shown below.LCD Parameter Copy Wiring Diagram30
- Battery ellowGreenRedSpecial Wiring CableCorrectly configure and wire the LCDs and provide a power supply of 48V, 36V or24V (VB positive power supply). Holdbutton of the source LCD until start up.Within 5 seconds, simultaneously holdbutton andbutton for 2 seconds. Ifsuccessfully completed, the LCD will copy the Parameters and display the followinginterface.Successful Copy DisplayPlease Note: Both C9 start up password and C11 LCD attributes cannot be copied.And LCD3 LCD can only copy to LCD of same model.VERSION INFORMATIONEBO KT-LCD3 V1.0Released on October 17, 201730
CONTACT USElectric Bike Outfitters, LLC999 Tejon StreetDenver, CO 80204United StatesPhone: 01 720-612-4965E-mail: tfitters.comElectric Bike Outfitters, 201732
DEFUALT SETTINGSSettingDefault ValueDescriptionP187P21P3P4P51012Motor Gear Reduction Ratio X Rotor Magnets(Note, 350W/750W Motors are 87, 500W Motors are 100)Wheel Speed Pulse Signal Setting(Note, Gen 1and 2 motors Setting is 0)Throttle Assist Level Control SettingThrottle Activation SettingBattery Voltage/Capacity 00n0402Number of Magnets in Pedal Assist DiscMotor Phase ClassificationPedal Assist Level InitializationThrottle Function SettingsController Current AdjustmentBacklight Brightness AdjustmentCruise Control FunctionMotor Operating Temperature DisplayedPassword SettingRestore DefaultsLCD3 System VersionController Maximum Voltage AdjustmentABS Brakes and Anti-Charge ControlPedal Assist Tuning Setting33
LCD and Bracket View Installed KT-LCD3 6 LCD and Bracket Side View LCD and Bracket Side View LCD and Bracket View Optional Encircled Rubber LCD Bracket Mounts Ø22.2 or Ø25.4 Optional Encircled Rubber LCD Bracket Mounts Ø22.2 or Ø25.4 Optional Encircled Rubber LCD Bracket Mounts Ø22.2 or Ø25.4
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In the riding mode after 5 seconds, display 2 automatically returns to display 1. In display 1, the original motor power is replaced by motor running temperature as is shown in Figure. Display 3 ： In display 2, hold button (SW ) shortly to enter display 3. Display 3 The followings are shown on display 3.
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