Type And Project Certification - USAID SARI/EI
Type and Project CertificationDNV Wind Energy - CertificationOctober 2011
Agenda1. DNV Wind Energy – Certification2. Type Certification3. Project Certification4. DNV Standards & GuidelinesType and Project CertificationTuesday, 24 August 2010 Det Norske Veritas AS. All rights reserved.2
DNV – an independent foundationOur PurposeTo safeguard life, propertyand the environmentOur VisionGlobal impact for a safeand sustainable futureType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.3
More than 145 Years of Managing Risk DNV (Det Norske Veritas) was established in 1864 in Norway DNV is a leading international provider of services for managing risk DNV is a foundation and reinvests all profits in services, research and developmentType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.4
DNV – An Independent Foundation 300 100 9,000 offices countries employees, of which 76% have auniversity degree Singapore Asia HeadquarterType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.5
A trusted player in shipping 80 21.9% 15.5% Authorised by more than 80 flagadministrations DNV classed 21.9% of all newbuilding of ships in 2008 (in GrossTonnes) 15.5% of the world fleet is to DNVClass (in Gross Tonnes per 08/2009)Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.6
Expert role in the oil and gas industry 65% 40% 30% 65% of the world’s offshorepipelines are designed and installedto DNV’s pipeline standard 40% of the world’s FloatingProduction, Storage and Offloadingvessels (FPSOs) are to DNV class 30% of the world LNG terminalprojects are supported by DNVType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.7
Impacting climate change issues 1st Released the world’s first standardfor qualification of carbon capturetechnology 48% 50% Global 48% of all Clean DevelopmentMechanism (CDM) projects arevalidated by DNV 50% of the world’s offshore windprojects are certified and verified Developed a global rating scheme formonitoring ships’ environmentalperformance by DNVType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.8
Services to the Wind IndustryAdvisory ServicesAccredited Services Wind Resource Assessment Project Certification Project Development Support Type Certification Due Diligence Testing Services- Power Performance Testing- Loads Testing Marine Advisory Services36040%340 350330320310 Asset Risk Management300 Wind Turbine Technology304030%506020%2907010%280270 Health, Safety and Environmental RiskManagement800%90260100250110240120230220210 Training and Educational Programs130140150200 190170 160180% of TimeType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.10 209% of Energy
Setting standards in the wind energy industry DNV Offshore Standards- Provide technical provisions and acceptance criteria for offshorewind industry- Published for a range of offshore topics including: structures,materials technology, asset operation, etc. DNV Standard DNV-OS-J101: Design of Offshore WindTurbine Structures- Principles, technical requirements, and guidance for offshore windturbine structures- Life cycle approach covering design principles throughdecommissioning DNV Standard - DNV-OS-J102: Design and Manufacture ofWind Turbine Blades- Detailed interpretation of the basic requirements for blades includingdesign, manufacturing, and testing DNV Standard - DNV-OS-J201: Design of OffshoreSubstations- Standard describing the baseline for safe design, layout, andoperations of offshore wind substationsType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.10
Type CertificationProject CertificationType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.11
Type CertificationType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.12
Type CertificationType Certification creates confidence between manufacturer and stakeholdersDNV Type Certification of some ofthe most applied wind turbines: Siemens SWT-3.6-107 (pictuture) Siemens SWT-2.3-93 Vestas V90Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.13
Type Certification – National requirements Denmark- BEK 651, 'Bekendtgørelse om teknisk godkendelsesordning for konstruktion, fremstilling,opstilling, vedligeholdelse og service af vindmøller’, 28/06/2008- Based on IEC WT 01- Latest version of DS/EN 61400 series shall be used The Netherlands- NVN 11400-0- Load definition as IEC 61400-1 ed. 2- Will be replaced by IEC WT 01 (IEC 61400-22) Germany- Lastgutachten – Approval of Tower and Foundation loads- Maschinengutachten – Rotor-Nacelle approval India- TAPS-2000 (mainly IEC) USA (Nothing)Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.14
Type Certification – IEC 61400-22Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.15
IEC 61400 series of standards IEC 61400-1, Design Requirements IEC 61400-2, Design requirements for small wind turbines IEC 61400-3, Design requirements for offshore wind turbines ISO/IEC 81400-4, Design requirements for wind turbine gearboxes - IEC 61400-4 DNV OS-J102 Design and manufacture of wind turbine blades - IEC 61400-5 IEC 61400-11, Acoustic noise measurement techniques IEC 61400-12-1, Power performance measurements IEC 61400-13 (TS), Measurement of mechanical loads IEC 61400-14, Declaration of sound power level and tonality IEC 61400-21, Measurement of power quality characteristics IEC 61400-22, Conformity Testing and Certification of Wind Turbines IEC 61400-23 (TS), Full scale structural blade testing IEC 61400-24, Lightning protectionType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.16
Design Basis Evaluation The Design Basis shall identify all- Requirements- Assumptions- Methodologieswhich are essential for the design and the designdocumentation, including:- Codes and standards- Design parameters- Assumptions- Methodologies and principles- Other requirements, e.g. ningOperationMaintenanceType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.17
Manufacturing EvaluationDesign Basis EvaluationDesign EvaluationFoundation DesignEvaluationManufacturing EvaluationFoundation ManufacturingEvaluation The requirement for evaluation of thequality system is satisfied if the qualitysystem is certified to be in conformancewith ISO 9001Type TestingType CharacteristicsMeasurementsMandatoryFinal EvaluationOptionalType Certificate DNV shall verify by inspection that atleast one representative specimen ismanufactured according to the designunder certification Ensure that the requirements identifiedduring the design evaluation with regardto critical components and criticalmanufacturing processes are observedand implemented in production andassemblyType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.18
Type TestingDesign Basis EvaluationDesign EvaluationFoundation DesignEvaluationManufacturing EvaluationFoundation ManufacturingEvaluation Type Testing shall be carried out by anaccredited testing laboratoryorType TestingType CharacteristicsMeasurementsMandatoryFinal EvaluationOptionalType Certificate DNV shall verify that the party conductingthe testing complies with at least the criteriaof ISO/IEC 17025 or ISO/IEC 17020, asapplicableSafety and Function TestsPower PerformanceMeasurementsLoad MeasurementsBlade TestsOther Tests DNV assessment- Review of test reports- Participation in Safety and Function Test- Inspect that critical personnel safety featureshave been satisfactorily implemented in theinstalled test wind turbineType Test ConformityStatementType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.19
Type Testing Safety and Function Tests Load Measurements- IEC 61400-22 Annex D- IEC/TS 61400-13- Measurements shall be made on a windturbine that is dynamically andstructurally similar to wind turbinesubmitted for certification Power Performance Measurements- IEC 61400-12-1 Blade Tests- IEC/TS 61400-23- Required for every new type of blade- New tests shall be required following anysignificant changes in blade designType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.20
Static Blade TestType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.21
Fatigue Blade TestType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.22
Final Evaluation The purpose of Final Evaluation- Provide documentation of the findings in the evaluation ofthe elements of the type certification The Final Evaluation Report- Reference list of all supporting product documentation- Evaluation of whether- The detailed documentation is complete- The type test results confirm all relevant requirements set out inthe design documentation- Review of the final product documentation, including- Drawings- Component lists- Procurement specifications- Manuals (Final)- To confirm that they are consistent with the manufacturingevaluation report and with the supporting design calculations andrelevant design assumptionsType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.23
Type Certificate Issued based on a satisfactoryFinal Evaluation Validity 5 years Refers to Conformity Statementsissued for the completed modules-Design Basis EvaluationDesign EvaluationManufacturing EvaluationType TestingType Characteristics Evaluation (optional)Foundation Design Evaluation (optional)Foundation Manufacturing Evaluation (optional)Time: 12 month ideal, in practise 24 month.Price: 1,500 hoursType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.24
Project CertificationType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.25
Project Certification – IEC 61400-22Purpose of Project CertificationEvaluate whether type certified wind turbines and particular support structure/ foundation(s)designs are in conformity with-External conditionsApplicable constructionElectrical codesOther requirements relevant to a specific siteType CertificateSite ConditionsAssessementDesign Basis EvaluationIntegrated Load AnalysisWind Turbine / RNADesign EvaluationSupport Structure DesignEvaluationOther Installations DesignEvaluationWind Turbine / RNAManuf. SurveillanceSupport Structure Manuf.SurveillanceOther Installations Manuf.SurveillanceTransportation & toryProject CharacteristicsMeasurementsOptionalFinal EvaluationProject CertificateOperations & MaintenanceSurveillanceType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.26
Project Certification – DNV-OS-J101Project Certification phases:I Design Basis Phase I : Design BasisDNV Project CertificateStatement of ComplianceII Phase III : ManufacturingDesignStatement of ComplianceIII Phase II : Design Phase IV : Installation Phase V : CommissioningManufacturingStatement of Compliance Phase VI : In-ServiceIV InstallationStatement of Compliance Each phase will be completed by aStatement of ComplianceV CommissioningStatement of ComplianceCertificateMaintenance Phase VI Certificate ValidationVI In- ServiceType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved. Phase I-V Project Certificate27
Type Certification & Project CertificationType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.28
Design BasisDesign Basis Site conditions evaluationDesign- Examine whether the environmental, electrical andsoil properties at a site conform to the parametervalues defined in the design documentation- Site conditions evaluation conformity statementManufacturingInstallation Design basis evaluationCommissioningProject Certificate- Examine that the design basis is properlydocumented and sufficient for a safe design andexecution of the project- Design basis conformity statementInservice Type Certificate – Wind Turbine / RNA- According to IEC 61400-22Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.29
Site Conditions Assessment of the external conditions at the site- As detailed in IEC 61400-1, IEC 61400-2 or IEC 61400-3- Have been adequately undertaken and documented Wind conditions Other environmental conditions Earthquake conditions Electrical power network conditions Geotechnical conditions Marine conditions Weather windows and weather downtimeType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.30
Design Basis Evaluation Design parameters for the external conditions Design methodologies and principles Codes and standards Other relevant statutory requirements Wind turbine type Support structure concept Requirements for manufacturing, transportation, installation and commissioning Requirements for operation and maintenance Requirements for grid connection Other project requirementsType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.31
Type Certificate Wind Turbine / Rotor-Nacelle Assembly Main specifications or Type certificate- with identifications of deviationsType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.32
DesignDesign Basis Examine whether the site-specific loads andload effects on the integrated structure arederived in conformity with the design basisDesignManufacturing Evaluate the site-specific wind turbine forcompliance with the design basisInstallationCommissioningProject Certificate Evaluate the site-specific support structuredesign for compliance with the design basis andstandardsInservice Evaluate the other installations design forcompliance with the design basis and sitespecific loads and conditionsType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.33
Integrated Load Analysis Rotor-Nacelle assemblyRotor-Nacellerotor-nacelle assemblyAssembly Support structure- Tower- Sub-structure- Foundation Supporting soilstowerTowertower Interaction between-Wind turbine designWind turbine control systemWind, turbulence, Foundation designWave, current, SoilWater lefoundationFoundationType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.34Sea bed
Wind Turbine / RNA Design EvaluationComparison of Actual site conditions to conditions for Type Certificate Site-specific loads to design loads for Type Certification Other relevant conditions such as- Corrosion protection- Site-specific conditions on electrical components Reinforcement or modification of componentsType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.35
Support Structure Design Evaluation Loads from the integrated loadanalysis Compare stiffness and dampingto load assumptions Design of the support structure Geotechnical design Manufacturing, transportation,installation and maintenance plans- Only with respect to the structuralintegrity of the final installed(permanent) support structure Corrosion protection system(s)Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.36
Other Installations Design Evaluation Substation (DNV-OS-J201) Cables J-Tubes Loads from the integrated load analysis / site-specific loadsand conditions Structural design Geotechnical design Corrosion protection system(s)Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.37
ManufacturingDesign Basis Verify that the manufacturing for the specificproject is carried out according to the approveddesign and with the intended qualityDesignManufacturing Covers manufacturing ofInstallation Wind turbines / RNACommissioning Support structure(s) Other installationsProject CertificateInservice The extent of inspection and audits will beevaluated for each single projectType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.38
Wind Turbine / RNA Manufacturing Surveillance Scope of work for inspection to be tailored depending on Critical items/processes Approved design documentation The manufacturer’s experience The certification body’s experience with the manufacturer Time schedule and number of items Type of manufacturing process and quality control Appropriateness of the manufacturer’s quality system Type and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.39
Support Structure Manufacturing Surveillance Precondition that the manufacturer operates a quality system Scope of work for inspection to be tailored The inspection/audit activities focus on- The quality system implemented during manufacture- Evaluation of whether the quality system is appropriateType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.40
Other Installations Manufacturing Surveillance Precondition that the manufacturer operates a quality system Scope of work for inspection to be tailoredType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.41
InstallationDesignManufacturingInstallation Verify that the loads on components andsubsystems of the wind turbines are notexceeding the design envelope duringtransportation and InstallationDesign Basis Verify conformity with the requirements of thedesign basisCommissioningProject Certificate Possible transportation and/or handlingdamages are being detectedInserviceType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.42
Transportation and installation surveillance If a quality managementsystem is in place for thetransportation and installationprocesses surveillance maybe carried out by auditing If not, the certification bodyshall perform the surveillanceby inspectionType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.43
Transportation and installation surveillance Evaluate from documentation whether the transportation and installationprocesses are in conformance with the design basis and the requirements in therelevant IEC 61400 series standard Ensure that components are inspected for damage that may have occurred duringtransport and handling Surveillance for offshore projects shall include: Monitoring of sea-transportation Compliance with respect to acceptable weather conditions during transport andinstallation Compliance with the support structure and wind turbine installation proceduresType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.44
CommissioningDesign BasisDesign Verify that the wind turbines installed in aspecific project at a specific site arecommissioned in conformity with the ingProject CertificateInserviceType and Project CertificationOctober 2011 Det Norske Veritas AS. All rights reserved.45
Commissioning surveillance Examination of commissioning records Witness the commissioning of at least one wind turbine and additionally at leastone wind turbine per every 50 turbines in the project Surveillance shall as a minimumcover: Verification that the commissioninginstructions are adequate The instructions are followedduring commissioning The final commissioning reports arecompleteType and Project CertificationOctober 2011 Det Norske Veritas AS. All righ
IEC 61400-12-1, Power performance measurements IEC 61400-13 (TS), Measurement of mechanical loads IEC 61400-14, Declaration of sound power level and tonality IEC 61400-21, Measurement of power quality characteristics IEC 61400-22, Conformity Testing and Certification of Wind Turbines
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