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Covered Conductors & SystemsLV-Aerial Bundled Conductor SystemCovered Conductors were introduced for the first time in India by Raychem RPG forapplications up to 132 kV in partnership with Amokabel, a Scandinavian group companyand leading producer of different types of covered conductors for varied applications.LV-Aerial Bundled Conductor System is an effective solution offered by Raychem whichprevents theft by direct tapping, the most basic method of stealing electricity.Covered Conductors are longitudinally water blocked and covered with special grades ofmaterials that provide insulation and ultra violet protection. These conductors provide safetyagainst accidental contact and are a major help in significantly reducing outages.Covered Conductors are type tested up to 66kV in line with EN50397 at CPRI and also atInternational laboratories.Raychem RPG was one of the first to pioneer the connection, anchoring and suspension oflow-voltage insulated overhead systems. Our continuous efforts in research anddevelopment have led to state-of-the-art product lines, meeting the demands of modernnetwork design, operation and maintenance. With our piercing connector, service lines canbe connected to live lines with maximum safety to linemen.Advantages of LV ABC:Benefits with covered conductorsŸ Total elimination of faults on LT linesŸ Protect the aluminium conductor from corrosionŸ Improved reliabilityŸ Reduce faults caused by tree contacts and enhance reliabilityŸ Avoidance of theft by direct tappingŸ Reduce animal faultsŸ Avoidance of overloading of distributionŸ Upgrade the voltage/current without changing the phase distancetransformersŸ Prevent bush firesŸ Lower life cycle cost compared with bare conductorŸ Reduce maintenance cost of tree trimmingŸ Reduce clearance between phases, can cope with direct contact between phasesŸ Pose less risk of sabotageŸ Environmental advantagesLow Loss Wedge ConnectorsRaychem Wedge Utility Connectors are designed around an engineering principle whichwe call 'Wedge Pressure Technology'.Wedge Pressure Technology has formed the basis for a complete family of connectors thatoutperforms other conventional connector technologies, resulting in 'lowest life cycle cost'.Wedge Connectors (Boltless Connectors) overcome the physical and electrical limitationsof traditional compression or bolted connectors; resulting in low technical losses andefficient, consistent current flow.Wedge Connectors provide most cost-effective solutions to a wide range of powerconnections and grounding challenges.Conventional Connectors16Wedge Connectors17

Wall Mounted Service PillarTrafoconnectThese service pillars are specially designed for the areas where floor space is a constraintand wall mounting is required. These are also suitable for meter rooms.Transformer is a vital component of a distribution system. It has to deliver reliable power in asafe & efficient manner. However, 8% of the transformers installed worldwide fail on accountof improper connector systems.Features & AdvantagesA conventional connector system used for LV cable connection, deploys crimping andtightening of the bolts. Over a period of time, it leads to a loose electrical contact whichcauses sparks and hot spots. The contact resistance is high which adds to the losses of ailingutilities. The weight of the connector causes mechanical strains on the bushing of thetransformer, leading to oil leakages.Ÿ Current rating: 400AŸ Compact designŸ RetrofitŸ Fully insulated handle to switch single phase or three phaseŸ Mechanical connections2Ÿ Low I R lossesŸ Safe Insulated Connections, overcomes safety issuesRaychem's Trafoconnect is engineered to keep the contact resistance low for the lifetime ofthe transformer. It is lighter and simple to install as it uses the modern shear bolt technology,hence avoiding the skill and tool dependent crimping methodology. It significantlyincreases the reliability of a transformer.Ÿ Easy sectionalizingŸ Add-on connections possibleFeatures and Benefits Simple and easy Installation Light weight connecting system No tools requiredAnti-Theft Distribution Box Low resistance (I2R) lossesAnti-theft Distribution Box is more reliable and capable of completely eradicating themenace of power theft by direct tapping, the most common way of stealing power. Reliable & Insulated connection Maintenance freeThis Anti-theft Distribution Box has a host of highly advanced features that make electricitytheft simply impossible.Features:Ÿ It is equipped with the patented enclosed Novel bus-bar system that is completely tamperproof and prevents access to the metal portion as well. As the bus bar is accessible onlythrough a specialized tool, creating an illegal connection becomes simply impossibleŸ It features the Electro-magnetic lock, whichopens only with a specific current pulse providedthrough a handheld device. The handhelddevice is password protected, which makescreating a replica difficultŸ It gives a well-organized appearance to theconnection point and improves service quality1819

Smart Feeder Pillar BoxRaychem RPG offers a unique and high-end Feeder Pillar Box which is technically superior,smart and economically competitive product that fits perfectly with the requirements ofsmart cities. It has secured 3 utilities patents and 2 design patents.FeaturesŸ Compact: 40%-50% less footprint reductionŸ Modular busbar arrangement for greaterscalabilityŸ Innovative connectors for low contactresistance and technical losses (80% lossreduction)Ÿ Fully insulated and touch proofŸ Smart features for online monitoring energy,fuse health & thermal profileTappat: Fully Insulated Service PillarThe new TAPPAT LV Service Pillar has been designed after extensive testing and field trials. It isa significant improvement over the existing feeder pillars and offers the followingadvantages:Advantages2Ÿ Reduction in I R lossesŸ Safe Insulated Connections, overcomes safety issuesŸ Lockable, tamper proof design hence reduces the risk of powertheft and pilferagesŸ Easy sectionalizingŸ Add-on connection possibleFeaturesFeeder Pillar with Horizontal Switch Fuse UnitThe NH Fuse-Switches, horizontal design series offer plant designers and switchgearmanufacturers a modular system with reliable and easy-to install switching devices. Thefeeder pillar with horizontal SFU optimizes space & reduces overall height of the system forspecial applications in power distribution utilities & industrial segment.Ÿ Current Rating: 400AŸ Modular in design, allowing simple and efficient installationŸ Compatible with both stranded and solid sector cablesŸ Compatible with existing “standard” LV main pillarsŸ Ability to be switched single phase (or 3 phase) with the use of fully insulated handlesFeatures & AdvantagesŸ Easily accessible test pointsŸ Current rating : 100A to 630AŸ Compact, free standing designŸ Uniform installation depthŸ Able to be used on new or existing installationsŸ Offers perfect protection against accidental contactŸ Mechanical connections – reduce the problems associated with some compressionfor ultimate safety and visual appeal of the powerdistribution systemŸ Easy voltage measurement, comfortable access withstandard voltage testersŸ Fully insulated & touch proofconnectorsŸ Distribution blocks form an integral part of the unitŸ Service take off's on both sides of the open pointŸ Customer connections can easily be transferred from one side to the other in the eventof problemsŸ Easy and safe connection & disconnection of fuseŸ The wide range of accessories offers a multitude ofmodification and upgrade options to suit any need2021

PIONEERINGENERGY STORAGEREVOLUTIONTechnology leadership of an Indian Company in a fast-evolving newmarket place, Raychem RPG, in technological partnership withDynapower, USA brings Energy Storage Solutions to India.Disruptive technology designed to increase the ROI on investment,Raychem RPG is positioned to be No.1 end-to-end solutions providerIn India.With 'Make-In-India' drive, Raychem RPG has set up an integratedCentre of Excellence for Electronics & Power Electronics formanufacturing low cost, smart & intelligent systems for sub-stationautomation, renewable energy integration & storage.2223

Utility Scale Battery Energy Storage SolutionRE Integration and Ancillary ServicesSmooth Out DrasticPower SwingCOMMISSIONEDFirst of it’s KindRampRate ControlEliminate PVIntermittencesConstant Output to meetDemand RequirementPower (kW)Raychem RPG successfully commissioned India's first MW scale Micro-Grid Energy StorageLithium BESS Solution at Central Electronics Limited (CEL), Sahibabad in UP, IndiaPower (kW)Project in IndiaReal Time BESS Charge / DischargeTransmission & Distribution Network ManagementFREQUENCY Energy Storage System is used to mitigate massiveREGULATION frequency deviation and helps in stabilising the grid.Time AxisSPINNINGRESERVESVoltage atInterconnection (Vac)Voltage Trigger(Low)Voltage Trigger(High)Reactive Powerfrom ESS (kVAR)Time AxisIn the event of sudden loss of power, a synchronous Energy StorageSystem responds to grid signal by dispatching power for a short duration.Spinning andnon-spinning reserveWindTurbinesESS Reactive Power Output (kVAR)Grid FrequencyDeviationPermissibleDeviation (Low)PermissibleDeviation (High)Frequency AfterEnergy StorageHybrid System & Micro-Grid / Off-Grid SystemGeneratorEnergy Storage System provides proportional reactive powerVOLTAGEREGULATION when the voltage at point of interconnection deviates outsidea defined dead band.ReplacementreserveBLACK-START-UP Energy Storage System is used instead of a dieselgenerator to bring the grid online from a blackoutevent.EnergyStorageFailureoccursTime ALEnergy Storage System is used at local nodal points that aretypically congested due to weak grid infrastructure. Hence,with ESS, the transmission network is optimally used.T&DEnergy Storage System caters to the peak load, therebyCAPEX DEFERRAL deferring costly investment required for T&D upgrades.2725

Commercial & IndustrialŸEconomical, Sustainable, Affordable & Reliable PowerŸ1.Diesel Consumption AbetmentŸŸProvides uninterrupted (less than a secswitching time) clean and green powercompared to DG ApplicationZero running or fuel cost with minimummaintenanceŸ2.4.Most of the industries will have maximum consumption needs during peak hours whenTOD charges are high.Our battery pack will charge during non peak hours when consumption and cost are lessand can satisfy a proportion of consumption during peak load hours.This can impact overall electricity cost as cost variation across TOD zones are significant.Back-up of critical loadsOnline UPSContinuous lossesdue to 2 stageconversionPower Factor CorrectionCriticalLoadDC to AC @96%efficiencyAC to DC @96%efficiencyNo continuous lossesRaychem MPSDynamic Transfer, within 15msec in case of grid disturbanceCriticalLoadLi - IonP.F IS LAGGINGCORRECTED POWER FACTORP.F IS LEADINGCORRECTED POWER FACTOR5.PFM STARTED IN RAMP FASHION.PFM STARTED IN RAMP FASHION.ŸŸŸOur system works as an IGBT based Reactive power compensation device.It works in close loop and continuously supplies reactive power as per load requirement.APFC panels and existing PF industry solutions are static solutions whereas our solution isdynamic. This ensures unity PF for customer 24*7.3.Peak-shaving & TOD ChargesPowerMax. demandPost shavingWith a digital,programmablecontrollerthat fulfils allyour energyneeds Green Reliable DigitalBatteryDischargingTime26A Micro - GridBatteryChargingLoad after Peak shavingSolar Integration – Green Micro-gridLoad before Peak shavingŸŸWe can create a reference grid with our solution for solar to function even duringpower outage.Our system thus provides a green micro grid for your premise with 24*7 firm renewableenergy.27

HEAD-TO-TOE INELECTRICAL SAFETYOur Personal Protection equipment are safely designed andconstructed to minimize exposure to hazards that cause seriousworkplace injuries. It fits comfortably, encouraging worker use.2829

Electrical Insulation MatsFlash Protection Arc SuitsElectrical Insulation Rubber Mats comply to IEC 61111 / ASTM D 178 / AS/NZS 2978 andmanufactured using high quality elastomer rubber in order to provide complete protectionagainst electric shock, due to earth faults.Arc suits are specially designed protection garment used worldwide to effectively protecthuman life from electric flash. They are made from special flame retardant fabric (FR)complying to IEC 61482-1 & IEC 61482-2 and tested as per ASTM 1959. They are classified a perHRC 1, HRC 2, HRC 3, HRC 4, based on ATPV values, as per NFPA 70 E values.Features & BenefitsŸ Withstands upto 50 kVŸ Electrical mat is hard wearing andnon-slip and can be easily cleanedor washed with a mild detergentŸ Anti-fatigue nature, comfortingfeet while standing for prolongedperiodŸ Matting is packed in 10-Meter rollsto avoid joints, however cut lengthsare also suppliedŸ Comply with IEC 61111 / ASTM D178 / AS/NZS 2978 requirementsŸ Every 300 mm is marked with classand working voltage detailsŸ Electrically tested for each meterRubber Electrical Insulating GlovesElectrical Insulating Gloves protect people working on live voltages or working in proximity ofelectrical installations from electrical shocks. Our gloves can be used for a wide range ofvoltages from 500 V to 36000 V and comply with EN60903:2003, IEC60903:2014 and CEcategory III. Its ergonomic design provides comfort to the wearer for longer duration and itsthickness ensures the dexterityFeatures & BenefitsŸ Manufactured at Raychem RPG's state ofart manufacturing facility in Vasai, nearMumbai from natural rubber latexprocured from RPG Group's rubber treefarms.Ÿ Gloves are powder freeŸ Type tested in renowned internationallaboratoriesŸ Low Protein tested to avoid allergicreaction to usersŸ Offer Gloves Revalidation as per IEC 609032014 after every 6 months of usage30Features & BenefitsApplications Various Terms UsedŸ Inherently flame-resistant FR fabric (propertiesretained over life span)Ÿ Lightweight fabric ranging from 6.5 to 9 oz/yard2for user comfortŸ Unique design in various combinations for fatiguefree operationŸ Higher ATPV air ventilated design garmentsŸ Stitching with FR rated threadŸ Various ATPV value garment starting from 8.4 &upto 100 cal/cm2Ÿ Heat attention factor (HAF) upto 80% to ensureminimum exposure to flashRevalidation ServicesOur relationship with customers does not end but begins with the supply of our PersonalProtection Equipment (PPE). At Raychem RPG, we understand that safety is a continuousjourney and not a destination. Therefore, to ensure that PPE offers the intended safety tousers, we providerevalidationservices in line withrecommendationsof IEC 60903 forGloves and IEC61111 for Mats. Thisservice not onlyc h e c k s t h ehealthiness of thePPE but givespeace of mind tothe user.2731

Helmet with High Voltage SensorSmart Helmet with Integrated LED TorchA Life Saving Electrical Smart HelmetAdvantagesŸ High Performance LED upto 45 LumensŸ Easy to recharge Li-Ion Battery usingMicro-USB PortŸ Run time of 21 hoursŸ Three level of brightness settingŸ Multi Axis Rotation (Covers 360 )Ÿ Beam Coverage (100 )Ÿ Light weight (20g)Ÿ Allow Outdoor Application with IP 65Ÿ Impact Resistance of 1.5 meterRaychem RPG's Electrical Insulating Helmets comply to American Standard ANSIZ89.1 ClassE, for testing electrical parameters and mechanical properties as per IS2925:1984.The helmets are made from high quality HDPE which provides higher mechanical anddielectric properties. They are used by workman requiring high level head protection fromaccidental and electrical shocks from live line wires and while working in congestedelectrical work areas. When a linesman approaches live line of MV/HV, the sensor will detectthe electro–static field in proximity (non-contact type) and alert him with a blinking LED andaudible alarm. The Electronic Sensor is type tested as per EMC IEC61OOO-4Dielectric BootsDielectric boots are completely electrically insulated footwear designed to give addedprotection from electrical shocks during operations. They offer unique protection whencompared to the usual industrial safety bootsFeatures & BenefitsŸ Unique aero dynamic design for better diversion of falling object.Ÿ Light weight & ergonomically comfortable design for fatigue free operationŸ Soft sweatband for ease of wear and absorption of sweat. Sweat can be easily wiped offwith clothŸ Slots for fixing accessories like ear muffs & arc face shieldŸ Higher impact resistance ensures safetyŸ Senses Electro-Static field of live lineŸ Detects 11 kV live line from1.5 metersFeatures & BenefitsŸ Insulating properties for complete footwear andnot just for solesŸ 100% waterproofŸ Dielectric boots meet international standards asper EN 50321Ÿ Made with epoxy coated steel toeŸ Specially designed rubber cleated out sole formaximum grip & slip resistanceŸ Oil resistant vulcanized rubber sole for maximumgrip, minimum wear and improved cut resistanceHeat resistantŸ Lining washable knitted nylon (seamless)Ÿ Insole moisture absorbing, machine washableŸ Provides alert through LED & BuzzerŸ Easy to replace 2x AAA Batteries322733

POWERSERVICESRaychem RPG's Services Division offers a wide range of consultancyand service solutions to the utilities and industrial customers foroptimized use, enhanced performance, better reliability and costeffectiveness of electrical network and equipment.Backed by decades of experience in the industry and state-ofthe-art technology, our panel of experts provide end-to-endcustomer-tailored solutions to better reliability of electricalconnections, protection of electrical assets and reduction of powerthefts and losses.28342935

Our Range of Consultancy and Service SolutionsConditionAssessmentand FailureAnalysisDesign,Engineeringand TestingOnsiteMeasurementAnalysis andRecommendationfor SystemImprovement &OPEXOptimizationInstallation,AMC andMonitoringOur ergy/Network/Safety Audits& TrainingReplacementStrategies and RiskAssessmentPreventionMaintenance3031

RAYCHEM’SAREASOFEXPERTISENon-tracking and UVstable materialsPowerGel insulatingmaterialMoistureblockingHigh performanceheat-shrinkablemulti-layer materialsSurge suppressionsystems38Resin technologyUHV compositematerialsShearbolttechnologiesReduced contactresistanceElectrical stresscontrol3927

State-of-Art FacilitiesVasai PlantChakan PlantHalol Plant40Raychem Innovation CenterHalol4127

order or contract is prohibited unless agreed to in writing as condition of sale by Raychem RPG Private Limited. Raychem RPG Private Limited reserves the right to alter any product or service. Disclaimer Offices Head Office: Raychem RPG (P) Ltd., RPG House, 463, Dr. Annie Besant Roa