LandCruiser Maintenance Procedures - People Help
1986MODELSLand CruiserFor USA. Clnu'. Pub. No. MMOO1U
FOREWORDThis manual describes the maintenance procedures for the 1986TOYQTA LAND CRUISER models sold in the United Statesand Canada.Detailed repa ir procedures are contained in the followingmanuals:'81 2F Engine Emission Control Repair Manual(Pub. No. 36043E)2F Engine Repair Manual(Pub. No. 36104E)(Pub. No. 36047E)B Series Eng ine Repair Manua l2H, 12H-T Engine Repair Manual (Pub. No. RM012E)Land Cruiser Heavy Duty Chassis and Body Repair Manual(Pub. No. 36262E)For reference, the General Maintenance Items required of the-vehicle owner/ driver are listed in Appendix A.All information in this manual is based on the latest productinformation at the time of publication. However, specificationsand procedures are subject to change without notice.TOYOTA MOTOR CORPORATION
, ,1986 TOYOTA MAINTENANCEPROCEDURES MANUALINTRODUCTIONLAND CRUISER (2F ENGINE)LAND CRUISER (3B,2H ENGINE)APPENDIX-- 1986 TOYOTA MOTOR CORPORATION,.All rights re served.This book may not bereproduced or copied, in whole or in part,without the written permission of ToyotaMotor Corporation.
,1·1,.INTRODUCTIONPageGENERAL PRECAUTIONS.1·2PRECAUTIONS FOR VEHICLES EOUIPPEOWITH A CATALYTIC CONVERTER .1·3GENERAL REPAIR INSTRUCTIONS . . . .1-4ABBREVIATIONS USED IN THIS MANUAL . .1·5
INTRODUCTION - General Precautions1-2-GENERAL PRECAUTIONS1.2.Know the importance of periodic maintenance.(a)Every service item in the periodic maintenance listmust be performed.(b)Fai ling to item can cause the engine to run poorlyand increase exhaust emissions.Listen to the customers comments carefully.Always determine exactly what the customer complaint is,if any, and verify it before proceeding with repairs.3.Determine if you have an engine or emission system problem.(a)Engine problems are usually not caused by the emis-sion control systems.(b)WRONGCORRECT1NOO2?,NOO2JWhen troubleshooting, always check the engine andthe ignition system first.4.Check hose and wiring connections first.The most frequent cause of problems is simply a bad connection in wiring or vacuum hoses. Always make sure thatconnections are secure and correct.5.Observe the following precautions to avoid damage to theparts:(a) To disconnect vacuum hoses, pull on the end, not themiddle of the hose.(b) To pull apart electrical connectors, pull on the connector itself, not the wires.(c) Be carefu l not to drop electrical components, such assensors or relays. If they are dropped on a hard floor,they should be replaced and not reused.(d) When steam cleaning an engi ne, protect the distributor, coil, air filter, carburetor intake, air pump andVCV from water.(e) Never use an impact wrench to remove or installthermo switches or thermo sensors.(f) When checking continuity at the wire connector,insert the tester probe carefully to prevent term ina lsfrom bending.(g) When using a vacuum gauge, never force the hoseonto a connector that is too large. Use a step-downadapter instead. Once the hose has been stretched, itmay leak.
,INTRODUCTIONExample v .':-' -, , ,vv-: . ' ''' .' '---- . ,'. :. . ,Vehicles Equi pped with a Catalyt ic Converter6.1·3Tag hoses before disconnecting them :(a)(b)When di sconnecting vacuum hoses, use tags to identi·fy how they shou ld be reconnected.After completing a job, double check that the vacuum hoses are properly connected. A label under thehood shows the proper layout.PRECAUTIONS FOR VEHICLES EQUIPPED WITH ACATALYTIC CONVERTERWARNING : If large amounts of unburned gasoline flow intothe catalytic converter, it may overheat and create a fire hazard .To prevent this, observe the following precautions and explainthem to your customer.-1.Use only unleaded gasoline.2.Avoid prolonged idling .Avoid running the engine at fast idle speed for more than10 minutes and an idle speed for more than 20 minutes.3.Avoid spark jump test.(a) Spark jump only when abso lutely necessary. Performthis test as rapidly as possible.(bl While testing, never race the engi ne.4.Avoid prolonged engine compression measurement.Engine compression tests must be made as rapid ly aspossible.5.Do not run engine when fuel tank is nearly empty .This may cause the engine to misfire and create an extraload on the catalytic converter.6.Avoid coasting with ignition turned off and prolongedbraking .7.Do not dispose of used catalytic converter near parts con·taminated with gasoline or oil.
'-4INTRODUCTION - General Repair InstructionsGENERAL REPAIR INSTRUCTIONS1.Use fender seat and floor covers to keep the vehicle cleanand prevent damage.2.During disassembly. keep parts in order for reassembly.3.Before performing electrical or fuel work, disconnect thenegative (-) battery cable.4.Check hose and wiring connectors to make sure that theyare secure and correct.5.Always replace gaskets and D-rings with new ones.6.Always use sealer on gaskets to prevent leaks.7.Carefully observe all specifications for bolt torques.Always use a torque wrench.8.Use of Special Service Tools (SST) may be required,depending on the nature of the repair. Be sure to use theSST where specified, and follow the proper work procedure.9Care must be taken when jacking up and supporting thevehicle Be sure to lift and support the vehicle at theproper locations(a) If the vehicle is to be jacked up only at the front orrear end, be sure to block the wheels in order toensure safety.(b)Always use a hydraulic hoist or jack stand. It isextremely dangerous to work on a veh icle supportedon ly by a jack, even for a small job that can befin ished quickly.
,INT RODUCTION -., Abbreviations Used in This Manual1-5ABBREVIATIONS USED IN THIS MANUAL-A/ CAir ConditionerAfTAutomat ic Transm issionEGREXExhaust Gas AecirculationINIntake (manifo ld, valve)M/TManual TransmissionPCVPositive Crankcase VentilationSSTT/MSpecial Service Too lsTransmi ssio nVCVVacuum Contro l Valvewlw/oWithExhaust (manifold , va lve)Without
2-1,.LAND CRUISER(2F ENGINE: FJ SERIES ONLYFOR USA)PageMAINTENANCE SCHEDULE . . . . . . . . .2-2MAINTENANCE OPERATIONS . . . . . . . .2-4GENERAL NOTES: Every service item in the periodic ma intenance list must beperformed . Fai lu re to do even one item can cause the engine to runpoorly and increase exhaust emissions.,.,.
LAND CRUISER (2F ENGINE ) - Maintenance Schedule2-2MAINTENANCE SCHEDULEMaintenance operations : A '" Check and/or adjust if necessaryA '"Replace, change or lubricateI "Inspect and correct or replaceif necessaryNORMAL CONDITION SCHEDULEMaintenance services beyond 60,000 m ilesSe rvice intervalSystemMaintenance itemsENGINE(96,000 km ) should be perf ormed at the same(Odometer reading or mo nths.whichever comes f irst)intervals shown in eac h maintenance schedule.Miles X , ,000 10 15 20 30 40 45 50 60IG NITIONBRAKESCHASSIS--.L MonthsAValve clearanceAARR2-7 (item 11 )2-4 (item 1)2-5 (item 3)2-5 (item 4)2-6 (item 9)A1IRRRIIdle speed and fa st idle speed l51RRIA2-7.8(item 11 , 12)A ir filterRRFuel lines and co nnectionsFuel filler cap gasketIISpark plugs 'Brake linings and drumsRRRBrake pads and discsBrake line pipes and hosesIIIIIIIIIIISteering linkageIBall joi nts and dust co versManual transmission. transfer. differential andsteering gear box oillJIIIIIIIIIIIIRRRRRRRRRRIIFront wheel bearing greaseSteering knuckle and chassis grease")Propeller shaft greasel . )Bolts and nuts on chassis and body(item No .)16 24 32 48 64 12 80 9612 18 24 36 48 54 60 12Km x 1.000Drive belts!!)Engine oil and oil filterEngine coolantmExhaust pipes and mountingsFUELSee pageIIIIIIII2-62-62-62-4(item B)(item 6)(item 5)(item 2)2-10 (item 15)2-10 (item 17)I2-10 (item 1 5)2 - 12 (item 19)2-12 (item 19)2-9 (item 13)(item 14)2 -10 (item IS)2- I 3 (item 20)2-9I2-13 (item 20)2·13 (item 21 )Maintenance senlice ind icated by an aster isk 1*) is requ ired under t he term s of the Em ission Control Systems Warranty. SeeOwne r's Guide f o r complete warranty informatio n.NOTE :(1) After 60,000 mi les (96,000 km) or 72 months, inspect every 10,000 m iles (16,000 km) o r 12 months.(2) After 60,000 mi les (96,000 km) or 72 months, repl ace every 30.000 m iles 148,000 km) o r 36 months.(3) Inspect the st eering gear box only for oil leakage.(4 ) If the vehicle has been immersed in wa ter, it should be re·greased w it hin 24 hours.(5) A djustment at 15,000 m iles 124,000 km ) or 18 months only.
LAND CRUISER (2F ENGIN E) - Mainten ance Schedule2·3Follow t he severe condit ion schedu le if veh icle is operated mainly under one or more of t he fo ll owi ng severe cond it ions : Towing a t railer, using a cam per or car to p carrier. Operat ing on dusty, rough, muddy o r sa lt spread road s. Repeat short tr ips less t han 5 m iles (8 k m) and outsid e temperat ures remain below f reezing. Extensive idling such as po lice, tax i or door-to-door d elivery use.SEVERE CONDITION SCHEDULESystemService on,.,.Maintenance HMcas beyond 60.000 milH (96,000 kml should be(Odoo n.· rNding Of monm.,perlormed at the same inteN,I, shown in eKh maintenance schedule. ., comes IirttIM,inttn,ne, itemsMiles )('.000Km X 1.000Month.EN GIN EVal. elM ranceOrive belts'"Engine oi l and oil fi lter5Engine cool.nt'"Ex hl ltFUE LAir fi lte r I I'0'0 22 .5,,up,, , , lIo:e tIG NITION Spark plugl BRAK ESElfake linings Ind drumsElfakl P'ds I nd disc.ElfalteCHASSIS neSt ingpipes and hoi"link. 8811 joonts and dusl CovtIrs,,,,Mlnull lrl nsm )uion. Irender. d illeren t ialand It. .ring gnr box oill)1Front wheel belring grelseSIHring kn.ekle and ch usis g rnse l 1-Prope ller shaft grunt .1Bolt' and nUI on ehln i. Ind body,,,,,,,,,,,'0"37.5,Fuel lin" and connectionsFuelI ler",piptl Ind mounlingsIdle speed and lu t idle s.peed 6'"'"'0'0, ", " " " " '0 " " " "" ", " " ", " ",, , , , , , , ,,'5,,,,, ,,,,,,,,,,,,,,,,""",,50 52.5 55'0s. "".(itom No ,)"""'0" " ", ,.,, ,.,, ,'-t,.,, '",, ,., , ,, , ,.,, ,.,, ,.,, ,.,'0lilftm 101(ile m 11(item 31(item 41(item 9)2-7.e(item 11 . (2),,,,,,,,,,,,,,,,,,,,,,,,,,,,,,(item 61(item 5){ile m 2)2-10 (item I S)2· 10 (item 17)2-10 (ite m 15)2· 12(itam 19 )2. 12 (ilem 19),.,, ,.,,,,(item 7.8)(item 13 )(item 14 12· 10 (i!(lm le)2· 13 (item 2 0)2 ·13 (ite m 20)2· 13 (ite m 2 11Maintenance se rvi ce i ndicated bv an ast erisk (* ) is requ ired under the terms of the Em ission Control Syst ems Warranty. SeeOwner's Guide for complete warranty information.NOTE :( 1) A fter 60,000 m iles (96,000 km) or 72 months, inspect every 10.000 miles ( 16,000 k m) or 12 months.(2) After 60,000 m iles (96,000 km ) or 72 month s, replace every 30.000 m iles (48,000 km ) or 36 months.(3) I nspect th e steering gear box o nly for o il leakage.(4 ) If the vehicl e has been immersed in w at er, it should be re·greased w it hin 24 hour s.(5) A ppl icable w hen operat ing ma inly o n dust y road s. If not , f ol low t he no rmal condit ion schedule.(6) A djustment at 15,000 m iles (24 ,000 km) or 18 months only .
LAND CRUISER (2F ENGINE ) - Maintenance Operations2-4MAINTENANCE OPERATIONSCOR RECTWRONGENGINECold Engine Operations."'.1"'",1.,H INSPECT DRIVE BELTS(a)Visually check the drive belt for cracks, oiliness orwear. Check that the belt does not touch the bottomof the pulley groove.11." -.LJ.If necessary , rep lace the drive belt.(b)Using a be lt tension gauge, check the drive belt tension .Belt tension gauge:BorroughsNippondensoN ippondensoBorroughsDrive belt tension:Used beltNew beltBTG -20 (95506-00020)No. BT -33-73FAir con.OthersAir con .Others80100125145 20 Ib 201b 251b 251bIf necessary, adjust the drive belt tension.CAUTION ,1.2.BoI.NOTE , " New belt" refers to a belt which has been used lessthan 5 minutes on a running engine.Boltw/o Power Steering00 not pry on the die·cast body of the air pump .If the vehicle is equipped with power steering, thebelt tension of the air pump and alternator is adjustedby turning the adjusting bolt.w l Power Steering "Used belt" refers to a belt which has been used on aL .""' .:', 'Crunning engine for 5 minutes or more. After replacing the drive belt, check t hat it fits properlyin the ribbed grooves, especially in the places difficult tosee.2REPLACE SPARK PLUGS(a)Disconnect the spark plug wires at t he boot. DO NOTpull on the wires. Remove the spark plugs.(b)Set the gap on the new p lugs."Gap:0.8 mm (0.031 in.)Recommended spark plugs :NOW14EXR -UNGK BPR4EY
LAND CRUISER (2F ENGINE) - Maintenance Operations3.2-5REPLACE ENGINE OIL ANO OIL FILTER(a)Remove the oil dra in plug and drain the oil into acontainer.(b)Using 55T, remove the oi l filter (located on right sideof engine block).PlugMA0202SST 09228-44011(c) I nspect and clean the o il filter installation surface.(d) Apply clean engine oi l to the gasket of the new o ilfilte r.MA0203LlJOOO Lightly screw in the oil filter to where you feel resistance.(f) Then , using S5T, tighten the oil filter an extra 3/ 4turn .SST 09228-44011(e)l UOOO6 LlJOOO 1,.(g) Clean and install the oil drain plug with a new gasket.(h) Fill the engine with new oil. Use API grade 5F orSF / CC, multigrade viscosity and fuel-effi ci ent oil.GASOLINE ENGI NEEngine oil capacity (Drain and refill with oil filter change):7.8 liters (8.2 US qts, 6.9 Imp. qts)MA04114.re.rDram Cock"'".Dram CockREPLACE ENGINE COOLANT(a) Drain the coo lant from the radiator and engine draincocks. (Eng ine drain is at left rear of eng ine block. )(b) Close t he dra in cocks.(c) Fil l system wit h coo lant.Coolant capacity (w/ heater or air conditioner):16.5liters (17 ,4 US qts, 14.5 Imp. qts)Use a good brand of ethylene-glycol base coolant, mixedacco rding to t he manufacturer's instructions.
2·6LAND CRUISER (2F ENGINE ) - Maintenance Operations5.6.FJ60REPLACE GASKET IN FUEL FILLER CAP(a)Remove the four screws and locking plate. Pull outthe old gasket .(b)Install the new gasket by hand. Insta ll the tockingplate with four screws.INSPECT FUEL LINES AND CONNECTIONSVisually inspect the fue l lines for cracks, leakage, looseconnections, deformation or tank band looseness.MAOlO77.INSPECT AIR FILTER(a)Visua lly check t hat the element is not excessivelydi rty. damaged or oily.NOTE : Oiliness may indicate a stuck PCV va lve.If necessary, replace the element.(b) Clean the element with compressed air.Clean by blowing from the inside first t hen the outside.B.REPLACE AIR FILTERReplace the used air cleaner eleme nt w ith a new one.9.INSPECT EXHAUST PIPES AND MOUNTINGSVisually inspect the pipes, hangers, and connections fo rsevere corros ion, leak s or damage.
LAND CRUISER (2F ENGINE) - Maintenance Operations2·7Hot Engine Operationsr10. ADJUST VALVE CLEARANCE(a)Warm up the engine to norma l operating temperature.(b)Stop the engine and remove the valve cover.(c)Adjust the valve clearance. Start the engine. Use a feeler gauge to measure between the va lvestem and rocker arm. Loosen the lock nut and t urnthe adjusting screw to set the proper clearance.Hold the adjusting screw in position and tightenthe lock nut.MA0208 Recheck the clearance. T he feeler gauge shouldmove with a very slight drag.0.20 mm (0.008 in.)0.35 mm (O.014 in.)Reinstall the valve cover.Reinstall the air cleaner.Valve clearance:(d)(e)IntakeExhaust11 . ADJUST IDLE SPEEDTachometer(a)Prepa ration Air cleaner installedChoke valve fully openAccessories switched offAll vacuum lines connected (i.e., AI, EGR systems,etc.) Transmission in NEUTRAL position Engine idling at normal operating temperature-(b)Idle SpeedAdjusting ScrewCAUTIDN,1.NEVER allow the tachometer terminal to touchground as it could result in damage to the igniterand/or ignition coil.2.As some tachometers will damage the ignition, werecommend checking the compatibility of your unitbefore using.Set the idle speed by turn ing the IDLE SPEED ADJUST I NG SC R E W.(c)--'":::':::":c!"Connect a tachometer to the engine.Connect the tacho meter positive ( ) terminal to theignition coil negative (-) terminal.Idle speed: 650 rpmNOTE: Leave the tachometer connected for further adjustments.
LAND CRUI SER (2F ENGINE ) - Maintenance Opera t ions2-812. ADJUST FAST IDLE SPEED(a)Stop the engine and fu l ly pu l l out the choke knob .(b)Disconnect the hose from the dist rib uto r mai n diaphragm and plug the hose end. This will cut thevacuum advancer.(c)Disconnect the hoses from ports of the V CV for"'A01 12Ma inDiaphragmMA0410EVA P and EG R valve, and pl ug t he hose ends.T his wi ll shut off the EVA P purge and EG R systems.VCV for EVAPEGA Va lve(d )Ful ly open the choke va lve.(e)Start the engine.(f)Set t he fast id le speed by turni ng the fast idle adjustIng screw.Adju st ing ScrewMA0111Fast idle speed: 1,800 rpm(9) Chec k that the engine returns to id le speed when thecho ke button is pushed in all the way.(hI Reconnect the hoses to the proper locations.
LAND CRUISER (2F ENGINE) - Main tenance Operations2-9TRANSMISSION13. CHECK OIL LEVEL IN TRANSMISSION.TRANSFER AND DIFFERENTIALFi ller Plug for T/M5mmPlug fo rTransf er"AOO53"A021 !Remove the filler plug and fee l inside the ho le with yourfinger. Check that the oil comes to wit hin 5 mm (0.20 in.)of the bottom edge of t he ho le. If the level is low, add o ilunti l it begins to run out of the fi ller ho le.Transmission and transfer oil Oil grade : API GL-4 or GL-5Viscosity : SAE 90Differential oil Oil grade : API GL-5 hypo id gear oilViscosity : Above - 18 C (O F) SAE 90Below - 1SoC IO FI SAE SOW-90or BOW,"MA021114. REPLACE TRANSMISSION . TRANSFER ANDDIFFERENTIAL OIL-Plug(f or M/ TIDrain(f orMA0131(a) Remove the d rai n plu g and drain the o il.(b) Reinstall the drain plug.(c) Add new oil unti l it begins to run out of the fill erho le.Transmission and transfer oil Capacity :Transmission 3.5 liters13.7 US qts, 3.1 Imp. qtsl2.2 litersTransfer12.3 US qts, 1.9 Imp. qtslDifferential o il Capacity ;FrontRearDra in Plug3.0 liters13.2 US qts, 2.6 Imp. qtsl2.5 liters(2.6 US qts, 2.2 Imp. qts)
2-10LAND CRUISER (2F ENGINE) - Maintenance Operations.BRAKES15. INSPECT BRAKE LINE PIPES AND HOSESNOTE: Inspect in a well lighted area, Inspect the entirecircumference and length of the brake hoses using a mirroras required. Turn the front wheels fully right or left beforeinspecting the front brake.(a)Check all brake lines and hoses for: Corrosion Damage Wear Leaks Bends Twists Deformation Cracks(b)Check all clamps for tightness and connections forleakage.16.(c)Check that the hoses and lines are clear of sharp edges,moving parts and the exhaust system.(d)Check that the lines installed in grommets passthrough the center of the grommets.INSPECT REAR BRAKE LININGS AND DRUMS(a)Check the linings for wear.Minimum lining thickness:(b)1.5 mm (O.059 in.)Check the brake drums for scoring or wear.Maximum drum inside diameter: 297 mm (11.69 in.)(c) Clean the brake parts with a damp cloth.NOTE:parts.Do not use compressed air to clean the brake17. INSPECT FRONT BRAKE PADS AND DISCS(a)Check the th ickness of the disc brake pads and checkfor irregular wear.Minimum pad thickness:(b)1.0 mm (0.039 in.)Check the disc for wear or runout.Minimum disc thickness:Maximum disc runout :19.0 mm (0.748 in .)0.15 mm (0.0059 in .)'-- -"" '" CHASSISlB.REPACK FRONT WHEEL BEARINGS(a)Change the front wheel bearing grease. Remove the hubs and inner and outer bearings.Clean in so lvent and inspect the bearings fordamage.- Pack the bearings and axle hubs with lithium basemultipurpose grease.Grease grade:Lithium base multipurpose greaseINLGI No. 21-
.LAND CRUISER (2F ENGINE) - Maintenance Operations(b)2·11I nstall the hubs and adjust the wheel bearing preload. Using SST, tighten the adjusting nut and turn thehub right and left two or three times.SST 09607·60020Torque : 600 kg-cm (43 ft·lb, 59 N·m) Loosen the adjusting nut until it can be turned byhand . Aetighten the adjusting nut.Torque : 40 - 70 kg·cm (35 - 60 in.-Ib, 4.0 - 6.8 N·m) Insure t hat the hub turns smoothly and there is noplay in the bearing .MA0223 Using a spring tension gauge, check for correct preload.Front wheel bearing friction preload (at starting point) :0.4 - 3.3 kg (0.9 - 7.3 Ib, 4 - 32 N)If t he preload is incorrect, loosen or t ighten the nut to co r·rect the preload.MA02J .(c)I "stal l the lock washer and lock nut.(d)Loc k the adjusting nut by bend ing one of the lockwasher teeth inward.
- Maintenance2-12(e)Using S5T, tighten the lock nut.SST 09607-60020Torque:(f)800 kg-cm (58 ft-Ib, 78 N·m)Lock the lock nut by bending one of the lock washerteeth outward.MA0221(9)Aecheck the preload at the hub bolt.Front wheel bearing friction preload (at starting point):0.4 - 3.3 kg (0.9 - 7.3 Ib, 4 - 32 NI19.lIVINSPECT STEERING LINKAGE, GEAR BOX,STEERING WHEEL FREEPLAY, BALL JOINTS ANOOUST COVER(a)FreeplayTCheck that the steering whee l freeplay is:Maximum:40 mm (1.57 in.)With the vehicle stopped and wheels pointed straightahead, rock the steering wheel gently back and forthwith light finger pressure.If correct, adjust or repair. oo(b)Check t he steering linkage for looseness or damage.Check that: Tie rod ends, relay rod ends, shimmy damper andpitman arm do not have excessive play . Dust seals are not damaged .(clCheck the steering gear box for oil leaks.(d )(e)Inspect the ball joints for excessive looseness.Inspect the dust cover fo r damage.
LAND CRUISER (2F ENGINE) - Maintenance Operations202-13LUBE STEERING KNUCKLE, CHASSIS ANDPROPELLER SHAFT(a)Remove the screw plug from each steering knuck leand repack with lubricant.Steering knuckle grease Molybdenum disulfide lithium base chassis grease-Screw Plug(NLGI No 21(b)(clL ---- :::::::. " "" JReinstal l the two screw plugs.Lubricate chassis components, referring to the lubri·cation chart. Before pumping in grease, wipe off anymud and dust on the grease fitting.Grease grade:Steering link endsMolylxtenum disulphide lithium base chassis grease(NLGI No 21Propeller shaft Lithium base chassis grease (NLGI No. 2)(d) Check the steering linkage dust sea ls for damage.21.rTIGHTEN BOLTS AND NUTS ON CHASSIS ANDBODYTighten the follow ing parts: Front seats mounting boltsTorque: 375 kg-cm (27 ft·lb, 37 N·m) Front and rear leaf spring U·bolt mounting nutsTorque: 1,250 kg-cm (90 ft·lb , 123 N·m)(rrFJ 60 Series23rLubric ating Posi t ions:St eeri ng1. SI ide Yoke2. Relay Rod EndPropeller Shaft3. Spide r4. Slide YokeMAIr.!30
3·1LAND CRUISER(3B,2H ENGINE: BJ,HJ SERIESONLY FOR CANADA)PageMAINTENANCE SCHEOULE . . .3·2MAINTENANCE OPERATIONS . . . . . . .3·4GENERAL NOTES: Every service item in the periodic maintenance list must beperformed . Failure to do even one item can cause the engine to runpoorly and increase exhaust em issions.r
LAND CRUISER (3B. 2H ENGINE) - Maintenance Schedule3·2MAINTENANCE SCHEDULEMaintenance operations:A" Check and/ or adjust if necessary;A '"'Replace, change or lubricate;Inspect and correct or replaceif necessary, NORMAL CONDITION SCHEDULE i(Od ometer reading or months,Systemobeyond 96,000 km shouldbe performed at the same intervals shown inSee pagecomes fir(item N o.)Maintenance itemsENGiNEfi oil and Oi.::If"'iI.::'e,,' .,t-,----,,--,--R-'lllt ' :'oii t - - HFUEL o, o tgA ;" :------------- t.:, t- t I ,ueo'eeo np"'!eO "" c;.;.;cOil,--- - R -t--;-I-;-H-t RR ;--J' I"J),R,,R,,,Transmission, transfer, differential and steering twheelbffi" r;; "I,,' - ,,' - ,, -t-i, - ,Itii J:g(ii;,,0.j . (item 15)hll(i1 em *3-9(item 18) -"--- - - -i - - - -R, J.i4(iiis)and nuts on chassis and body1""1NOTE :(1) Rep lace every 6,000 km or 6 months, but replace oil filter every 12,000 km or 12 months.(2) After 96,000 km or 72 months, replace every 48,000 km or 36 months.(3) Inspect the steering gear box only for oil leakage .(4) If the veh icle has been immersed in water, it should be re-greased wi t hin 24 hours.(5) Adjust only at the first 24,000 km or 18 months and 48,000 km or 36 months. I(i tem3-16 (item
LAN D CRUISER (3B,2H ENGINE ) - Maintenance Schedule3-3Follow the severe condition schedu le if vehicle is operated mainly under one or more of the follow ing severe conditions : Towing a tra iler, using a camper or car top carrier. Operat ing on dusty, ro ugh, muddy or salt spread roads. Repeat short trips less than 5 miles (8 km ) and outsid e temperat ures re mai n below freez ing. EKtensive id ling such as police. taxi or door-t e-door d elivery use.SEVERE CONDITION SCHEDULESeM::e inteo'VaISystemhe"",Maint,n,nea '"rnsENGINEMainten.oce se . icI1 beyond 96,000 km should beperformed . 1 the sa".,. in rv.'s lkown in each m,inte n.nc. schedule.t !ef ." or monkcomes irsI}V.I .cl.,llncaDri .bell'l KmX1.000 1 8MO lth s6"9 "24T32I 361" " "2740 1 4830 1 36 1 42AAVacwm pumo oil hosesE.haust pipes and mounting ,Idl'lpeed l7jAFuelliltefIr I"IIIII,Injec:tion ",,",p gOVlllfno. d ia ph.am o;tBRAKESBrake nlngs.M d rumsBrak, pads Ind discsBrake line pipes and hO eSCHA SSISSteering link'lIISell jointS and duSt COVIlIfS,-t ,,,IASiHfing 1111' boo. oil '51-SteerinG knuc k and c husis "rene' "P.opeller shafl g.usa 1;\I BoltSar d nuts on c huSi I nd body,,,,,,,,,,,II'"1' ( 1) Replace every 3,000 km or 3 months, but replace o il f il ter every 6,000 km or 6 month s.(2) After 96,000 km or 72 months, replace every 48,000 km or 36 mo nth s.(3) Applicabl e when operati ng mainly on dusty roads. If not, follow the normal condi tion schedule.(4 ) Replace every 48,000 km or 36 months, i nspect every 6,000 km or 6 months.(5) Inspect the steering gear box only for oil leakage .(6) If t he vehicle has been immersed in water, it should be re-greased w it hin 24 hours(71 Adjust onl y at the first 24,000 k m or 18 mo nths and 48,000 km o r 36 months.-",,,,II,,T.anlminion. "Insl,r. ditf . 'nti,1 andFron t wheel bta . ing grin.",,Fuel Wnes and connection. sl al'0,,,Ai. fi lter' ''F. I lilll. CIP" """ "" "66 "80Ril lEngine coola nt'"Fuel feed pUmp60A,,Engine oi l and oillilte,FUE LI 56See PIIge,,,II ',lit'"" No.),.,,.,,.,,.,lit em 161(itam 1.21(ite m 5,6)(item 1 )3-4, 5 (item 3, 41"'·9,.,,.,,.,, ,.,, ,.,, ,.,,,,,(item 12)(item 17)(item 6.91(item 14 )(item 13)(itotm Hi){item 1 11fltem 10!3-11 (item 2313-12 (item 24)3·1 1 (item 22),,,,,,3·1 4 (item 26)3· 14 Irtem 2613 · 10 {it. m 2013 · 10 litem 2113· 12 (item 25)3-14 (illm 2713· 14 (item 2713·16 (item 28)
LAND CRUISER (38,2H ENGINE) - Maintenance Operat ions3-4CORRECTMAINTENANCE OPERATIONSWRONGENGINECold Engine Operations1.INSPECT DRIVE BELTS(a)Visually check the drive belts for cracks, oiliness orwear. Check that the belt does not touch the bottomof the pulley groove.If necessary, replace the drive be lt.MAOO35(b)Using a belt tension gauge, check the drive belt ten Slon.BorroughsBelt tension gauge:N ippondensoBorroughsBTG·20 195506·00020)No. BT·33·73FNOTE: When check ing the tension, be sure the gauge ison the belt protrusions.Drive belt tension: Air Con.80 20 IbIUsed belt)Others100 201bIf necessary. adjust the drive belt tension.2.Lock Bo ltREPLACE DRIVE BELTS(a)Remove the o ld belts.(b)Install a new belt and adjust it to the specified tension.(c)Using a belt tension gauge, check the drive belt ten Slon.Belt tension gauge:N ippondensoBorroughsBTG·20 195506·00020)No. BT ·33· 73FDrive belt tension : Air Con . 125 25 IbINew belt)Others145 251bNOTE, When checking the tension, be sure the gauge is on thebe lt protrusions.Borroughs "New be lt" refers to a be lt which has been used lessthan 5 minutes on a running engine. "Used belt" refers to a belt which has been used on arunning engine for 5 minutes or more. After replacing t he drive be lt, check that it fits proper lyin the ribbed grooves, especially in the places difficu lt tosee.ECOOOl EC0004 ECOOOl38 Engine3.INSPECT VACUUM PUMP OIL HOSES(a)Visually check for oil leakage.(b)Check the hoses for loose or bad connections.(c)Check the hoses for damage or cracks.Squeeze the hoses to check for interna l breakdown .If soft, replace.-
LAND CRUISER (36,2H ENGINEI- Maintenance Operations4.2H Engine3·5REPLACE VACUUM PUMP OIL HOSES(a)Remove the old oil hoses.(b)Install new oi l hoses.After replacing, start the engine and check for oil leaks.NOTE : Check for oil leaks in the next step, after engineoil and o il filter replacement.5.REPLACE ENGINE OIL(a)With the engine warm , remove the oil drain p lug anddrain the oi l.Plug(b)(c)Clean and install the o il drain p lug with the gasket.Fill the engine with new oil, API grade CC, CD orbetter.Engine oil capacity (Drain and refill without oil filterchange) :36 engine 5.8 liters (6.1 US qts, 5.1 Imp. qts)2H engine 9.1 liters (9.6 US qts, 8.0 Imp. qts)r,.38 Engine,.r2H Engine6.REPLACE ENGINE OIL ANO OIL FILTER(a)With the engine warm , remove the oil drain plug anddrain the oi l.(b) Using SST, remove the oil filter (located on the rightside of engine block) .SST 38 engine 09228·440112H engine 09228-60010(c),.Insta ll a new oil filter . Inspect and clean the oil filter installation surface . Put a light coat of engine oil on the gasket.
- Maintenance3-6ns Lightly screw in the fi lter to where you feel resistance . T hen using SST , t ighten the oil filter an extra 3/ 4turn .UJlXI06 lUOOO7(d)Clean and instal l the o il drain plug with a new gaske t.(e)Fil l the engine with new oil, A Pt grade CC , CD orbetter.Engine oil capacity (Drain and refill with oil filter change):38 engine6.7 liters (7.1 US qts, 5.9 Imp. qts)2H engine 10.7 titers (1' .3 US qts , 9.4 Imp. qts)7.REPLACE ENGINE COOLANT(a) Drain the coolant from radiator and engine draincocks. {Eng ine dra in is at left rear of engine block .}(b) Close the dra in cocks.(c) F ill system with coolant .Coolant capacity (wl heater);3B engine 13.8 liters (14.6 US qts, 12.1 Imp. qts)2H engine 15.4liters (16.3 US qts, 13.6 Imp. qts)Dra in CockUse a good brand of ethylene-glycol base coo lant, mixedaccordi ng t o the manufacturer's instructions.Drain Cock8
B Series Engine Repair Manual (Pub. No. 36047E) 2H, 12H-T Engine Repair Manual (Pub. No. RM012E) Land Cruiser Heavy Duty Chassis and Body Repair Manual (Pub. No. 36262E) For reference, the General Maintenance Items required of the vehicle owner/driver are listed in Appendix A. All information in th
1968-83 toyota landcruiser acc. kit note: images may not depict actual parts and quantities. 3 refer to packing list for actual parts and quantities 1968-83 toyota landcruiser fj40 1974-80 toyota landcruiser evap. sub case 55380-lte-a accessory kit 795080 1 2 907508 rev a 6/11/07, 68-83
TOYOTA ENGINE Overhaul Full Set Pcs. Cylinder Head Gasket Car/Model Head Set Material WO4E WO4T NO4C NO4ET XZU NO4C SO5C SO5C JO5CT JO5ET 3F 2F 2H (OLD) FORKLIFT 2H (NEW) 12V 2C 2C-T 1C 1C-T 1DZ TRACTOR TRACTOR NO4 TRACTOR TRUCK DYNA 4600 2000-LANDCRUISER FJ56 , FJ62 1985-1987 3956CC LANDCRUISER FJ40 , FJ56 , FJ60 , FJ61 1980-1984 4230CC DYNA .
The added active safety benefits of Toyota Safety Sense 12 are also available as standard on all automatic models. Every Prado is equipped with a 2.8 litre Turbo diesel engine, delivering a silky smooth . Brochure: Toyota 150-IV LandCruiser Prado (November 2017) .
This manual describes Operator, Unit and Direct Support maintenance procedures for the Toxicological Agents Protective (TAP) Ensemble. 1-2. MAINTENANCE FORMS AND PROCEDURES. Department of the Army forms and procedures used for TAP maintenance shall be those prescribed by DA PAM 738-750 as contained in the Maintenance Management Update. 1-3.
Archibus Preventive Maintenance tasks equips the FM Shops with the tools to identify procedures and schedule the maintenance for both serialized and non serialized equipment. 1.1. The process for initiating preventive maintenance involves determining what equipment requires preventive maintenance and the procedure for that equipment.
to how maintenance can be performed to ensure equipment reaches or exceeds its design life have been developed in the United States. In addition to waiting for a piece of equipment to fail (reactive maintenance), we can utilize preventive maintenance, predictive maintenance, or reliability centered . maintenance. 5.2 Reactive Maintenance
Access to Owner’s Manuals and Maintenance Guides View Your Vehicle’s Service History Explore How-to videos and more MAINTENANCE INFORMATION INTRODUCTION The Importance of Scheduled Maintenance 36 Maintaining Your Warranty 37 MAINTENANCE LOG Using the Maintenance Log Charts 38 Maintenance Log 40 Explanation of Maintenance Items 56
3039/D 3039M untuk pengujian tarik dan ASTM D 4255/D 4255M-83 untuk pengujian geser. Serat rami yang digunakan adalah serat kontinyu dengan kode produksi 100% Ne 14’S, menggunakan matriks berupa .
