Repair Parts Sheet PE34J - ECM Industries

2y ago
11 Views
2 Downloads
554.30 KB
32 Pages
Last View : 11d ago
Last Download : 3m ago
Upload by : Jacoby Zeller
Transcription

RPS-01043/27/00 2:22 PMPage 1Repair PartsSheetPE–30 SeriesIncluding PE34R &PE34JTitan PumpsFor date codes beginning with the letter "O".Install all kit components to insure optimum performance of the repaired pump.Genesis Series CONTENTSFigure 1 - Basic Pump Assembly . . . . . . . . .2Wiring - Jog Pump .16Figure 2 - Reservoir Assembly . . . . . . . . . . .4Wiring - Electric Valve (VS424) Pump.18Figure 3 - Pumping Assembly . . . . . . . . . . .6Figure 8 - Two-way Manual Valve.21Figure 4 - Piston Block Assembly . . . . . . . . .6Figure 9 - Three-way Manual Valve.22Figure 5 - By-pass Valve Assembly . . . . . . .8Figure 10 - Locking Valves .24Figure 6 - Relief Valve Assembly . . . . . . . . .8Figure 11 - Dump and Dump & Hold Valves .26Figure 7 - Shroud Assembly . . . . . . . . . . . .10Figure 12 - VS424 Valve Assembly .28Wiring - Manual Pump . . . . . . . . . . . . . . . .12Figure 13 - Pendant Switches .30Wiring - Dump Pump . . . . . . . . . . . . . . . . .12Figure 14 - Foot Switches .31Wiring - Dump & Hold Pump . . . . . . . . . . .14

RPS-01043/27/00 2:22 PMPage 2Figure 1 - Basic Pump Assembly2220RSPECIFICATIONSAND PRECAUTIONSRESERVOIR CAPACITYGALLON / [LITER]Refer to theappropriate valvesection whenservicing valve.MOTOR1.3 [5,00]WARNING:2.4 [9,00]5 [20,00]10 [40,00]CAUTION:PUMP FLOWMODEL NO.PRODUCT CODE211033161,7,28,2945Electrical Inc. 2,85Torque button head cap screw(Item 7) to 3-4 ft-lbs [4-5 Nm].61595560625856 5720 Liter ReservoirShown with Roll Bar Option2

3/27/00 2:22 PMPage 3Repair Parts List for Figure 1ItemPart NumberItem Part Number2DA726402515 Liter ReservoirDA704802519 Liter ReservoirDA7348025120 Liter ReservoirDA7349025140 Liter Reservoir5DA73218084Isolator (5 & 9 LiterReservoirs Only)7CBA519028-1E8BHC Screw8C1870181Magnet10DA71442231Level Gauge (5L)DA74542231Level Gauge (9 & 20L)DA74552231Level Gauge (40L)20DA71470261Name PlateCAB0819028-2A4Socket Head CapScrew (5 & 9L only)21DA7141862Stand OffCU9710035Plastic Rivet16Shroud Assembly Model Codefor Pumps with 20 & 40 Liter ReservoirsComplete Pump Assembly (not sold as a service part)1116Quantity1Shroud Assembly Model Code forPumps with 20 & 40 Liter ReservoirsRPS-0104Fmodels with manual valves (115V)Pmodels with manual valves (230V)Gmodels with foot or remote (115V)Qmodels with foot or remote (230V)Hmodels with jog (115V)Rmodels with jog (230V)Imodels with dump (115V)Smodels with dump (230V)Jmodels with dump & hold (115V)Tmodels with dump & hold (230V)Amodels with manual valves (115V)22Kmodels with manual valves (230V)28 *DA70830371GasketBmodels with foot or remote (115V)*DA83920371Gasket for Pumps withEPR SealsLmodels with foot or remote (230V)29 *DA710850310O-ringCmodels with jog (115V)*DA758230310O-ring for Pumpswith EPR SealsMmodels with jog (230V)33B19123031O-ring for Pumpswith EPR SealsDmodels with dump (115V)45DA83890262PRC5 (Made ofGB DecalComplete Roll Bar Assembly forPumps with 20 Liter ReservoirsNmodels with dump (230V)55Emodels with dump & hold (115V)56CBB627046-1A8ScrewOmodels with dump & hold (230V)57BSS5632D8Lock Nut58DA42542012Roll Bar59DA43410981Coverplate60CB55802810Self Tapping Screw61CL5440261Decal62DA45170981PlateItems 56-62)* Items included in and available only as part of Repair Kit. See page 5 for Repair Kit information.NOTE: Item 16 is not available as a service part at this level. See pages 10 and 11 for shroud parts breakdown.3

RPS-01043/27/00 2:22 PMPage 4Figure 2 - Reservoir Assembly1413 Torque to 3-4 ft-lbs.12 (4-5 Nm).424140 Torque to 14-16 ft-lbs.39 (19-22 Nm)251918171932313094633435363Replacement Brushes for Electric MotorsPart NumberQuantityDescriptionDA9584380SR1Brush Set for 115V ModelsDA9585380SR1Brush Set for 230V Models4

3/27/00 2:22 PMPage 5Repair Parts List for Figure 2ItemPart NumberQty.3DA7867900SR3DescriptionFilter AssemblyItem32Part NumberQty.Description*BSS0368D2Back-up Washer*B10125642Back-up Washer(5, 9, 20 literreservoirs)CV838950SR3Filter Assembly(Viton or EPR Seals)(40 liter reservoir)4DA106674313Pipe Nipple34F100094-283DA84374313Pipe Nipple35DA89772683(9 & 20 liter reservoir)6CM673268—Tubing* DA93551674Gasket12DA67292591DA726525913Tube Assembly(40 liter reservoir only)36F100094-783(not on 5 liter)9Male Connector(40 liter reservoir only)(5 liter reservoir)Male Connector(40 liter reservoir only)DA9158949SRDump & Hold115V MotorDA9022949SRDump1230V MotorVM23-way, 2 Position (Jog or Manual)CBA0421028-1A4Socket HeadCap ScrewVM33-way, 3 Position (Jog or Manual)14E10011833Female ConnectorVM44-way, 3 Position (Jog or Manual)17DA70230171BracketVS4244-way, 3 Position(Remote Pendant or Foot Switch)18CBA0515028-1E2Button HeadCap ScrewVM3L3-W, 3 Pos., Locking (Jog or Manual)19DA75670286ScrewVM4L4-W, 3 Pos., Locking (Jog or Manual)25DA71212981BaffleDA8535900SR4-way, 3 Position(Jog or Manual with EPR Seals)26DA80210171BracketDA8536900SR4-way, 3 Position(Remote or Foot with EPR p & Hold Models)402O-ring4131* B101220338Valve 6Socket Head Cap ScrewCCA0839028-1A2Socket Head Cap Screw(Jog and Manual models only)6Gasket (Jog & Manual models only)*C846037* Seal Kits - Used whenever pump unit is disassembled for service. Contains seals only.** Overhaul Kits — Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit.Seal KitsOverhaul KitsPU30000K for Standard SealsPU30000KM for Pump with Standard SealsPU30000KV for Viton SealsPU30000KMV for Pump with Standard SealsPU30000KV for Viton SealsPU30000KMV for Pump with Viton SealsPU30000KE for EPR SealsPU30000KME for Pump with EPR SealsSeal and Overhaul Kits DO NOT include control valve parts. Order the Valve Repair Kit in addition to the Pump Kit.NOTE: EPR seals for valves are special order. Dump and Dump & Hold Valves are not available with EPR seals.5

RPS-01043/27/00 2:22 PMPage 6Figure 3 - Pumping Assembly36NOTE: When servicing any of thepump components, a complete Seal Kitmust be installed to eliminate thepotential for failure resulting from thereuse of original seals.35Apply Loctite242 to threads.3734End View534613832.44-.56[11,2-14,2]33986732Beveled side mustface piston block.10173340Side View18, 19See Diagram "A"13161514 1211NOTE: Item 40used in later productionmodels and must beinstalled on all models.Diagram "A"Torque to 50-55 ft-lbs.25Use Loctite 545 for pipe fittings.24Use Loctite 545for pipe fittings.31Apply Loctite 242 to threads.26Use Loctite 545for pipe fittings.2433322631Apply Loctite 242 to threads.Torque to 15-17 ft-lbs.26Use Loctite 545for pipe fittings.29392827Bottom View625Use Loctite 545for pipe fittings.

RPS-01043/27/00 2:22 PMPage 7Parts have machined surfaces.Handle with care to avoid damaging parts.! CAUTIONRepair Parts List for Figure 3ItemPart NumberQty.DescriptionItemPart NumberQty.Description1DA69550981Top Plate25Y5300962Male Branch Tee3DA6731537SR1Eccentric Shaft & Nut26CCA0839028-1A16Mounting Bolt (M8 x 65)1Top Bearing27DA70012681Tube Assembly3Piston Block Ass’y.28DA71022681Tube Assembly(see Fig. 4)29Y6660961Female 5500941Male Elbow7** CCA1035044-1A1Retaining Ring31DA95790941Male Elbow8**DA70631551Cam Bearing32DA7126950SR1Std. Bypass Valve Ass’y.seeFig. 5DA7583950SR1Viton Bypass Valve Ass’y.DA7584950SR1EPR Bypass Valve Ass’y.9DA6819350SR1Hex Cam10DA6940101SR1Bottom Plate11 **DA70611551Motor Bearing33DA72660951Hose Fitting121Gear34DA7125950SR113 **B100501623 16”seeFig. 6Std. and Viton ReliefValve AssemblyDA7581950SR1EPR Relief Valve Ass’y.14 **DA68211551Bottom Bearing35DA68841231Jam Nut15CBB1120120-1D1Nut (M12 x andard O-ring17 * B10138033Standard O-ring*B10202031Viton O-ring* B10132033Viton O-ring*B12103031EPR O-ring* B10133033EPR O-ring*DA71077761Std. Motor Shaft Seal18 **DA70641551Thrust Bearing*DA74787761Viton Motor Shaft Seal19 **DA70651552Standard & VitonThrust Race*DA74777761EPR Motor Shaft Seal**DA70661552EPR Thrust RaceA10082451Hex PlugDA70002682Tube Assembly24DA6728228Ball3839* Seal Kits — Used whenever pump unit is disassembled for service. Contains seals only.** Overhaul Kits — Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit.See page 5 for Repair Kit information7

RPS-01043/27/00 2:22 PMPage 8Figure 4 - Piston Block Assembly2381515161317Figure 5 - By-pass Valve Assembly1345615 Torque to 28-34 ft-lbs. (38-46 Nm).7891410131211For by-pass valve assembly(Item 13) use part numberfrom page 7, item 32.Figure 6 - Relief Valve AssemblyThe plunger is shown in 10,000 psi orientation.Flip the plunger for 5,000 psi models.1231145678910For relief valve assembly(Item 10) use part numberfrom page 7, item 34.8

RPS-01043/27/00 2:22 PMPage 9Repair Parts List for Figure 4ItemPart Number QuantityDescription2** DA67711101Conical Spring3See p. 7, Item 518* B1219503Item13Part NumberQuantityDescription* B12245031Standard O-ringPiston Block Assembly* B10192031Viton O-ring2Standard O-ring* B10183031EPR O-ring* B10132032Viton O-ring15* DA104731082Washer* B10133032EPR O-ring16* B10138031O-ring17*DA107231081Washer* Seal Kits — Used whenever pump unit is disassembled for service. Contains seals only.** Overhaul Kits — Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit.See page 5 for Repair Kit information.Repair Parts List for Figure 513 16”DA68980131Ball Guide10**DA70391101SpringViton O-ring11DA68990201Spring Cap1EPR O-ring12DA68841231Jam Nut1Back-up Washer13See p. 7, Item 321By-pass Valve Ass’y.1Washer14**DA69362901Seat* B12195031Standard O-ring151Elbow Assembly* B10132031Viton O-ring* B10133031EPR O-ring1DA68970611Push Pin83DA104740131Spring Guide9* B10068031Standard O-ring* B10062031* B1006303* B10065644567DA6900108* B1005016DA10912950Ball* Seal Kits — Used whenever pump unit is disassembled for service. Contains seals only.** Overhaul Kits — Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit.See page 5 for Repair Kit information.Repair Parts List for Figure 61CCA1023028-5A1Set Screw7** DA32821101Compression Spring2DA70331231Nut8A80200131Ball Guide3DA73221901Threaded Body9* B10040161Ball4CCA0307028-5C1Set Screw10See p. 7, Item 341Relief Valve Ass’y.5DA73120401Plunger11* B10072031Std. & Viton O-ring6DA57720131Spring Guide1EPR O-ringH B1008303* Seal Kits — Used whenever pump unit is disassembled for service. Contains seals only.** Overhaul Kits — Used for complete rebuild of pump. The Overhaul Kit includes a complete Seal Kit.See page 5 for Repair Kit information.9

RPS-01043/27/00 2:22 PMPage 10Figure 7 - Shroud AssemblyNOTE: Also see Wiring Diagrams.16114154141512331118 17-R2321233R4212310203419131R3R1T1C26, 72"P" indicates bottom terminals.5, 6S1P1L1C3C1L2P2P4P3S2S38, 9, 20C4T2 "S" indicates top terminals.Use the Model Identification Chart to find the Model Code for your pump.You will need the Model Code to use the shroud assembly chart on page 11.Model Identification Chart115 VAC ModelsReservoirCapacity5 and 9 liter(1.3 & 2.4 gallon)20 and 40 liter(5.2 & 10.4 gallon)Valve Type230 VAC ModelsModelCodeManual ValveARemote Pendant or Foot SwitchBJogCDump (without hold)ReservoirCapacityValve TypeModelCodeManual ValveKRemote Pendant or Foot SwitchLJogMDDump (without hold)NDump & HoldEDump & Hold0Manual ValveFManual ValvePRemote Pendant or Foot SwitchGRemote Pendant or Foot SwitchQJogRDump (without hold)SDump & HoldTJog5 and 9 literHDump (without hold)IDump & HoldJ(1.3 & 2.4 gallon)20 and 40 liter(5.2 & 10.4 gallon)10

RPS-01043/27/00 2:22 PMPage 11Repair Parts List for Figure 7ItemNo.Quantity Listed Below Model CodePartNumberDescription1DA7857900SRShroud with Baffle1DA8407900SRShroud with Baffle1DA9505900SRShroud with Baffle1DA9506900SRShroud with Baffle2DA7137101Mounting Plate3A B CDE F G H1 111111 1I J K L M N O P Q R S T1 11 1 1 1 11 1 1 1 111111 11 11 1 1 11 1 1 1CAE0205028-3A Screw44444 44 44 4 4 44 4 4 44DA5974098Screw Cover44444 44 44 4 4 44 4 4 45DA3567380Transformer11111 1115DA7106380Transformer6CAE0404028-3A -3A Screw10DA7118372111211 111 116662 26 62 6 6 62 6 6 611111 11 1 11 1 11111 111 1 1 111 111 111111 11 1Switch1 1111 11 11 1DA7283450Power Cord1 1111 11 11 111DA9444450Power Cord1 1 1 1 1 1 1 1 1 112DA9449007Cord Restraint1 1 1 1 1 1 1 1 1 112F869007Relief Bushing13CU943900Valve Cable114CR759291Cord Bushing115DA3731009 Hole Plug3 216DA7875900SRPendant Assembly16DA9180900SRPendant Assembly17DA7879398Baffle1 1111 11 11 11 1 1 1 1 1 1 1 1 118DA7880398Baffle2 2222 22 22 22 2 2 2 2 2 2 2 2 219CU971003Pop Rivet420DA4842380Terminal Adaptor21DA7881398Baffle1 1111 11 11 11 1 1 1 1 1 1 1 1 122DA7872900Wire1 1111 11 11 11 1 1 1 1 1 1 1 1 123DA7873900Wire1 1111 11 11 11 1 1 1 1 1 1 1 1 124DA3929900Wire23332 33 32 2 2 22 2 3 225DA3930900Wire22222 21 1 11 2 126DA3931900Wire1 1 1 11 1 1 127DA3936900Wire2 12 Wire11111 131DA7282900Wire11111 132DA9328398Baffle1133DA9452021Nut1 111 11 11 11111 111221 12 21 1 2 2211 32 21 11141142 111 1 2 2411 111 11 144211 1141 13 2 2 1 1 3 2 2 1 1111 11 1 1 1 1 1 1 1 1 1111 1 1 141 1 11 1 11 1 11 1 11 1 1 1 1 1 1 1 11 1 1 1 1 1 1 1 1 111

RPS-01043/27/00 2:22 PMPage 12Manual Pump Wiring Code Color22WireWhite10423WireBlack10311Power CordWhite102Black101Dump Pump Wiring Code minal22WireWhite7T123WireBlack7T212Power CordWhite102Black101White8R1Black8R215Valve 5S37C116Pendant AssemblyBlack3031* 110V only** 220V onlyWireWhite1047L1WireBlack1037L212

3/27/00 2:22 PMPage 13115V Dump Pump SchematicWHITEK1T1T1WHITEBLKL1WHITET2110V AC24V ACBLACKBLACKL2WHTBLACKBLK24V ACBLKGRNELECTRICAL MG1MOTORGRN115V AC POWERsingle-phaseWHTB1W4JUNCTION BOXFAN 110V230V Dump Pump SchematicWHTK1T1WHTT1220V ACL1WHTT2BLACKL2BLACK24V ACBLKBLKWHT24V ACBLKGRNELECTRICAL ENCLOSUREW1W2S2ON/OFFL2L1GND230V AC LKS1WHTMG1MOTORWHTJUNCTION BOX13

RPS-01043/27/00 2:22 PMPage 14Dump & Hold Pump Wiring Code minal22WireWhite7T123WireBlack7T211Power CordWhite102Black101White8R1Black8R213Valve 316Pendant Assembly30WireWhite1047L131WireBlack1037L2* 110V only** 220V only14

3/27/00 2:22 PMPage 15115V Dump & Hold Pump SchematicWHTK1T1WHTT1115V ACL1WHTT2BLACKL2BLACK24V ACBLKBLACKD1BLK24V ACWHITEGREENBLKW4?W2L2L1GNDWHTGRNELECTRICAL LKWHTL1GRNMG1MOTOR115V AC POWERsingle-phaseWHTJUNCTION BOX230V Dump & Hold Pump SchematicWHTK1T1WHTT1220V ACL1WHTT2BLACKL2BLACK24V ACBLKBLKBLACKD1BLK24V CTRICAL OTOR230V AC POWERsingle-phaseWHTJUNCTION BOX15PENDANT

RPS-01043/27/00 2:22 PMPage 16Jog Pump Wiring Code minal22WireWhite7T123WireBlack7T211Power e5P37L126Wire**Black5P35P216Pendant ck1037L2* 110V only** 220V only16

3/27/00 2:22 PMPage 17115V Jog Pump 10V AC24V ACBLACKWHT12BLK34BLKD1BLK24V ACBLKWHTBLKGRNELECTRICAL /OFFBLKW2S1MG1MOTORGRN115V AC POWERsingle-phaseL1WHTB1W4JUNCTION BOXFAN 110V230V Jog Pump SchematicWHTK1T1WHTT1220V ACL1WHTT2BLACKL2BLACK24V ACBLKBLKWHTD1BLK24V ACBLKBLKBLKW2S2ON/OFFL2L1GNDBLK230V AC POWERsingle-phaseWHTGRNWHTGRNELECTRICAL WHTL1MG1MOTORWHTJUNCTION BOX17

RPS-01043/27/00 2:22 PMPage 18Electric Valve (VS424) Pump Wiring Code hite10423WireBlack10311Power CordWhite102Black101White8R1Black8R213Valve 26Wire**Black5P25P328Wire*White1045P2, P429Wire*Black1035P1, P328Wire**White1045P429Wire**Black1035P1* 110V only** 220V only18

3/27/00 2:22 PMPage 19115V Pump with Solenoid Valve SchematicELECTRICAL ENCLOSUREBLKBLKT1BLK24V AC110V ACWHTWHTBLKBLKD1-S2ON/OFF BLKWHTBLKWHTW5PENDANTGRNS1WHTBLKW1GRNW2115V AC POWERsingle-phaseL1BAP CTION BOXFAN 110V230V Pump with Solenoid Valve SchematicELECTRICAL ENCLOSUREBLKT1BLKBLK24V AC220V ACWHTBLKS2ON/OFFGRNBLKWHTGRNWHT- GRNWHT230V AC POWERsingle-phaseBLKWHTPENDANTBLKS1W2W1L1ABBLKP TBLKWHTBLKGRNBLKVALVEB1W4MG1MOTORFAN 220VJUNCTION 5RPS-0104

RPS-01043/27/00 2:22 PMPage 20Valve Section20

RPS-01043/27/00 2:22 PMPage 21Two-way Manual Valve12Figure 8516112738910Repair Parts List for Figure 8ItemPart Number QuantityDescriptionItemVM21Complete Valve Assembly71B10861081Washer82* B11115641Back-up Washer93C7900101Valve Stem5C30212816Y4020701Part Number*B1111203QuantityDescription1Viton O-ring1Pipe RetainerValve Handle12B13510286ScrewR515245-2*Available only as part of Repair Kit VM2K1(for EPR seals order Repair Kit VM2K1E).NOTE: The standard VM2 and VM2K1 are manufactured using Viton seal material.21

RPS-01043/27/00 2:22 PMPage 22Manual ValvesFigure 922

RPS-01043/27/00 2:22 PMPage 23Manual Valve IdentificationVALVE CODE STAMPINGManual valves are stamped at the time of manufacture witha valve code letter and valve code number. The letter andnumber are used to identify the valve model.ENERPACXCBXXX.900CXXXXCCodeNumberCode LetterCode LetterCode NumberModel 900VM3DateCodeFigure 9 - Manual artNumberQuantityDescriptionDisc Assembly Code Letter A, C, EDisc Assembly Code Letter G1* A80760481Screw16CH542950SR12* 50711Disc185* B100601617 32”6* A803911017B13890287Ball* B1109057DA95600411Roll Pin3Shear Seal19* CF2240416Back-up WasherSpring20* B10065033O-ring4Bolt - Code Letter A, G21CB270133Spring GuideB14010284Bolt - Code Letter C, E22* CB281103Spring8* B11260571Roll Pin23CH5391901Body910CB324001* B126950311Valve CapO-ring2425B1326028* B11118032411CB3271011Bearing Plate25* de Letter A, GO-ringCode Letter C, EBase -CodeLetter A, C, E, G13CH5361041Shaft28A10062452Pipe Plug14* B10125641Back-up Washer29A10072451Pipe Plug15* B10075031O-ring* Available only as part of Repair Kit VM4K3.For Viton Seals, order Repair Kit VM4K3V. For EPR Seals, order Repair Kit VM4KE.NOTE: EPR Seals are not available for the 3-way and 4-way locking valve sections.23

RPS-01043/27/00 2:22 PMPage 24Three-way Locking Valve(Valve Code Letter E)Figure 10ARepair Parts List for Figure 10AItemNo.PartNumberQuantity1CR3560132Spring Guide72* CR3551672Gasket8Block NotAvailable SeparatelyOrder AssemblyY383900SR3* B11168032O-ring9Y1262902Seat4* CJ6561101Spring10* B11115642Back-up Washer5* B100801619 32”11* B10095031O-ring6* mNo.PartNumber* B1113564* Items included in and available only as part of Repair Kit VM4K3.For Viton Seals, order Repair Kit VM4K3V.NOTE: EPR Seals are not available for the 3-way and 4-way locking valve sections.24Quantity1DescriptionWasher

RPS-01043/27/00 2:22 PMPage 25Four-way Locking Valve(Valve Code Letter C)Figure 10BRepair Parts List for Figure 10BItemNo.PartNumberQuantity1CR3560132Spring Guide72* CR3551672Gasket8Block NotAvailable SeparatelyOrder AssemblyY123900SR3* B11168032O-ring9Y1262902Seat4* CJ6561102Spring10* B11115642Back-up Washer5* B100801629 32”11* B10095031O-ring6* mNo.PartNumber* B1113564* Available only as part of Repair Kit VM4K3.For Viton Seals, order Repair Kit VM4K3V.NOTE: EPR Seals are not available for the 3-way and 4-way locking valve sections.25Quantity2DescriptionWasher

RPS-01043/27/00 2:22 PMPage 26Figure 11 - Dump and Dump & Hold Valves38Figure 11A - Dump andDump & Hold ValvesNOTE: Items 43 and 44 are used onlyin the Dump & Hold version pumps.2314344303132Figure 11B - Dump andDump & Hold ValvesApply Loctite 222 to threads on Item 3.Lubricate all seals prior to assembly.7Figure 11C - Poppet Valve26643031325

RPS-01043/27/00 2:22 PMPage 27Repair Parts List for Figure 11AItem30Part NumberDA7105096Quantity1DescriptionConnector (Dump Valve Only)DA91440961Connector (Dump & Hold Valve 9SR1Dump & Hold Valve AssemblyDA9022949SR1Dump Valve Assembly40CCA0829028-1A6Socket Head Cap Screw43DA93471101Spring (Dump & Hold Valve Only)44B10090161Steel Ball (Dump & Hold Valve Only)Repair Parts List for Figure 11BItemPart oppet Valve Assembly3B10200284Cap Screw4B10500571Spring Pin5CN8150061Pipe Plug6DA91720061Pipe Plug7DA91236901Adapter BodyRepair Parts List for Figure 11CItemPart NumberQuantityDescription1DA54210091Valve Plug2* DA54221101Compression Spring3DA36970392Bushing4O-ring4* B10168035DA36982903Seat Spacer6DA5792949SR1Internal StackNOTE: The internal stack includes items supplied in the valve repair kit DA5792949K.7* B10025032O-ring8* CM2790442Glyd Ring9* DA43901182Filter10PA14170271Set Screw11DA43931901Valve Block3O-ring124V Solenoid Assembly1213* B1011803DA4404900* Available only as part of Repair Kit DA5792949K.NOTE: EPR and Viton seals are not available for the dump and the dump & hold valves.27

RPS-01043/27/00 2:22 PMPage 28Figure 12A - VS424 Valve AssemblyRepair Parts List for Figure 12AItem Part Number1QuantityDescriptionDA3791900SR1Solenoid AssemblyDA4993900SR1EPR Solenoid Ass’y.2B13380184Cap Screw3M2311084Lock Washer4* B19042034O-ringCL99950W1Valve Block Ass’y.DA5036900SR1EPR Valve Block Ass’y.1GasketDA9739501Viton Connector Ass’y.DA52579001EPR Connector Ass’y.567* CM561678* B10125642Back-up Washer9* B10122032O-ringB10123032EPR O-ring10B13510286Cap Screw11F1320381Adapter12B10170284Cap Screw13A10072451Plug15* F7861671Gasket19C1620961Connector* Available only as part of Repair KitVS424K1. For EPR seals, order Repair Kit VS424K1E.Repair Parts List for Figure 12BItem Part Number QuantityDescriptionFigure 12B - Solenoid AssemblyConnectTo1DA3740450SR1Electric 4Self Tapping Screw5F1980-4SR1Receptacle6DA6372720224V Coil7DA63730212Coil Nut11F6314501Wire RollConnectToBlack No. 1Connector (Item 3)White No. 2Receptacle (Item 5) Pin 2No. 2 from Solenoid AConnector (Item 3)No. 4 from Solenoid AReceptacle (Item 5) Pin 1No. 2 from Solenoid BConnector (Item 3)No. 5 from Solenoid BReceptacle (Item 5) Pin 4No. 11 from Receptacle (Item 5) Pin 3Connector (Item 3)28

RPS-01043/27/00 2:23 PMPage 29Figure 12C - Valve Block AssemblyTorque Specs:Upper Seats (Items 20 & 21) to 37 ft-lbs.Lower Seat (Item 22) to 25 ft-lbs.Cap Screw (Item 23) to 10 - 12 ft-lbs.Pressure Settings:Pilot Adjusting Screw (Item 27)to 850-900 psi.Pilot Relief Adjusting Screw(Item 29) to1150-1200 psi.High Pressure Relief Valve(Item 16) to 11,000-11,500 psi.IMPORTANT: Before installing new spring (Item 8) compress it to750 psi or 1680 lbs of force using a 10 ton GB Press.Repair Parts List for Figure 12CItemPart NumberQuantity1* A100624551 16”-27NPTFPlug24M5020981Cover1Valve Block Ass’y.25* P1821673Gasket31 8”Ball26* Y751101SpringBall27Y1580281Adjusting Screw28* B12165182Square RingDA50352672EPR Square Ring23CL938950W* B1003016Description4* B100701611 4”5* B1010016411 32”6B13420283ScrewItemBallPart NumberQuantityDescription7* BL109522Spring29Y9480281Adjusting Screw8* BL109671Spring30DA983950SR1Piston Assembly9* BL109682SpringDA50339001EPR Piston Assembly10* BL301562Gasket* B12142031O-ring11* C8460373Gasket* B12143031EPR O-ring3113CH43950W1Spacer32B12145641Back-up Washer14F3781231Nut33DA982950SR2Piston Assembly2Ball GuideDA50349002EPR Piston Assembly* B12142032O-ring* B12143032EPR O-ring15* K101316K8770282Adjusting Screw3417L3420551Acorn Nut18* L4290131Ball Guide35B12145642Back-up Washer19* L8481101Spring36CL104950W2Spring & Spacer Ass’y.20* M312901Seat37L8431865Spacer21* CW1812902Seat - Top38* CW981102Spring22* CW1822902Seat - Bottom39* CM1721671Gasket23B10090287Cap Screw40CF6340062Slug* Available only as part of Repair Kit VS424K1. For EPR seals, order Repair Kit VS424K1E.29

RPS-01043/27/00 2:23 PMPage 30Figure 13 - Pendant Switches622ADV2b 2 2a3 2 1RET5ADV11334Dump and JogPendants44Dump & HoldPendantSolenoid ValveRemote PendantRocker Switch WiringDump and Jog PendantsDump & Hold and Remote Pendantswhite to terminal 1white to terminal 2bblack to terminal 2black to terminal 2green to terminal 2aRepair Parts List for Figure 8ItemQuantityDescriptionDump and JogPendantsDump & HoldPendant—1Pendant AssemblyDA7875900SRDA9180900SRDA3789900SR11Pendant BodyCU598190DA1323190DA132319021Rocker SwitchCU911372E1500003E150000131Strain ReliefDA1568007DA1568007DA156800741Wire ng Plate—DA3786101DA378610163Pop Rivet—CU971003CU97100330Solenoid ValveRemote Pendant

RPS-01043/27/00 2:23 PMPage 31Figure 14 - Foot Switches571324CBlackCWhiteGreen#1—Black (Advance)132#2—White (Common)4#4—Green (Retract)1516GreenN.C.14N.O. N.C.N.O.8BlackAdvanceRetract10,11,12WhiteNOTE: Terminal designations are for wiring only.They are not the true function of the switch.139Repair Parts List for Figure 9ItemPart NumberQuantityDescriptionItem Part Number QuantityDescription1F1980-61Plug9M9220282Cap Screw2F1980-53Pin10B25060281Button Head Cap Screw3EJC16011111Cable Clamp11B10181211Nut4DA4701450SR1128” Electrical Cord12B10640661Lock Washer5PFS341Foot Switch Assembly 13F100299-261Loop Clamp14G4240262Decal6———7B100645316” Wire15DA52550261Model No. Decal8CA6839001Guard Assembly16CH2720261Caution Decal31

RPS-01043/27/00 2:23 PMPage 32REPAIR AND SERVICE INSTRUCTIONS: For repair service and parts, contact your nearest GB ELECTRICALService Center. The GB ELECTRICAL Service Center will provide complete and prompt service on allGB ELECTRICAL products.PARTS AND SERVICE: For quality workmanship andgenuine GB ELECTRICAL parts, select an AuthorizedGB Service Center for your repair needs. Onlyrepairs performed by an Authorized Service Centerdisplaying the official GB Authorized sign are backedwith full factory warranty. Contact GB Electrical(414) 352-4160 for the name of the nearest GBAuthorized Service Center.GB Electrical, Inc.An Applied Power CompanyWARRANTY: GB ELECTRICAL, INC. warrants itsproduct against defects in workmanship and materialsfor 1 year from date of delivery to user. Chain is notwarranted. Warranty does not cover ordinary wearand tear, abuse, misuse, overloading, altered productsor use of improper fluid.WARRANTY RETURN PROCEDURE: Whenquestion of warranty claim arises, send the unit to thenearest GB Authorized Service Center for inspection,transportation prepaid. Furnish evidence of purchasedate. If the claim comes under the terms of ourwarranty the Authorized Service Center will REPAIROR REPLACE PARTS AFFECTED and return theunit prepaid.6101 N. Baker Road, Milwaukee, WI 53209Phone: (414) 352-4160FAX (414) 352-2377RPS-01045/97

* Items included in and available only as part of Repair Kit. See page 5 for Repair Kit information. NOTE: Item 16 is not available as a service part at this level. See pages 10 and 11 for shroud parts breakdown. . Use Loctite 545 for pipe fittings. Use Loctite 545 for pipe fittings. Use Loctite 545 for pipe fittings. Use Loctite 545 for pipe .

Related Documents:

X24 HRV ECM, X24 HRV ECM-N, X30 HRV ECM AND X30 HRV ECM-N ENERGY RECOVERY VENTILATOR MODELS X24 ERV ECM, X24 ERV ECM-N, X30 ERV ECM AND X30 ERV ECM-N Venmar Ventilation ULC, 550 Lemire Blvd., Drummondville, QC, Canada J2C 7W9 www.venmar.ca These products earned the ENERGY STAR by meeting strict energy efficiency guidelines set by

Documents Released on June 3 DHCS has released the following set of finalized ECM & ILOS program documents. They are available on the ECM & ILOS Website. 1. ECM and ILOS Change Memo 2. DHCS-MCP ECM and ILOS Contract Template 3. ECM and ILOS Standard Provider Terms and Conditions 4. ECM and ILOS Model of Care (MOC) Template 5.

GE. Since the early 1990ʼs most manufacturers have used the GE ECM by Regal-Beloit motor in their variable speed products. The brand name for this motor is the Think Tank which covers models ECM 2.0, 2.3, 2.5 and 3.0. ECM 2.0 ECM 2.3/2.5 ECM 3.0 The three main benefits of this

Service Guide Table of ConTenTs ECM Start Here: Using the ECM Service Guide 1 HVAC System Troubleshooting Basics 2 Tech Tips 4 Motor Identification Chart 6 Using the ECM Service Guide Motor Diagnostics & Replacement MODELS 2.0 / 2.3 / 2.5 Premium ECM Motor Diagnostics 9 MODEL X13 Standard ECM Motor Diagnostics 13 TECMATE TECMate Usage Chart

Using the ECM Service Guide Motor Diagnostics & Replacement MODELS 2.0 / 2.3 / 2.5 Premium ECM Motor Diagnostics 9 MODEL X13 Standard ECM Motor Diagnostics 13 TECMATE TECMate Usage Chart Troubleshooting with the TECMate 19 20 MODULE REPLACEMENT ECM Control Module ECM Motor Module 23 28 X13 MOTOR REPLACEMENT 29 FiNAL iNSTALLATiON ChECkS 30

Follow the instructions for upgrading the ECM server from 3.4.1 to OpenLAB ECM 3.5. See the document entitled ECM 3.5 Upgrade Guide from the OpenLAB ECM 3.5 Server documentation. Upgrade the Database 1 Start the SQL Server Management Studio program and connect as the system administrator. 2 On the toolbar, select the ECM database.

The new ECM Titanium recognizes the file loaded inside Original EPROM panel and automatically searches in the DataBase the compatible Drivers, and then the program shows a list of Drivers that can be chosen. . Figure 6: ECM Upgrade during download. Version 1.1 5 The window belongs to ECM Upgrade , the subsystem of Titanium ECM that manages .

Fact Sheet; Neonatal Biology –An Overview Part 3. Journal of Neonatal Nursing, 17(4), 128-131. Petty, J. (2011b). Fact Sheet; Neonatal Biology –An Overview Part 2. Journal of Neonatal Nursing, 17(3), 89-91. Petty, J. D. (2011c). Fact Sheet; Neonatal Biology –An Overview Part 1. Journal of Neonatal Nursing, 17(1), 8-10. For further detail and more resources, go to the online resource .