Compressors & Governors 01 Compressors

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Compressors & Governors 01CompressorsCompressor SizesBX-2150 Compressor9.5 CFM AT 1250 RPMTu-Flo 400 Compressor7.25 CFM AT 1250 RPMTu-Flo 500 Compressor12 CFM AT 1250 RPMTu-Flo 501 Compressor12 CFM AT 1250 RPMTu-Flo 550 Compressor13.2 CFM AT 1250 RPMTu-Flo 600 Compressor14.5 CFM AT 1250 RPMTu-Flo 700 Compressor15.5 CFM AT 1250 RPMTu-Flo 750 Compressor16.5 CFM AT 1250 RPMTu-Flo 1000 Compressor24 CFM AT 1250 RPMTu-Flo 1400L Compressor31 CFM AT 1250 RPMDuraFlo 596 Compressor27 CFM AT 1250 RPMBA-921 Compressor15.8 CFM AT 1250 RPMBA-922 Compressor31.6 CFM AT 1250 RPM Bendix air compressors are designed to meet a wide range of vehicle needs. Several sizes and various mounting configurations are available. Compressors are available remanufactured exchange.V.M.R.S. 13-009-000RightCompressor Port OrientationUnless indicated, inlet & discharge locationsare as shown.LeftFront4

CompressorsCompressors & Governors 01ModelCompressor NameplatesBendix Piece No.123456H1295HA nameplate is attached to the crankcase of all compressors. It displays the model, piece number (PC. NO.) andserial number (SER. NO.). When making reference to aparticular compressor use the piece number (PC. NO.)stamped on the nameplate.Serial No.Country of ManufactureModelThe serial number is interpreted as follows: First is analpha character (A through M skipping the letter I) representing January through December. The next four characters are numbers representing the day of the monthfollowed by the year (two digits for each). The sixth andlast character represents the manufacturing plant. Forexample serial number H1295H indicates the productwas manufactured on August 12, 1995 in the Huntington,Indiana facility.Bendix Piece No.123456Serial No.H1295HCountry of ManufactureGasketsInlet Flange Gasket Pc. No. 243430NFor all Tu-Flo Compressorsexcept Tu-Flo 300 CompressorServiceNewPc. No.N 50135535016795CompressorTu-Flo 550/750Tu-Flo 501Base Plate GasketFor compressors with 1/2" bottom drain portPhone Numbers:1-800-AIR BRAKE(1-800-247-2725)Fax: 440-329-95565

Compressors & Governors 01CompressorsBA-921 Remanufactured CompressorsBA-921 Air Compressorw/core group and core class identification(Core Class 2K)3126, C7, C95010806XNote: Flange gasketmust be purchasedfrom Caterpillar.CATCore Group 1KBA-921 Air Compressor(Core Class 2K)C11 Acert, C13 Acert5014428Xexternal oil return lineC15 Acert, C18 Acert5012533XCATCore Group 1K6BA-921 Compressor KitsPart No.Maintenance 371DescriptionCylinder Head Gasket KitUnloader KitGovernor Adapter KitCompressor Seal KitCAT C7/C9 Engine Interface Seal KitCAT C15/C18 Engine Interface Seal KitDDC S60 Engine Interface Seal Kit

CompressorsCompressors & Governors 01BA-922 Remanufactured CompressorsBA-922 Air Compressorw/core group and core class identification(Core Class 1P)C11 Acert, C13Acert5013058X(42 tooth drive gear)Caution!BA-922 air compressorscan not be turbocharged.BA-922 Air Compressor(Core Class 1P)C15 Acert, C18 AcertCAT5013059XCore Group 1P(40 tooth drive gear)BA-922 Air CompressorBA-922 Air Compressor(Core Class 1L)Series 60 non-EGR& Series 50(Core Class 1N)5016389X(drive gear not included)5013695X(69 tooth drive gear with a21 tooth spline)Equinox Engine5012895XDDCCore Group 1LA changeover kit is requiredif replacing a Tu-Flo 750 orDuraFlo 596 compressor.See BW2524 for additionalinformation.John DeereTier 3 PowerTech Plus Core Group 1NBA-922 Compressor KitsPart No.Maintenance 3715018827Changeover Kits501587150162635016728DescriptionCylinder Head Gasket KitUnloader KitGovernor Adapter KitCompressor Seal KitCAT Cylinder Head Assembly KitCAT C11, C13, C15, C18 Engine Interface KitDDC S60 Engine Interface KitJohn Deere Engine Interface KitSeriesSeriesSeriesSeriesSeries5050605060CNG KitDiesel,non-EGR (rear mount ECM)Diesel,non-EGR (side mount ECM)7

Compressors & Governors 01CompressorsTu-Flo 550Air CompressorTu-Flo 550 & Tu-Flo 750Remanufactured Compressors(Core Class 1A)5011016Xw/core group and core class identification*5008249X107981X(Left Inlet)Tu-Flo 550Air CompressorTu-Flo 750Air Compressor(Core Class 1A)3406, C10, C12, C15, C16CAT(Core Class 2A)5002984X3116, 3126,5004118X(rear end cover studs)3176, C15, C16C7 Acert, C9 AcertCore Group 1A5005790XTop inlet unless noted.Removable rear flange cover.* High torque thru drive.Tu-Flo 550Air Compressor107509X(2 ½ tilt)(Core Class 1A)109251XTu-Flo 750Air Compressor (Core Class 2A)3406, C10, C12, C15, C16CATCore Group 1ATu-Flo 750Air Compressor5002713X(rear end cover studs)(Core Class 2A)109287X3176, C15, C165002983XCAT 3306107508XCore Group 1A(2 ½ tilt)Tu-Flo 550Air CompressorTu-Flo 550Air Compressor(Core Class 1E)(Core Class 1B)108804X107506X(top air inlet)109653X(left air inlet)Tu-Flo 750Air CompressorTu-Flo 750Air Compressor 37 tooth gearCummins ISB & CCore Group 1E(Core Class 2B)107507X(Core Class 2E)109382XCumminsISM, N14, M11(top air inlet)Core Group 1BOptional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH-001-054.82

CompressorsCompressors & Governors 01Tu-Flo 550Air CompressorTu-Flo 550Air Compressor(Core Class 1D)Series 60 non-EGR(Core Class 1C)Series 60 non-EGR5004188X107622X(69 tooth gear w/21 tooth spline)(21 tooth spline)Tu-Flo 750Air CompressorTu-Flo 750Air CompressorDDC(Core Class 2D)Series 60 non-EGR &Series 50DDC(Core Class 2C)Series 60 non-EGR &Series 50Core Group 1D5004187XCore Group 1C107623X(69 tooth gear w/21 tooth spline)Bendix BA-922 air compressor upgrade available.(21 tooth spline)BA-922 air compressor upgrade available.Tu-Flo 550Air CompressorTu-Flo 550Air Compressor(Core Class 60)T444E(Core Class 60)VT3655015314X107514X(M18 water port &M10 oil port.)Engines built before 6/05 mayrequire kit pc. no. 5016415for oil and water port adapters- see Bendix BulletinTCH-001-055.NPT PortsInternational V8International V8Pre-2004Core Group 1I2004 - 2006Core Group 1ITu-Flo 550Air CompressorTu-Flo 550Air Compressor(Core Class 60)VT365(Core Class 1H)108937X5019445X(M18 water port &M10 oil port.)Tu-Flo 750Air Compressor(Core Class 2H)108935XInternational V8Volvo2007Core Group 1ICore Group 1H9

Compressors & Governors 01CompressorsTu-Flo 550Air CompressorTu-Flo 550Air Compressor(Core Class 1G)DT466, HT530(Core Class 1G)DT4665004613X5014144XHT570*5014488XTu-Flo 750Air Compressor(Core Class 2G)HT530NPT Ports5004614XInternational I-6Pre-2004Core Group 1GBottom drain &metric portsTu-Flo 750Air CompressorInternational I-6(Core Class 2G)HT5702004 - 2006Core Group 1GOptional Tu-Flo 550 & 750 compressors available with premium crankshafts for severe duty applications. See Bendix bulletin TCH-001-054.*5014489X* Premium crankshaft for severe duty applications.Tu-Flo 550Air CompressorTu-Flo 550Air Compressor(Core Class 1G)DT466(Core Class 1F)5019320X(Pre -1997)*108866X5002865XHT570*5019321XBottom drain &metric portsInternational I-6Tu-Flo 750Air Compressor(Core Class 2G)HT5702007Core Group 1G*5019322X* Premium crankshaft for severe duty applications.Base MountTu-Flo 501Tu-Flo 70010Piece Number*5003729XMack ExtendedCore Group 1F?(Pre -1997)5002868X* Head contoured for special clearance applications.Other Common Bendix CompressorsModelFlange MountBX-2150 , CATDuraFlo 596, CATDuraFlo 596, DDCTu-Flo 501, CAT/MackTu-Flo 501, CAT/MackTu-Flo 700, CATTu-Flo 700, DDCTu-Flo 1000, CAT(Core Class 2F)Tu-Flo 750Air CompressorCore 't see your compressor?Please contact your Bendix AccountRepresentative or call1-800-AIR BRAKE (1-800-247-2725)to talk with our Tech Team for aservice replacement.

CompressorsCompressors & Governors 01Engine ApplicationFlangesEnginesTu-Flo 500CompressorTu-Flo 501CompressorTu-Flo 700CompressorTu-Flo 1400CompressorTu-Flo 550CompressorTu-Flo 750CompressorBA-921 CompressorBA-922 CompressorCAT 3406CAT 3406BCAT 3408CAT 8X––––––––––CAT C11/C13CAT 33X5013058X5013059XMack 6 cylinderMack 107511X–––––CAT 3126,C7 and 8X*286554X289339RX–107506X107507X––Detroit Diesel0 Tilt45 –107513X–107512X–––––Series 600 Tilt–286619X 106780X –107622X 107623X ––Detroit ��CumminsNH, NTC, KT,KTA SeriesEngines(See bulletinPRO-01-2)––107510X– Series 60 Compressors must be replaced with Series 60 Compressors only. Failure to do so will result incompressor damage.**Top Discharge - Cylinder Head**Tu-Flo 700 Compressor Cylinder Head incorporates both side & top discharge11

Compressors & Governors 01CompressorsCompressor Maintenance and Service KitsU-71/4CompressorE-12 & F-12 CompressorBX-2150 CompressorTu-Flo 300CompressorTu-Flo 400CompressorTu-Flo 500CompressorTu-Flo 501CompressorNUMBER OFCYLINDERS2212222FIELDMAINT. KITNANA108848N109356 (CAT)229415N229416229417N287043NUNLOADER KITNANA108847N279613N279614279615N279615NGASKET SETNANANANA280511280512N101558PISTON RING SETS (3) 3 ring piston (4) 4 ring piston (5) 5 ring pistonUnless otherwise indicated one piston ring set services the entire compressor.Standard Size226721N225514104045226778N226721N (4)289603N (3)225514106105N (5).010 O.S.226722N225515N104046226779226722N (4)289604 (3)225515N106106 (5).020 O.S.226723N225516N104047226780226723N (4)289605 (3)225516N106107 (5).030 O.S.226724225517N104048226781226724 (4)289606 (3)225517N106108 (5).040 O.S.NANANANANANA5005216PISTON AND WRIST PIN KITS (5) 5 ring piston* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin& two wrist pin buttons.Standard SizeNANA104049225704N*289438N289928N106109N (5).010 O.S.NANA104050N226630*289439N289929N106110N (5).020 O.S.NANA104051226631*289440N289930N106111N (5).030 O.S.NANA104052226632*289441289931N106112N (5).040 O.S.NANANANANANA5005217ALUMINUM CONNECTING RODS (services 1 connecting rod)Without Inserts229083NANANA229083NANAWith Std. Inserts229082NNA102398RX (Std.)107465RX (.010 O.S.)107466RX (.020 O.S.)227479 (Std.)229082NNANASTEEL CONNECTING RODS (services 1 connecting rod)Without InsertsNA229085NANANA229085286258With Std. InsertsNANANANANANA286259CONNECTING ROD INSERT KIT (services 1 connecting rod)Standard 54N287058N(M).010 5N287059N(M).020 6N287060N(M).030 (M).040 O.S.NANANANANANA50052185005219(M)PISTON, RINGS &CONN. ROD KIT(services theentire compressor)NANANANANANANACRANKSHAFTBEARING KITNANANANANANANA(M) For Mack style compressors with power steering driven by the compressor crankshaft.NA - Not AvailableSee pages 6 and 7 for BA-921 and BA-922 compressor kits.12

CompressorsCompressors & Governors 01Compressor Maintenance and Service KitsTu-Flo 550CompressorTu-Flo 600CompressorTu-Flo 700CompressorTu-Flo 750CompressorTu-Flo 1000CompressorTu-Flo 1400CompressorNUMBER OFCYLINDERS222244FIELDMAINT. KIT107516N229417N289998N107516N229417N(2 req’d.)104592UNLOADER KIT107515N279615N279615N107515N279615N(2 req’d.)279615N(2 req’d.)GASKET SETNA101559101559NANANAPISTON RING SETS (3) 3 ring piston (4) 4 ring piston (5) 5 ring pistonUnless otherwise indicated one piston ring set services the entire compressor.Standard Size107639N282525N (5)282525N5005361288646282525N(2 req’d.).010 O.S.107640282526N (5)282526N5005362288647N282526N(2 req’d.).020 O.S.107641282527N (5)282527N5005363288648282527N(2 req’d.).030 O.S.107642282528N (5)282528N5005364288649282528N(2 req’d.)PISTON AND WRIST PIN KITS (5) 5 ring piston* These piston and wrist pin kits have a selected fit. A set contains one piston & one pin. All other piston & wrist pin kits have a non-selected fit and each kit contains one piston, one wrist pin& two wrist pin buttons.Standard Size107647289891N289891N107643289928N289891N.010 O.S.107648289892N289892N107644289929N289892N.020 O.S.107649289893289893N107645289930N289893N.030 M CONNECTING RODS (services 1 connecting rod)Without InsertsNANANANANANAWith Std. InsertsNANANANANANASTEEL CONNECTING RODS (services 1 connecting rod unless otherwise noted)Without Inserts108841 (serv. 2)229085229085108841 (serv. 2)289029229085With Std. InsertsNANANANANANACONNECTING ROD INSERT KIT (services 1 connecting rod unless otherwise noted)Standard Size107651(serv. 2)282767N287062N(M)282767N107651(serv. 2)282751N282767N.010 O.S.107652(serv. 2)282768N287063(M)282768N287063(M)107652(serv. 2)282752N282768N.020 O.S.107653(serv. 2)282769N287064(M)282769N287064(M)107653(serv. 2)282753N282769N.030 O.S.107654(serv. 2)282770N282770N107654(serv. 2)282754N282770NPISTON, RINGS &CONN. ROD KIT(services theentire compressor)108843 (std.)5000334 (.010 O.S.)5000333 (.020 O.S.)5000332 (.030 O.S.)NANA108842N (std.)5000331 (.010 O.S.)5000330 (.020 O.S.)5000329 (.030 O.S.)NANACRANKSHAFTBEARING KIT107969NNANA107969NNANA(M) For Mack style compressors with power steering driven by the compressor crankshaft.NA - Not Available13

Compressors & Governors 01CompressorsInlet Check ValveThe inlet check valve may be used on naturally aspiratedcompressors to prevent oil misting during the unloadedcycle. Do Not use the inlet check valve if the compressor inlet is connected to the pressure side of the supercharger or turbocharger.Important: Installation of the inlet check valve assemblymust be as shown in all illustrations.Applications & KitsCompressorTu-Flo 300 CompressorTu-Flo 400 CompressorBX-2150 CompressorTu-Flo 500 CompressorTu-Flo Tu-Flo Tu-Flo Tu-Flo Tu-Flo Tu-Flo 501 Compressor550 Compressor700 Compressor750 Compressor1000 Compressor1400 CompressorKit–Kit 107567NCommentsNot available for Tu-Flo 300 Compressor107567NSee Illustration & Notes 567NTypical Multi-CylinderCompressorTwo kits requiredTwo kits requiredInlet Check Valve Kit 104670N forBX-2150 Compressor Cylinder HeadsThis kit can be used oncylinder heads with aplugged boss as shown here.Inlet Check Valve Kit 104670N14Existing InletFitting or AirStrainer

CompressorsCompressors & Governors 01ST-4 Safety ValveV.M.R.S. 13-010-073ST-4 Safety ValveUsed inPc. No.Conjunction with131081800019800154800155800350Dryer Reservoir Module800533800534801116PressureSettingThread250 psi1/2-14 NPT150 psi1/2-14 NPT250 psi1/2-14 NPT200 psi1/4-18 NPT150 psi1/4-18 NPT250 psi 3/4-16 UNF-2A250 psi M16 x 1.5-6H250 psi 7/8-14 UNF-2AHoleNo. ofHoles22211222ThreadSee the valve section of this catalog for additional safety valves.Air StrainersReplacement Filter239292Replacement Filter243009Kit includes air strainer& hardware.Can not be used on aTu-Flo 300 compressor.Air StrainerKit Pc. No.278500NService NewPc. No.279901NAir StrainerKit Pc. No.227785NService NewPc. No.226469NInlet Regulating Valve3/4 P.T.TurbochargerSupply PortOutletFlangeService NewPc. No.104171NDo not use on aBX-2150 Compressor.Can not be used on aTu-Flo 300 Compressor.15

Compressors 01Changeover Kits/ModulesD-2 Governor Available Remanufactured Exchange Maintenance Kit With High TemperatureO-Rings Pc. No. 280915 Maintenance KitO-Rings 276121NWithStandard Mounting gasket 5007834 Governor Check Valve Kit 5004049 Operating cut-in and cut-out pressuresare adjustable to O.E. equivalentpressures except non-adjustableV.M.R.S. 13-010-018Reman.Exch.Pc. No.–ServiceNewPc. 0CommentsNonAdjustable–––––––See Note 1NonAdjustable1 Governor supplied with high temperatureo-rings and waterproof cover1/8" P.T.Exhaust1/8" P.T.Unloader(3)5"1/8" P.T. Res. (3)D-2 GovernorD-2A Governor(Non-Adjustable)Governor Maintenance KitContents276121N and 280915D-2 /SV-1 ModuleUsed in conjunction with the DuraFlo 596 Compressor. ServiceNewD-2 /SV-1 Pc. No.50053655007116N5007404N5007801SV-1 ValveGovernorType130 PSI D-2 GovernorStandard D-2 /SV-1 Module(High Temperature) w/unloader hose D-2 /SV-1 ModuleSteel Piston SV-1 ValveMounting Bracket16

3HT2875EBEOHT2875N2AIHC 109R91MACK303GB-578303GB-587303GB-4194MIDLAND O.E.N5084 SeriesN5085 3,C,E,G,J,N,VN5308 A,C,DN5308, BCompressors 01Tu-Flo 400CompressorTu-Flo 500CompressorTu-Flo 501CompressorTu-Flo X286526X286527X289350X101256XN5309N5309AN5310 SeriesN5502 A,B,FN5502 HN5504 AN5504 BN5601 B,C,D,F,G,K,M,P,VN5601,E,J,L,R,S,WN5603 A,B,CN5603, DN6300 7015,ANT7011 KTX13110Tu-Flo -Flo 276962RX276961RX228344XTu-Flo 501Compressor286526X286527X286526X286538X286539X

(Core Class 1A) 5011016X *5008249X 107981X (Left Inlet) Tu-Flo 750 Air Compressor (Core Class 2A) 5004118X Tu-Flo 550 Air Compressor (Core Class 1A) 109251X Tu-Flo 750 Air Compressor (Core Class 2A) 109287X CAT 3306 Core Group 1A Tu-Flo 550 Air Compressor (Core Class 1A) 3406, C10, C12, C15, C16 5002984X (rear end cover studs) 3176, C15 .

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