OP-400 Series OP-600 Series

OptiMate Panels OverviewOP-400 SeriesOP-600 SeriesChoosing the right panelThe following pages show a quicksummary of our operator interfacepanels and the key features associated with them. Here are a few helpfulhints to consider as you’re reviewingthe features:OP-1000 SeriesOverviewOur OptiMate line offers another optionfor operator interface users. The units offermany features at a low cost.You can connect the panels to your application by using the configuration softwareand ladder logic in your program.CompatibilityOP-400 series, OP-600 series andOP-1000 series panels all work withDL05, DL06, DL105, DL205, DL305,DL405, Allen-Bradley SLC 5/03, 5/04,5/05 and MicroLogix 1000/1200/1500PLCs.11–2Operator InterfaceOP-1000 series panels and the OP-9001also work with GE Fanuc Series 90 Micro,GE90/30Series(SNP)andModbus RTU PLCs.All panels require setup using ourOP-WINEDIT configuration software.Simply choose the proper cable and particular type of CPU in our configurationsoftware.A single OP-400 series panel can be usedwith one CPU port, while single ormultiple (up to 31 panels using anOP-9001communicationspanel)OP-600 and OP-1000 series panels canbe used with one CPU port.Do you need just a simple messagedisplay? If so, look at the OP-420,OP-440, OP-620 or OP-640.Do you need pushbuttons or panellamps without message capability?Then look at the OP-406, OP-609,OP-613, OP-1124(-1), OP-1224or OP-1212.Do you need a simple setpointpanel? If so, check out theOP-413, OP-414, OP-613, orOP-1312.Do you need programmable function keys and a display? Then lookattheOP-420,OP-620,OP-640, OP-1500 or OP-1510.1 - 80 0 - 633 - 0405

OptiMate Panels SpecificationsPLCOverviewDL05/06PLCOptimate Panel SpecificationsSpecificationsOP-400 SeriesUnits per CPUOP600 SeriesOne per portService Power (Input)OP-1000 Series1 or multiple (up to 31 with OP-9001)5VDCOP-406OP-413OP-414OP-420OP-440Power ConsumptionIn-Rush CurrentMax. Cable Length1 or multiple (up to 31 with OP-9001)0.25W @ 5VDC0.80W @ 5VDC0.85W @ 5VDC0.58W @ 5VDC0.75W @ 5VDCDL105PLCOne per port8-30VDC8-30VDCDL205PLCDL305PLCOP-1124 10W @ 8-30VDCOP-1212 7W @ 8-30VDCOP-1224 4W @ 8-30VDCOP-609 2.4W @ 83-30VDCOP-613 2.2W @ 8-30VDC.35A-.44A for 1msSerial CommunicationOP-90012W @ 8-30VDCDL405PLC1.5-2.0A for 2ms max.n/aField I/OPLC port RS-232 RJ12PLC Port RS-232/422 15 pin D-sub (female)One-RS-232/422 to PLCTwo-RS-422 to OP panels(3 DB15 female)SoftwareRS-232: 50ftRS-232: 50ft. RS-422/OP-9001: 4000ft4000ft. shielded cable30ft. ribbon cableC-moreHMIsConfiguration SoftwareOP-WINEDITOther HMIEnvironmental SpecificationsEnclosureAgency ApprovalOperating TemperatureStorage TemperatureHumidity-4 to 158 F (-20 to 70 5" 0"(50.8mm)PanelCutoutDimensionsCablec onn.Stud0.33º(8.3mm)Comm.1" (25.4mm)0.85"(21mm)Frontdrill 11/64 holeCablec (279.4mm)drill 11/64holew w w. a u to m at i o n d i re c t . c o m / o pt i m atesEnclosuresAppendixJ2Part Index0.75"(19mm)0.20"(5mm)TB’s &WiringPowerAprox.ClearanceReq. for P-1000 Series3.55"(88.9mm)PhotoSensorsEncodersdrill 4.0"(101.6mm)Cablec onnection0.5"(19mm)0.60"(15.2mm)drill 11/64 l CutoutDimensionsMotorControlsOP-600 SeriesBackSide5.0 "(127mm)3.2"(81.3mm)Steppers/Servos10-95% R.H. (non-condensing)Power Cable1.5"(38.1mm)Motors32 to 122 F (0 to 50 C)OP-400 Series Back3.5"(88.9mm)AC DrivesNEMA 4UL,CUL,CE8.83"(224.3mm)Operator Interface11–3

OptiMate 400/600 SeriesOP-406 --- Indicator/pushbutton panel Four User-defined function keyswith LED indicators Six LED annunciator lampsOP-413 Read/write six PLC data registerswith a bank of data locations Four-digit numeric display Make setpoint adjustments by usingselect button and arrows to changevalues --- Setpoint/display panel Read/write six PLC data registerswith a bank of data locations Eight-digit numeric display, allowsBCD double operations Make setpoint adjustments by usingselect button and arrows to changevaluesOP-420 --- Operator panel 2x20 character LCD display Four function keys with LEDs Display up to 160 pre-definedmessages which reside in thepanel’s memoryOP-440 --- 4-line display panel 4x20 character LCD display with theability to display text, BCD double,binary and floating-point numbers Display up to 160 predefinedmessages which reside in thepanel’s memoryOP-PS400 --- Combination panel Nine user-defined function keyswith LED indicators Six LED annunciator lamps --- Setpoint/display panelOP-414OP-609 --- Power SupplyOP-613 --- Setpoint/display panel Read/write 4 PLC dataregisters with a bank of datalocations Four-digit numeric display Make setpoint adjustments byusing select button and arrows tochange values Four user-defined function keyswith LED indicators Two LED annunciator lampsOP-620 --- Operator panel 2x20 character LCD display Five function keys withLED indicators Five control keys with menutree capability Display up to 160 pre-definedmessages which reside in panel’smemoryOP-640 --- 4-Line display panel 4x20 character LCD display withthe ability to display text, BCDdouble, binary and floatingpoint numbers Five function keys Three LED annunciator lamps Display up to 160 predefinedmessages, which reside inpanel memory External 5 VDC power supply forOP-400 series panels Plugs into standard 120 VACreceptacleNote: OP-PS400 is required for panel configuration and operation of allOP-400 series panels. Do not power from PLC communications port.11–4Operator Interface1 - 80 0 - 633 - 0405

OptiMate 1000 SeriesPLCOverviewDL05/06PLCOP-1124 --- Annunciator panelDL105PLCDL205PLC 24 high-intensity LED annunciator lamps Interchangeable colors (red, green, yellow) Create custom labels OP-1124-1 for --- comes with one row each ofred, yellow and green light bars already installedDL305PLCDL405PLCField I/OOP-1224Pushbutton panel --- SoftwareC-moreHMIs 24 individual pushbuttons with LED indicators Create custom labelsOther HMIAC DrivesMotorsOP-1212Combination panel --- Steppers/ServosMotorControls 12 high-intensity LED annunciator lamps Interchangeable colors (red, green, yellow) 12 pushbuttons with LED indicators Create custom 1312Setpoint/display panel --- EncodersPushbuttons/Lights Read/Write 12 PLC data registers with 3 banks offour data locations, each with a 4-digit display Create custom labels Three control keys for each bank of datalocations Make setpoint changes using the arrowcontrol keysProcessRelays/TimersComm.TB’s &WiringOP-1500/OP-1510Operator panelPower --- Enclosures 2x20 character LCD display Full numeric keypad Five function keys with LED status Three LED annunciator lamps Build and store up to 160 messages in the unit Menu capability (OP-1510)w w w. a u to m at i o n d i re c t . c o m / o pt i m atesAppendixPart IndexOperator Interface11–5

OptiMate AccessoriesOP-9001 --- Communications masterRibbon cable with DB15 male connectorsattached. Panels can be connected directly to the OP-9001 ports or be daisychained to other OP panels.OP-9001The OP-9001 is a communication master unit for connecting twoor more (up to 31) OP-600 and OP-1000 series OptiMate panelsto a single CPU communications port. It connects to anyDirectLOGIC, Allen-Bradley 5/03, 5/04, GE Series 90/30, GESeries 90 Micro, and Modicon (Modbus RTU) CPU.Note: The OP-9001 cannot be used with OP400 series panels.The adjacent figure is a typical multi-drop arrangement using anOP-9001 connected to four OptiMate Panels. TheOP-9001 is surface-mounted to the cabinet. Notice the adequatespace available to route cables and allow for proper clearance.All the panels are configured using OP-WINEDIT software.Power supply(8 to 30 VDC)OptiMate panelsInput powerconnectionRS-232/422 port (to makeconnections to PLC)OP-9001OP-WINEDIT --- J1J2Configuration softwareAll of the OptiMate panels (including the OP-9001 communication master) are configured using the OptiMate OP-WINEDITconfiguration software.Two RS-422 portsto panelsOP-WINEDIT software is compatible with computers runningWindows 95/98/2000/NT/XP.Simply load the software onto your personal computer. The simplesetup instructions are described in the supplied manual and in thebuilt-in HELP screens. The software allows setup of your completepanel applications, including the type of PLC being used,communications protocol, type of panel (or panels) being used,and in some cases, the format of the message text for the LCDdisplay. Some panels even include the ability to design a menutree. The setup steps are similar for all OptiMate panels. Usecable OP-CCBL to connect a PC to OP-400 series panels, orOP-ACBL-1 to connect to OP-600 or OP-1000.Note: When using the OptiMate 600 series panels (except for the OP-640),OP-WINEDIT software version 2.0 or later is required. When using the OptiMate400 series panels or the OP-640, version 2.3 or later is required.11–6Operator Interface1 - 80 0 - 633 - 0405

OptiMate CablesPLCOverviewDL05/06PLCCables for OptiMate Panel-to-PLC ConnFamilyDirectLOGIC DL05DirectLOGIC DL06DirectLOGIC DL105DirectLOGIC DL205DirectLOGIC DL305CPU (or other device)OP-2CBLOP-2CBL-2Port 1OP-2CBLOP-2CBL-2Port 2OP-2CBL-1not available***DL105: F1-130Only oneOP-2CBLOP-2CBL-2D2-230Only oneOP-2CBLOP-2CBL-2Top portOP-2CBLOP-2CBL-2Bottom portOP-2CBLOP-2CBL-2D2-250-1D2-260Top portOP-2CBLOP-2CBL-2Bottom portOP-2CBL-1not available***D2-DCM (module)Only oneOP-4CBL-2not available***D3-330Requires DCU*OP-4CBL-2not available***C-moreHMIsD3-330PRequires DCU*OP-4CBL-2not available***Other HMITop portOP-3CBLOP-3CBL-1Bottom portOP-3CBLOP-3CBL-1Top portOP-2CBLOP-2CBL-2Bottom portOP-4CBL-2not available***Top port (15-pin)OP-4CBL-1OP-4CBL-3Bottom port (25-pin )OP-4CBL-2not available***Top portOP-4CBL-1OP-4CBL-3Bottom portOP-4CBL-2not available***Phone jackOP-2CBLOP-2CBL-2Top port (15-pin)OP-4CBL-1OP-4CBL-3Bottom port (25-pin)OP-4CBL-2not available***D4-DCM (module)Only oneOP-4CBL-2not available***Slice I/O panelsOnly oneOP-4CBL-1OP-4CBL-3IC610CPU105, 106Requires DCU*OP-4CBL-2not available***All models (311-351)RS422 serial portnot available***not applicableAll modelsRS422Serial portnot available***not applicableModBusRJ45 portOP-MCBL-1**not applicable325-07, PPX:325-07Requires DCU*OP-4CBL-2not available***330-37, PPX:330-37Requires DCU*OP-4CBL-2not available***325S-07 (or 325 w/Stage Kit)Requires DCU*OP-4CBL-2not available***330S-37, PPX:330S-37Requires DCU*OP-4CBL-2not available***Only oneOP-3CBLOP-3CBL-1If DCU is used*OP-4CBL-2not available***Only oneOP-4CBL-1OP-4CBL-3Top port (15-pin)OP-4CBL-1OP-4CBL-3Bottom port (25-pin)OP-4CBL-2not available***Top port (15-pin)OP-4CBL-1OP-4CBL-3DL06: D0-06D2-240D3-340D4-450335-37, PPX:335-37425-CPU, PPX:425-CPUTI405 /SIMATIC TI405 Allen-Bradley SLC 500Allen-Bradley DL105PLCPort 2DL05: D0-05D4-440TI305 /SIMATIC TI305 Cables for 400 SeriesOP-2CBL-2D4-430GE Series 1GE Series 90/30GE Fanuc Series 90 MicroMODICONCables for 600/1000 SeriesOP-2CBLD3-350DirectLOGIC DL405PortPort 1430-CPU, PPX:430-CPU435-CPU, PPX:435-CPUBottom port (25-pin)OP-4CBL-2not available***Only oneOP-4CBL-1OP-4CBL-35/035/04Bottom portOP-ACBL-1OP-ACBL-3MicroLogix 1000/1200/1500Only oneOP-ACBL-2OP-ACBL-4** 1000 series panels onlyw w w. a u to m at i o n d i re c t . c o m / o pt i m atesDL305PLCDL405PLCField I/OSoftwareAC ensorsPhotoSensorsLimitSwitchesEncodersSmart Slice I/O panels* Requires RS-232 Data Communications Unit s/TimersComm.TB’s &WiringPowerEnclosuresAppendixPart Index*** Cables for connecting to these ports must be built by the user.Pinout diagrams are in the OptiMate panel user manual or online.Operator Interface11–7

* Requires RS-232 Data Communications Unit (D3-232-DCU) *** Cables for connecting to these ports must be built by the user. Pinout diagrams are in the OptiMate panel user manual or online. ** 1000 series panels only OptiMate Cables Cables for OptiMate Panel-to-PLC Conn Family CPU (or other device) Port Cables for 600/1000 Series Cables for 400 .